Adjustable non-woven fabric melt-blowing mechanism
By introducing a spraying mechanism and a cooling mechanism into the nonwoven meltblowing device, the problem of uneven meltblowing was solved, ensuring meltblowing uniformity and cooling effect, and improving the production quality of nonwoven fabrics.
Patent Information
- Application Number
- CN202423263303.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-28
AI Technical Summary
Uneven meltblowing often occurs during the use of nonwoven fabric meltblowing equipment, resulting in a low pass rate of nonwoven fabric and thus reducing production efficiency.
An adjustable nonwoven meltblown mechanism is adopted, including a spraying mechanism and a cooling mechanism. The spraying mechanism heats the molten material evenly through a heating box and a stirring rod, while the cooling mechanism cools the molten material rapidly through a fan and a cooling plate, ensuring meltblown uniformity and cooling effect.
This improved meltblown uniformity and cooling efficiency, thereby increasing the yield and production efficiency of nonwoven fabrics.
Smart Images

Figure CN223823790U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to non - woven fabric technical field, concretely is a kind of adjustable non - woven fabric melt blowing mechanism. BACKGROUND
[0002] Non - woven fabric has the characteristics such as moisture-proof, breathable, flexible, light, non-combustible, easy to decompose, non-toxic and non-irritating, rich in color, low price, recycling, etc., such as polypropylene granules is used as raw material, by high temperature melting, spinning, paving, hot-pressing winding continuous one-step method production, melt blowing device is needed in the production process of non - woven fabric.
[0003] Through retrieval, it is found that Chinese patent: CN215103846U discloses a kind of non - woven fabric melt blowing device, including device body and cloth turnover adjusting device, the device body includes placing table and melt blowing lamp placing rack, the placing table lower end is equipped with support leg, the support leg is equipped with multiple groups on placing table bottom wall, the melt blowing lamp placing rack is located on the placing table top wall, melt blowing lamp is equipped on the melt blowing lamp placing rack, the cloth turnover adjusting device is located on the placing table upper surface, the cloth turnover adjusting device includes driving motor, transmission belt and transmission assembly, the utility model relates to non - woven fabric equipment technical field, specifically for a kind of can reduce manpower input's uniform melt blowing's non - woven fabric melt blowing device, but non - woven fabric melt blowing device often occurs uneven melt blowing when being used, in turn lead to the qualified rate of non - woven fabric is lower, in turn reduce the production effect of non - woven fabric. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model provides a kind of adjustable non - woven fabric melt blowing mechanism, with the advantages such as melt blowing uniform, solve the problem that non - woven fabric melt blowing device often occurs uneven melt blowing when being used, in turn lead to the qualified rate of non - woven fabric is lower, in turn reduce the production effect of non - woven fabric.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of adjustable non - woven fabric melt blowing mechanism, including belt conveyor, the upper surface of the belt conveyor is fixed with support frame, the left end of the upper surface of the support frame is equipped with for improving the uniformity of ejection ejection mechanism, the right end of the upper surface of the support frame is equipped with for improving the cooling efficiency of non - woven fabric cooling mechanism;
[0006] The ejection mechanism includes a heating box fixed to the left end of the upper surface of the support frame. An insulation layer is fixed on the inner wall of the heating box. A storage box is fixed inside the heating box. Multiple connecting seats are fixed at the upper and lower ends of the left and right side walls of the inner cavity of the heating box. A heating tube is fixed between the opposite sides of the connecting seats at the upper and lower ends. A drive motor is fixed at the center of the upper surface of the heating box. The output shaft of the drive motor passes through and extends into the inner cavity of the storage box and is fixed with a rotating rod. Multiple stirring rods are fixed on the outer surface of the rotating rod.
[0007] Furthermore, the cross-sectional shape of the support frame is inverted U-shaped, and multiple heating tubes are evenly distributed in the inner cavity of the storage box.
[0008] Furthermore, the upper surface of the storage box is connected to a feed pipe that extends through one end to the upper side of the heating box, and a sealing cap is threaded onto the upper surface of the feed pipe.
[0009] Furthermore, multiple stirring rods are evenly distributed in the inner cavity of the storage tank, and several stirring supports are fixed on the outer surface of the stirring rods.
[0010] Furthermore, the lower surface of the storage box is connected to a discharge pipe that extends through one end to the lower surface of the heating box, a control valve is fixed on the outer surface of the discharge pipe, and a discharge nozzle is connected to the lower surface of the discharge pipe.
[0011] Furthermore, the cooling mechanism includes a mounting box fixed to the right end of the upper surface of the support frame. A fan is fixed in the middle of the upper surface of the mounting box. A filter screen is connected to the air inlet end of the fan. Cooling fins are fixed to both ends of the inner wall of the mounting box. A hollow tube is fixed to the right end of the lower surface of the support frame. Multiple jet nozzles are connected to the lower surface of the hollow tube.
[0012] Furthermore, the air outlet of the fan is connected to the inner cavity of the mounting box, the filter screen includes a fixing ring and a filter plate, and the hollow tube is connected to the inner cavity of the mounting box.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] 1. This adjustable nonwoven meltblown mechanism raises the temperature of the storage tank surface and stirs the molten material inside the storage tank, so that the surface of the molten material is heated evenly. This results in more uniform melting and blowing of the molten material, ensuring a good yield of nonwoven fabric and thus improving the production efficiency of nonwoven fabric.
[0015] 2. In this adjustable nonwoven meltblown mechanism, the air drawn in enters the mounting box through the air outlet of the fan, and then the air temperature is lowered by the cooling plate. As the belt is conveyed, the molten material adheres to the surface of the nonwoven fabric. By blowing air onto the surface of the nonwoven fabric through multiple jet nozzles, the meltblown material on the surface of the nonwoven fabric can be cooled quickly, which can prevent the surface of the nonwoven fabric from sticking together. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the ejection mechanism of this utility model;
[0018] Figure 3 This is a schematic diagram of the cooling mechanism of this utility model;
[0019] Figure 4 This is a schematic diagram of the filter screen structure of this utility model.
[0020] In the diagram: 1. Belt conveyor, 2. Support frame, 3. Spraying mechanism, 301. Heating box, 302. Insulation layer, 303. Storage box, 304. Connecting seat, 305. Heating tube, 306. Drive motor, 307. Rotating rod, 308. Stirring rod, 4. Cooling mechanism, 401. Mounting box, 402. Fan, 403. Filter screen, 404. Cooling element, 405. Hollow tube, 406. Jet nozzle. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 An adjustable nonwoven meltblown mechanism in this embodiment includes a belt conveyor 1, a support frame 2 fixed on the upper surface of the belt conveyor 1, a spraying mechanism 3 for improving the uniformity of spraying on the left end of the upper surface of the support frame 2, and a cooling mechanism 4 for improving the cooling efficiency of the nonwoven fabric on the right end of the upper surface of the support frame 2.
[0023] In this embodiment, the cross-sectional shape of the support frame 2 is an inverted U-shape.
[0024] Please see Figure 2To ensure more uniform molten material during meltblowing, the spraying mechanism 3 in this embodiment includes a heating box 301 fixed to the left end of the upper surface of the support frame 2. An insulation layer 302 is fixed to the inner wall of the heating box 301. A storage box 303 is fixed inside the heating box 301. Multiple connecting seats 304 are fixed to the upper and lower ends of the left and right side walls of the inner cavity of the heating box 301. A heating pipe 305 is fixed between opposite sides of the upper and lower connecting seats 304. When the heating pipe 305 is connected to a power source, the surface temperature of the heating pipe 305 increases, thereby increasing the surface temperature of the storage box 303 located within the multiple heating pipes 305. A drive motor 306 is fixed at the center of the surface. The output shaft of the drive motor 306 passes through and extends into the inner cavity of the storage tank 303 and is fixed with a rotating rod 307. The rotating rod 307 is rotatably connected to the inner top wall of the storage tank 303 through a bearing. Multiple stirring rods 308 are fixed on the outer surface of the rotating rod 307. When the drive motor 306 is started, the output shaft of the drive motor 306 rotates, causing the rotating rod 307 to rotate. The rotation of the rotating rod 307 causes the multiple stirring rods 308 fixed on its surface to rotate. The rotation of the stirring rods 308 can stir the molten material in the inner cavity of the storage tank 303, so that the surface of the molten material is heated evenly.
[0025] In this embodiment, multiple heating tubes 305 are evenly distributed in the inner cavity of the storage tank 303. The upper surface of the storage tank 303 is connected to a feed pipe that extends through one end to the upper side of the heating tank 301. A sealing cap is threaded onto the upper surface of the feed pipe. Multiple stirring rods 308 are evenly distributed in the inner cavity of the storage tank 303. Several stirring supports are fixed on the outer surface of the stirring rods 308.
[0026] The storage tank 303 has a discharge pipe that extends from one end through the lower surface of the heating tank 301. A control valve is fixed on the outer surface of the discharge pipe, and a discharge nozzle is connected to the lower surface of the discharge pipe. The nonwoven fabric is placed on the belt surface of the belt conveyor 1, and then multiple control valves are opened, so that the molten material in the inner cavity of the storage tank 303 can be sprayed out to the surface of the nonwoven fabric through the discharge pipe and the discharge nozzle.
[0027] It should be noted that ensuring uniform heating of the molten material surface results in more uniform melting and spraying of the molten material, thus ensuring a good yield of nonwoven fabric and improving the production efficiency of nonwoven fabric.
[0028] Please see Figures 3-4To prevent adhesion of the nonwoven fabric surface, the cooling mechanism 4 in this embodiment includes a mounting box 401 fixed to the right end of the upper surface of the support frame 2. A fan 402 is fixed in the middle of the upper surface of the mounting box 401. The air inlet of the fan 402 is connected to a filter screen 403. When the fan 402 is started, air is drawn in through the filter screen 403 and filtered. The drawn-in air can then enter the inner cavity of the mounting box 401 through the air outlet of the fan 402. Cooling plates 404 are fixed at both ends of the main wall. A hollow tube 405 is fixed at the right end of the lower surface of the support frame 2. Multiple air jets 406 are connected to the lower surface of the hollow tube 405. After being cooled by the cooling plates 404, the air temperature drops and then enters the inner cavity of the hollow tube 405. Finally, it is sprayed out through the air jets 406. As the belt is conveyed, the molten material adheres to the surface of the nonwoven fabric. By blowing air onto the surface of the nonwoven fabric through the multiple air jets 406, the meltblown material on the surface of the nonwoven fabric can be cooled quickly.
[0029] In this embodiment, the air outlet of the fan 402 is connected to the inner cavity of the mounting box 401, the filter screen cover 403 includes a fixing ring and a filter plate, and the hollow tube 405 is connected to the inner cavity of the mounting box 401.
[0030] It should be noted that the cooling chip 404 includes a heat-absorbing end and a heat-releasing end. The heat-absorbing end is located in the inner cavity of the mounting box 401, and the heat-releasing end is located on the back of the mounting box 401. The heat-absorbing end absorbs heat from the air and then dissipates it through the heat-releasing end.
[0031] Understandably, blowing air onto the surface of the nonwoven fabric through multiple jet nozzles 406 can rapidly cool the meltblown material on the surface of the nonwoven fabric, thus preventing adhesion from occurring on the surface of the nonwoven fabric.
[0032] The working principle of the above embodiments is as follows:
[0033] (1) When melting and blowing nonwoven fabric, first connect the heating tube 305 to the power supply. The temperature of the surface of the heating tube 305 rises, thereby raising the temperature of the surface of the storage box 303 located in the multiple heating tubes 305. Then start the drive motor 306. The output shaft of the drive motor 306 rotates, driving the rotating rod 307 to rotate. The rotation of the rotating rod 307 causes the multiple stirring rods 308 fixed on its surface to rotate. The rotation of the stirring rods 308 can stir the molten material in the inner cavity of the storage box 303, so that the surface of the molten material is heated evenly. Then place the nonwoven fabric on the belt surface of the belt conveyor 1. Then open multiple control valves, so that the molten material in the inner cavity of the storage box 303 can be sprayed out to the surface of the nonwoven fabric through the feeding pipe and the discharge nozzle.
[0034] (2) Start the fan 402. The air inlet of the fan 402 draws in air through the filter screen 403 and filters the air. The air drawn in can enter the inner cavity of the mounting box 401 through the outlet of the fan 402. After being cooled by the cooling plate 404, the air temperature drops. Then it enters the inner cavity of the hollow tube 405 and is finally sprayed out through the jet nozzle 406. As the belt is conveyed, the molten material adheres to the surface of the nonwoven fabric. By blowing air onto the surface of the nonwoven fabric through multiple jet nozzles 406, the meltblown material on the surface of the nonwoven fabric can be cooled quickly.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An adjustable nonwoven meltblown fabric mechanism, comprising a belt conveyor (1), characterized in that: The upper surface of the belt conveyor (1) is fixed with a support frame (2). The left end of the upper surface of the support frame (2) is provided with a spraying mechanism (3) for improving the uniformity of spraying. The right end of the upper surface of the support frame (2) is provided with a cooling mechanism (4) for improving the cooling efficiency of the nonwoven fabric. The ejection mechanism (3) includes a heating box (301) fixed to the left end of the upper surface of the support frame (2). A heat insulation layer (302) is fixed on the inner wall of the heating box (301). A storage box (303) is fixed in the inner cavity of the heating box (301). Multiple connecting seats (304) are fixed at the upper and lower ends of the left and right side walls of the inner cavity of the heating box (301). A heating tube (305) is fixed between the opposite sides of the connecting seats (304) at the upper and lower ends. A drive motor (306) is fixed at the center of the upper surface of the heating box (301). The output shaft of the drive motor (306) passes through and extends into the inner cavity of the storage box (303) and is fixed with a rotating rod (307). Multiple stirring rods (308) are fixed on the outer surface of the rotating rod (307).
2. The adjustable nonwoven meltblown fabric mechanism according to claim 1, characterized in that: The cross-sectional shape of the support frame (2) is inverted U-shaped, and multiple heating tubes (305) are evenly distributed in the inner cavity of the storage box (303).
3. The adjustable nonwoven meltblown fabric mechanism according to claim 1, characterized in that: The upper surface of the storage box (303) is connected to a feed pipe that extends through one end to the upper side of the heating box (301), and a sealing cap is threaded onto the upper surface of the feed pipe.
4. The adjustable nonwoven meltblown fabric mechanism according to claim 1, characterized in that: Multiple stirring rods (308) are evenly distributed in the inner cavity of the storage tank (303), and several stirring supports are fixed on the outer surface of the stirring rods (308).
5. The adjustable nonwoven meltblown fabric mechanism according to claim 1, characterized in that: The lower surface of the storage tank (303) is connected to a discharge pipe that extends through one end to the lower surface of the heating tank (301). A control valve is fixed on the outer surface of the discharge pipe, and a discharge nozzle is connected to the lower surface of the discharge pipe.
6. The adjustable nonwoven meltblown fabric mechanism according to claim 1, characterized in that: The cooling mechanism (4) includes a mounting box (401) fixed to the right end of the upper surface of the support frame (2). A fan (402) is fixed in the middle of the upper surface of the mounting box (401). The air inlet of the fan (402) is connected to a filter screen (403). Cooling plates (404) are fixed to both the left and right ends of the inner wall of the mounting box (401). A hollow tube (405) is fixed to the right end of the lower surface of the support frame (2). A plurality of jet nozzles (406) are connected to the lower surface of the hollow tube (405).
7. The adjustable nonwoven meltblown fabric mechanism according to claim 6, characterized in that: The air outlet of the fan (402) is connected to the inner cavity of the mounting box (401), the filter screen cover (403) includes a fixing ring and a filter plate, and the hollow tube (405) is connected to the inner cavity of the mounting box (401).
Citation Information
Patent Citations
Non-woven fabric melt-blowing device
CN215103846U