Efficient fuel gas mixing burner

By using a vortex flame spreader and mixing tube design, the gas and air are fully mixed, solving problems such as uneven combustion, low thermal efficiency, and flame leakage. This improves the burner's lifespan and thermal efficiency, and enhances the user experience.

CN223826231UActive Publication Date: 2026-01-23SHANDONG BOXING XINYUEGUANG KITCHEN UTENSILS CO LTD
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Patent Information

Application Number
CN202520437046.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-01-23
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Existing gas burners suffer from problems such as uneven combustion, low thermal efficiency, easy burnout, and flame leakage.

Method used

It adopts a vortex flame distribution plate design and mixing tube layout, combined with air valve adjustment, to form a vortex flame, so as to achieve full mixing of gas and air, and increase oxygen supply through the make-up air system, and is equipped with a make-up air tee and an adjustable air volume valve.

Benefits of technology

It improves the uniformity and stability of combustion, enhances thermal efficiency, extends the service life of the burner, solves the problems of uneven combustion, low thermal efficiency and flame leakage in traditional burners, and improves the user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

An efficient fuel gas mixing burner comprises a burner head, a burner cap, a mixing pipe and an air inlet pipe, the burner head is installed at the upper end of the mixing pipe, the burner cap is arranged in the burner head, the burner cap is in butt joint with the upper end of the mixing pipe, the two ends of the air inlet pipe are the air inlet end and the connecting end respectively, and the air inlet end of the air inlet pipe is used for being connected with a draught fan. The connecting end of the air inlet pipe is connected with the lower end of the mixing pipe through an elbow; in conclusion, the furnace cap adopts the design of the vortex fire distribution sheet to form the outward-rotating fire holes, so that flames are combusted upwards in a vortex shape, the phenomena of backfire and buzzing are effectively avoided, and gas combustion is ensured to be uniform and stable; the reasonable layout of the mixing pipe and the air inlet pipe is matched with the adjustment of the air valve, so that the sufficient mixing of gas and air is realized, and the combustion efficiency is improved; the overall design solves the problems that a traditional combustor is uneven in combustion, low in heat efficiency, prone to fire leakage and the like, and the use experience of a user is remarkably improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of combustor, concretely relates to a high -efficient gas mixed combustor. BACKGROUND

[0002] As a common household appliance, gas burners are widely used in homes and commercial kitchens. Its core function is to provide heat for cookware by burning gas, thereby achieving the purpose of cooking, heating, etc. The traditional gas burner usually sets the gas outlet hole at the upper end or side of the burner, and the gas is directly sprayed out of the gas outlet hole and burns after mixing with air. Patent No. ZL201910442516.4 discloses a gas mixed combustor. The combustor forms an arc-shaped fire hole that rotates outward between the annular fire splitter and the annular gasket, effectively avoiding backfire and bee sound phenomenon, ensuring stable combustion of gas, thereby solving the problems of unstable gas combustion and low thermal efficiency. However, this design still has some shortcomings in actual use: first, because the top plate of the secondary air chamber is close to the fire cover assembly, the sprayed flame will directly hit the top plate of the secondary air chamber, which can easily burn out the top plate after long-term use, affecting the service life of the burner; second, there is a gap between the fire-retardant ring and the top plate of the secondary air chamber, which can easily cause the phenomenon of fire leakage, not only reducing the combustion efficiency, but also possibly causing safety hazards; third, the mixing effect of the mixing pipe is not ideal, resulting in uneven mixing of gas and air, uneven combustion, further affecting the thermal efficiency and stability of the burner.

[0003] In summary, although the existing gas burner has been improved in structure, it still has problems such as uneven combustion, low thermal efficiency, easy burning and fire leakage. Therefore, a new type of gas burner design is needed to solve the above problems, improve the thermal efficiency and stability of the burner, and improve the user experience. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of high -efficient gas mixed combustor, solves the technical problems existing in the prior art gas combustor.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] The utility model provides a high -efficient gas mixed combustor, including furnace head, furnace cap, mixing pipe and air inlet pipe, furnace head installs at the upper end of mixing pipe, furnace cap sets up inside furnace head, and furnace cap is opposite with the upper end of mixing pipe, and the both ends of air inlet pipe are air inlet end and connecting end respectively, wherein the air inlet end of air inlet pipe is used for connecting fan, and the connecting end of air inlet pipe is connected with the lower end of mixing pipe through the elbow, and the air inlet pipe is provided with air supplementing tee joint, air valve mounting hole and gas inlet interface from the air inlet end to the connecting end in proper order, and the gas inlet interface is used for connecting gas source, and the air valve mounting hole is used for installing air valve, the bottom of furnace head is provided with air supplementing connecting pipe, ignition needle and always bright fire seed, one interface of air supplementing tee joint is connected with air supplementing connecting pipe through main air supplementing hose, and the other interface of air supplementing tee joint is connected with always bright fire seed through fire seed air supplementing hose, and the interface of air supplementing tee joint is provided with air volume adjustable valve.

[0007] Further, the furnace cap includes a top cover and a plurality of stacked vortex flame divider plates, each of the vortex flame divider plates is uniformly provided with a plurality of vortex guide strips, and the vortex guide strips are arranged in a ring array around the center of the vortex flame divider plate.

[0008] Further, the overall shape of each vortex guide strip is an arc structure, the direction close to the center of the vortex flame divider plate is the inner side, and the direction away from the center of the vortex flame divider plate is the outer side, the width of the vortex guide strip gradually widens from the inner end to the outer end, and the space between adjacent two vortex guide strips forms an outer swirling flame hole.

[0009] Further, the overall shape of each vortex guide strip is a trapezoidal structure, the direction close to the center of the vortex flame divider plate is the inner side, and the direction away from the center of the vortex flame divider plate is the outer side, the width of the vortex guide strip gradually widens from the inner end to the outer end, and the space between adjacent two vortex guide strips forms a straight jet flame hole.

[0010] Further, the bottom center of the furnace cap is provided with a spigot, the bottom center of the furnace head is provided with a center pipe, the upper end of the mixing pipe is opposite to the lower end of the center pipe, and the spigot at the bottom of the furnace cap is inserted into the center pipe.

[0011] Compared with the prior art, the utility model has the advantages that: the furnace cap of the utility model is designed with vortex flame divider plates to form outer swirling flame holes, so that the flame burns upward in a vortex shape, effectively avoiding backfire and bee sound phenomenon, and ensuring uniform and stable gas combustion; the reasonable layout of the mixing pipe and the air inlet pipe, combined with the air valve adjustment, realizes the full mixing of gas and air, and improves the combustion efficiency; the design of the air supplementing system further increases the oxygen supply, so that the combustion is more sufficient, and the thermal efficiency is improved. In addition, the configuration of the air supplementing tee joint and the air volume adjustable valve optimizes the air supplementing effect and prolongs the service life of the combustor; the overall design solves the problems of uneven combustion, low thermal efficiency and easy fire leakage of the traditional combustor, and significantly improves the user experience. BRIEF DESCRIPTION OF DRAWINGS

[0012] The accompanying drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation to the present application. In the drawings:

[0013] Figure 1 is a structural schematic view of a high-efficiency gas mixing burner of the present application;

[0014] Figure 2 is a sectional view of a high-efficiency gas mixing burner;

[0015] Figure 3 is an axonometric view of a burner head;

[0016] Figure 4 is a top view of a burner head;

[0017] Figure 5 is an axonometric view of a burner cap;

[0018] Figure 6 is a structural schematic view of a vortex flame splitter;

[0019] Figure 7 is a structural schematic view of another vortex flame splitter. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] The present application will be described in further detail below in conjunction with the embodiments.

[0022] As shown in Figures 1-6 the present application provides a specific embodiment 1 of a high-efficiency gas mixing burner:

[0023] A high-efficiency gas mixing burner comprises a burner head 1, a burner cap 2, a mixing pipe 3 and an air inlet pipe 4. The burner head 1 is installed at the upper end of the mixing pipe 3, the burner cap 2 is arranged inside the burner head 1, the burner cap 2 is in abutment with the upper end of the mixing pipe 3, and the specific connection of the burner head 1, the burner cap 2 and the mixing pipe 3 is as follows: a spigot 5 is arranged at the bottom center of the burner cap 2, a center pipe 6 is arranged at the bottom center of the burner head 1, the upper end of the mixing pipe 3 is in abutment with the lower end of the center pipe 6, and the spigot 5 at the bottom of the burner cap 2 is inserted into the center pipe 6.

[0024] The two ends of the air inlet pipe 4 are an air inlet end 7 and a connecting end, wherein the air inlet end 7 of the air inlet pipe 4 is used to connect a fan, and the connecting end of the air inlet pipe 4 is connected with the lower end of the mixing pipe 3 through an elbow 8; the air inlet pipe 4 is sequentially provided with a supplementary air three-way pipe 9, a wind valve mounting hole 10 and an air inlet interface 11 from the air inlet end 7 to the connecting end; the air inlet interface 11 is used to connect a gas source, and the wind valve mounting hole 10 is used to mount a wind valve; a supplementary air connecting pipe 12, an ignition needle 13 and a constant light fire source 14 are arranged at the bottom of the burner head 1; one of the interfaces 18 of the supplementary air three-way pipe 9 is connected with the supplementary air connecting pipe 12 through a main supplementary air hose, and the other interface of the supplementary air three-way pipe 9 is connected with the constant light fire source 14 through a fire source supplementary air hose, and a wind volume adjustable valve 19 is mounted at the interface of the supplementary air three-way pipe 9.

[0025] As shown in Figure 5 and 6 , the furnace cap 2 comprises a top cover 15 and a plurality of vortex flame dividing sheets 16 arranged in stacks, the vortex flame dividing sheets 16 are uniformly distributed with a plurality of vortex guide strips 17, the vortex guide strips 17 are arranged in a ring array around the center of the vortex flame dividing sheet 16, the overall shape of each vortex guide strip 17 is an arc structure, the direction close to the center of the vortex flame dividing sheet 16 is inside, and the direction away from the center of the vortex flame dividing sheet 16 is outside, the width of the vortex guide strip 17 gradually widens from the inner end to the outer end, and the space between adjacent two vortex guide strips 17 forms an outer swirling fire hole.

[0026] As shown in Figure 7 , the vortex guide strip of the embodiment has another form, that is, the overall shape of each vortex guide strip 17 is a trapezoidal structure, the direction close to the center of the vortex flame dividing sheet 16 is inside, and the direction away from the center of the vortex flame dividing sheet 16 is outside, the width of the vortex guide strip 17 gradually widens from the inner end to the outer end, and the space between adjacent two vortex guide strips 17 forms a straight jet fire hole.

[0027] The working process of the high-efficiency gas mixing burner of the embodiment is as follows: the fan blows air into the air inlet pipe 4 through the air inlet end 7, part of the air enters the supplementary air three-way pipe 9, then the air is guided to the constant light fire source 14 through the fire source supplementary air hose, the constant light fire source 14 is connected with gas, is ignited through the ignition needle 13, and can be ignited, and the other air entering the supplementary air three-way pipe 9 enters the burner head 1 through the main supplementary air hose and the supplementary air connecting pipe 12, and is mainly used for supplementary air for the gas combustion in the burner head 1;

[0028] The other part of the air enters the mixing pipe 3 through the elbow 8, the air inlet amount can be adjusted through the wind valve, the gas enters the air inlet pipe 4 through the air inlet interface 11, then enters the mixing pipe 3 through the elbow 8, the gas and the air are fully mixed in the mixing pipe 3, then the mixed gas enters the furnace cap 2, the constant light fire source 14 ignites the mixed gas, the burner starts to burn, and the supplementary air in the burner head 1 increases the oxygen amount, so that the combustion is more vigorous.

[0029] The embodiment designs a brand-new furnace cap 2, the flame sprayed through the outer spiral hole is in a spiral upward shape, the backfire and the bee sound phenomenon of the burner are avoided, and stable combustion of the gas is ensured.

[0030] It should be noted that in this paper, such as the term "including", "including" or any other variant is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes the elements inherent to such process, method, article or equipment.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency gas-fuel mixing burner, characterized in that: The device includes a burner head, a burner cap, a mixing pipe, and an air inlet pipe. The burner head is installed at the upper end of the mixing pipe, and the burner cap is located inside the burner head, connected to the upper end of the mixing pipe. The two ends of the air inlet pipe are the air inlet end and the connection end, respectively. The air inlet end of the air inlet pipe is used to connect to a blower, and the connection end of the air inlet pipe is connected to the lower end of the mixing pipe via an elbow. From the air inlet end to the connection end, the air inlet pipe is provided with a makeup air tee, an air valve mounting hole, and an air inlet interface. The air inlet interface is used to connect to a gas source, and the air valve mounting hole is used to install an air valve. At the bottom of the burner head, there is a makeup air pipe, an ignition needle, and a constant flame. One interface of the makeup air tee is connected to the makeup air pipe via a main makeup air hose, and the other interface of the makeup air tee is connected to the constant flame via a flame makeup air hose. An adjustable airflow valve is installed at the interface of the makeup air tee.

2. The high-efficiency gas mixing burner according to claim 1, characterized in that: The furnace cap includes a top cover and several stacked vortex fire distribution plates. Several vortex guide strips are evenly distributed on the vortex fire distribution plates, and the vortex guide strips are arranged in a ring array around the center of the vortex fire distribution plates.

3. The high-efficiency gas-fuel mixing burner according to claim 2, characterized in that: Each vortex guide bar has an overall arc-shaped structure, with the direction closer to the center of the vortex flame spreader as the inside and the direction farther away from the center of the vortex flame spreader as the outside. The width of the vortex guide bar gradually increases from the inner end to the outer end, and the space between two adjacent vortex guide bars forms an outer vortex flame hole.

4. The high-efficiency gas mixing burner according to claim 2, characterized in that: Each vortex guide bar has a trapezoidal shape, with the direction closer to the center of the vortex flame spreader as the inside and the direction farther away from the center of the vortex flame spreader as the outside. The width of the vortex guide bar gradually increases from the inner end to the outer end, and the space between two adjacent vortex guide bars forms a direct flame hole.

5. A high-efficiency gas-fuel mixing burner according to claim 1, characterized in that: A tube is installed at the bottom center of the furnace cap, and a central tube is installed at the bottom center of the furnace head. The upper end of the mixing tube is connected to the lower end of the central tube, and the tube at the bottom of the furnace cap is inserted into the central tube.

Citation Information

Patent Citations

  • Gas mixing burner

    CN110107900A