Magnetic suspension non-contact gear
By using a magnetic levitation non-contact gear design, and utilizing the non-contact meshing of magnetic tooth blocks and a detachable installation structure, the problem of wear debris affecting the purity of vapor deposition and maintenance efficiency is solved, achieving efficient maintenance and low wear.
Patent Information
- Application Number
- CN202422852220.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Metal shavings from wear during gear meshing are easily shed, affecting the purity of vapor deposition. In addition, replacing large gears requires the complete disassembly of positioning components, which affects maintenance efficiency and exacerbates wear.
It adopts a magnetic levitation non-contact gear design, which uses magnetic tooth blocks of the first and second gear bodies to achieve non-contact meshing. The magnetic tooth blocks can be detached and installed by using locking plates and locking groove structures to avoid contact wear.
It effectively prevents powder from falling off, improves the convenience of maintenance, reduces wear, improves the purity of vapor deposition, and enhances maintenance efficiency.
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Figure CN223825542U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gear technical field, concretely is a kind of magnetic suspension non-contact gear. BACKGROUND
[0002] Gear is the mechanical element of the tooth structure of outer edge distribution, usually adopts gear to transmit power, and the tooth structure of outer edge can be continuously engaged to realize the transmission of rotary motion and torque, and in the evaporation processing process, evaporation pan needs to be engaged by gear to generate rotation, to realize uniform heating, but the metal scrap of wear and tear is easy to affect evaporation work, leading to insufficient purity.
[0003] The invention with publication number CN107654612A discloses a detachable gear structure, the first inner limiting sliding block is symmetrically arranged on the outer side of the two ends of the mounting block, the structure of the gear tooth outer ring comprises: an outer ring body, a plurality of gear teeth are uniformly arranged on the outer side of the outer ring body, and a plurality of first outer limiting sliding blocks corresponding to the gear teeth are uniformly arranged on the inner side of the outer ring body.
[0004] But the gear that the above-mentioned gear block can be realized in actual use process still has following problem: although the replacement after wear and tear can be realized by the disassembly of gear block, the gear in the process of long-term engagement, the metal scrap of wear and tear is easy to fall in evaporation pan, so that the purity of evaporation is affected, and when replacing gear block, the overall positioning part needs to be disassembled, so many bolts often affect the maintenance efficiency, and frequent disassembly also can lead to wear and tear aggravation, affect the use of gear.
[0005] Therefore, we propose a kind of magnetic suspension non-contact gear to solve the problems raised in the above. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a kind of magnetic suspension non-contact gear, to solve the replacement after wear and tear by the disassembly of gear block in the prior art, but the gear in the process of long-term engagement, the metal scrap of wear and tear is easy to fall in evaporation pan, so that the purity of evaporation is affected, and when replacing gear block, the overall positioning part needs to be disassembled, so many bolts often affect the maintenance efficiency, and frequent disassembly also can lead to wear and tear aggravation, affect the use of gear.
[0007] In order to achieve the above object, the utility model provides the following technical scheme: A magnetic suspension non -contact gear, including first gear body and second gear body, the first gear body contains first positioning ring body, the second gear body contains second positioning ring body, the upper and lower sides of the first gear body are provided with the locking piece of equal angle covered in the first positioning ring body outside, and the outer wall of the first positioning ring body is provided with first locking sliding groove for clamping positioning of equal angle, and the first locking sliding groove is used for realizing the installation of the lapping positioning block, and the outside of the first positioning ring body is provided with first magnetic tooth block of equal angle, so as to be engaged with the second gear body through the first magnetic tooth block and the second gear body.
[0008] Preferably, the second positioning ring body is clamped and installed between the first locking sliding groove and the lapping positioning block of equal angle outside, and the lapping positioning block is provided with a positioning bolt at one end away from the first locking sliding groove, and the lapping positioning block is detachably locked in the first locking sliding groove outside the second positioning ring body through the positioning bolt.
[0009] Preferably, the outer end of the first magnetic tooth block of equal angle is slidably installed at one end of the lapping positioning block away from the second positioning ring body through the concave-convex structure, and the first magnetic tooth block, the lapping positioning block and the second positioning ring body form a downwardly inclined circular table structure.
[0010] Preferably, the locking pieces of equal angle are combined to form a circular structure with the second positioning ring body as the center, and the side of the locking pieces of equal angle close to the second positioning ring body is provided with a first locking bolt, and the locking pieces are detachably installed on the upper and lower sides of the second positioning ring body through the first locking bolt.
[0011] Preferably, the outer ends of the locking pieces of equal angle are respectively covered at the connection portions of the corresponding lapping positioning blocks and the first magnetic tooth blocks, so as to position the first magnetic tooth block by the locking pieces and prevent the first magnetic tooth block from being offset.
[0012] Preferably, the outer end of the second positioning ring body is provided with a second locking sliding groove of equal angle, and the outer end of the second positioning ring body is provided with a second magnetic tooth block corresponding to the second locking sliding groove of equal angle, and the second magnetic tooth block and the second locking sliding groove are slidably connected through the concave-convex structure.
[0013] Preferably, the upper and lower sides of the second positioning ring body are provided with locking rings, and the inside of the symmetrically arranged locking rings is provided with a second locking bolt of equal angle, and the locking rings are detachably locked and installed on the upper and lower sides of the second positioning ring body through the second locking bolt.
[0014] Preferably, the symmetrical locking ring limits the second magnetic tooth block in the second locking sliding groove at the outer end of the second positioning ring body, and the magnetism of the second magnetic tooth block is the same as that of the first magnetic tooth block, so that no contact is generated by the repulsive force when they are engaged.
[0015] Compared with the prior art, the magnetic suspension non-contact gear has the advantages that: the first magnetic tooth block is installed through the locking piece and the lap positioning block outside the first gear body, the second magnetic tooth block is installed through the locking ring of the second gear body, the first magnetic tooth block and the second magnetic tooth block with the same magnetism do not contact during engagement, and powder debris is avoided from falling off during transmission rotation.
[0016] 1. The first locking sliding groove is arranged outside the first positioning ring body, the lap positioning blocks distributed at equal angles are positioned, the lap positioning blocks and the first locking sliding groove are locked by positioning bolts, the inner end of the first magnetic tooth block is slidably connected to the lap positioning block through the concave-convex structure, and the first magnetic tooth blocks and the lap positioning blocks distributed one by one can be individually disassembled and replaced.
[0017] Further, the locking pieces arranged at equal angles are fixedly installed on the upper and lower sides of the lap positioning block through the first locking bolts, the locking pieces are fixedly installed at the connection position of the lap positioning block and the first magnetic tooth block, the first magnetic tooth block is prevented from being dislocated and falling off during use, and the separately arranged locking pieces can disassemble the required first magnetic tooth blocks, and the convenience of maintenance is improved.
[0018] 2. The second locking sliding groove is arranged outside the second positioning ring body, the second magnetic tooth block is slidably connected to the lap positioning block through the concave-convex structure, the locking ring is fixedly installed on the upper and lower sides of the second positioning ring body through the second locking bolts, and the second magnetic tooth block is positioned by the locking ring.
[0019] The first magnetic tooth block and the second magnetic tooth block are arranged to have the same magnetism, the first magnetic tooth block and the second magnetic tooth block are prevented from contacting by repelling each other, and powder debris is avoided from falling off during transmission rotation. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic view of the engagement structure of the first gear body and the second gear body of the utility model;
[0021] Figure 2 It is a schematic view of the locking piece of the utility model;
[0022] Figure 3 It is a schematic view of the distribution structure of the lap positioning block and the first magnetic tooth block of the utility model;
[0023] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;
[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the second positioning ring of this utility model;
[0025] Figure 6 This is a three-dimensional structural diagram of the overlapping positioning block of this utility model.
[0026] In the figure: 1. First gear body; 2. Second gear body; 3. First positioning ring body; 4. Second positioning ring body; 5. Locking plate; 6. First locking groove; 7. Overlapping positioning block; 8. Positioning bolt; 9. First magnetic tooth block; 10. First locking bolt; 11. Second locking groove; 12. Second magnetic tooth block; 13. Locking ring; 14. Second locking bolt. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-6 The present invention provides the following technical solution:
[0029] Example 1: To solve the problems existing in the use of existing non-contact gears, this example provides a magnetic levitation non-contact gear, including a first gear body 1 and a second gear body 2. The first gear body 1 includes a first positioning ring 3. Locking plates 5 covering the outside of the first positioning ring 3 are provided at equal angles on the upper and lower sides of the first gear body 1. The outer wall of the first positioning ring 3 is provided with a first locking groove 6 for snap-fit positioning at equal angles. The first locking groove 6 is used to realize the installation of the overlapping positioning block 7. The outer side of the first positioning ring 3 is provided with a first magnetic tooth block 9 at equal angles so that the first magnetic tooth block 9 can perform magnetic non-contact meshing with the second gear body 2.
[0030] The second positioning ring 4 is installed by engaging with the overlapping positioning block 7 through the first locking groove 6 opened at an equal angle on the outside. The overlapping positioning block 7 is provided with a positioning bolt 8 at the end away from the first locking groove 6, and the overlapping positioning block 7 is detachably locked in the first locking groove 6 on the outside of the second positioning ring 4 by the positioning bolt 8.
[0031] likeFigures 3-4 As shown, the inner end of the overlapping positioning block 7 is first symmetrically installed in the first locking groove 6 opened on the outer side of the first positioning ring 3, so that the first locking groove 6 positions the overlapping positioning block 7. Then, the overlapping positioning block 7 is locked and fixed inside the first locking groove 6 by the positioning bolt 8. At the same time, when replacing, the corresponding positioning bolt 8 can be removed to disassemble the required overlapping positioning block 7, avoiding the overall disassembly from affecting the efficiency of maintenance.
[0032] Example 2: To solve the problems existing in the use of existing non-contact gears, this example adopts the following technical solution: the outer end of the first magnetic tooth block 9, which is set at equal angles, is slidably installed on the end of the overlapping positioning block 7 away from the second positioning ring 4 through a concave-convex structure, and the first magnetic tooth block 9, the overlapping positioning block 7, and the second positioning ring 4 form a downwardly inclined frustum-shaped structure; the locking pieces 5, which are set at equal angles, are combined to form a circular structure with the same center as the second positioning ring 4, and the locking pieces 5, which are set at equal angles, are provided with a first locking bolt 10 on the side close to the second positioning ring 4, and the locking pieces 5 are detachably installed on the upper and lower sides of the second positioning ring 4 by the first locking bolt 10.
[0033] The outer ends of the locking pieces 5, which are set at equal angles, cover the connection between the corresponding overlapping positioning block 7 and the first magnetic tooth block 9, so that the locking pieces 5 can position the first magnetic tooth block 9 and prevent the first magnetic tooth block 9 from shifting or misaligning.
[0034] like Figure 2 , Figure 6 As shown, the inner end of the first magnetic tooth block 9 is slidably inserted into the outer end of the overlapping positioning block 7 so that the first magnetic tooth block 9 and the overlapping positioning block 7 have a concave-convex structure to achieve locking and positioning. The remaining first magnetic tooth blocks 9 are then installed accordingly. Then, the upper and lower distributed locking pieces 5 are installed on the outside of the first magnetic tooth block 9 and the overlapping positioning block 7 respectively. The locking pieces 5 on the upper and lower sides are fixed to the outside of the overlapping positioning block 7 by the first locking bolt 10. At the same time, the outer end of the locking piece 5 covers the connection of the first magnetic tooth block 9 so as to limit it to the outer end of the overlapping positioning block 7 and prevent the first magnetic tooth block 9 from shifting or misaligning during the force process.
[0035] Furthermore, when it is necessary to replace the worn first magnetic tooth block 9, it is only necessary to remove the first locking bolts 10 and locking plates 5 on its upper and lower sides, and remove and replace the corresponding first magnetic tooth block 9 from the outer end of the overlapping positioning block 7, thereby improving the ease of disassembling the first magnetic tooth block 9.
[0036] Example 3: In order to solve the problems existing in the use of existing non-contact gears, this example adopts the following technical solution: the second gear body 2 includes a second positioning ring 4, the outer end of the second positioning ring 4 is provided with a second locking groove 11 at equal angles, and the outer end of the second positioning ring 4 is provided with a second magnetic tooth block 12 corresponding to the second locking groove 11 at equal angles, and the second magnetic tooth block 12 and the second locking groove 11 are slidably engaged and connected by a concave-convex structure.
[0037] Locking rings 13 are provided on both the upper and lower sides of the second positioning ring body 4. The locking rings 13 are symmetrically arranged with second locking bolts 14 at equal angles inside. The locking rings 13 are detachably locked and installed on the upper and lower sides of the second positioning ring body 4 by the second locking bolts 14. The symmetrically arranged locking rings 13 limit the second magnetic tooth block 12 in the second locking groove 11 at the outer end of the second positioning ring body 4. The magnetism of the second magnetic tooth block 12 is the same as that of the first magnetic tooth block 9, so that they do not make contact when they mesh with each other due to the repulsive force.
[0038] like Figure 1 , Figure 5 As shown, the second magnetic tooth block 12 is inserted into the second locking groove 11 opened at the outer end of the second positioning ring body 4 at equal angles, and the locking rings 13 distributed on the upper and lower sides are fixedly installed on the outside of the second positioning ring body 4 by the second locking bolts 14, so that the locking rings 13 cover the connection between the second magnetic tooth block 12 and the second positioning ring body 4, ensuring the stability of the installation of the second magnetic tooth block 12.
[0039] Meanwhile, the magnetism of the first magnetic tooth block 9 is the same as that of the second magnetic tooth block 12, so that when the first gear body 1 and the second gear body 2 mesh through the first magnetic tooth block 9 and the second magnetic tooth block 12, the first magnetic tooth block 9 and the second magnetic tooth block 12 are prevented from contacting each other by magnetic repulsion, thereby preventing powder from falling off during transmission rotation.
[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A magnetically levitated non-contact gear, comprising a first gear body (1) and a second gear body (2), wherein the first gear body (1) includes a first positioning ring (3) and the second gear body (2) includes a second positioning ring (4), characterized in that, The first gear body (1) has locking plates (5) that cover the outside of the first positioning ring body (3) at equal angles on both the upper and lower sides. The outer wall of the first positioning ring body (3) is provided with a first locking groove (6) for snap-fit positioning at equal angles. The first locking groove (6) is used to realize the installation of the overlapping positioning block (7). The outer side of the first positioning ring body (3) is provided with a first magnetic tooth block (9) at equal angles so that the first magnetic tooth block (9) can be magnetically engaged with the second gear body (2) without contact.
2. The magnetically levitated non-contact gear according to claim 1, characterized in that: The second positioning ring (4) is installed with the overlapping positioning block (7) through the first locking groove (6) opened at the same angle on the outside. The overlapping positioning block (7) is provided with a positioning bolt (8) at the end away from the first locking groove (6). The overlapping positioning block (7) is detachably locked in the first locking groove (6) outside the second positioning ring (4) by the positioning bolt (8).
3. A magnetically levitated non-contact gear according to claim 2, characterized in that: The outer end of the first magnetic tooth block (9) set at equal angles is slidably installed on the end of the overlapping positioning block (7) away from the second positioning ring (4) through a concave-convex structure, and the first magnetic tooth block (9), the overlapping positioning block (7) and the second positioning ring (4) form a downwardly inclined frustum structure.
4. The magnetically levitated non-contact gear according to claim 1, characterized in that: The locking pieces (5) arranged at equal angles are combined to form a circular structure with the same center as the second positioning ring (4). The locking pieces (5) arranged at equal angles are provided with a first locking bolt (10) on the side close to the second positioning ring (4). The locking pieces (5) are detachably installed on the upper and lower sides of the second positioning ring (4) by means of the first locking bolt (10).
5. A magnetically levitated non-contact gear according to claim 4, characterized in that: The outer ends of the locking pieces (5) set at equal angles respectively cover the connection between the corresponding overlapping positioning block (7) and the first magnetic tooth block (9), so that the locking pieces (5) can position the first magnetic tooth block (9) and prevent the first magnetic tooth block (9) from shifting or misaligning.
6. A magnetically levitated non-contact gear according to claim 1, characterized in that: The second positioning ring (4) has a second locking groove (11) at an equal angle on its outer end, and a second magnetic tooth block (12) is provided at an equal angle on its outer end, corresponding to the second locking groove (11). The second magnetic tooth block (12) and the second locking groove (11) are connected by sliding engagement through a concave-convex structure.
7. A magnetically levitated non-contact gear according to claim 6, characterized in that: Locking rings (13) are provided on both the upper and lower sides of the second positioning ring body (4), and the locking rings (13) are symmetrically arranged with second locking bolts (14) at equal angles inside. The locking rings (13) are detachably locked and installed on the upper and lower sides of the second positioning ring body (4) by means of the second locking bolts (14).
8. A magnetically levitated non-contact gear according to claim 7, characterized in that: The symmetrically arranged locking ring (13) confines the second magnetic tooth block (12) in the second locking groove (11) at the outer end of the second positioning ring body (4), and the magnetism of the second magnetic tooth block (12) is the same as that of the first magnetic tooth block (9), so that they do not make contact when they mesh with each other due to the repulsive force.
Citation Information
Patent Citations
Detachable gear structure
CN107654612A