Winding machine

Abstract

The utility model provides a winding machine. The winding machine comprises a supporting frame. The support frame is provided with at least one vertical operation surface; a winding structure is arranged on each vertical operation surface; each winding structure comprises at least one group of pay-off modules; the pay-off module comprises a first drive, a pay-off reel and a wire guide wheel, and the first drive is used for driving the pay-off reel; an encoder wheel set; the encoder wheel set is used for feeding back the position and the speed of the strip; a take-up module; the take-up module comprises a take-up reel and a second drive, and the second drive is used for driving the take-up reel. According to the utility model, the modular design is adopted, and the encoder wheel set, the pay-off module and the take-up module are mutually independent, so that the complexity of the structure is reduced, and the assembly and subsequent maintenance, optimization and upgrading are facilitated; the pay-off modules are vertically distributed on the same side, strip winding only needs to be carried out on one side, operation does not need to be carried out on the two sides, the operation space of the structure is large, and operation cannot be affected after the winding tool is enlarged.

Description

TECHNICAL FIELD

[0001] The utility model relates to high temperature superconducting coil winding machine technical field, in particular to a winding machine. BACKGROUND

[0002] With the continuous improvement of refrigeration technology and high temperature superconducting tape preparation technology, the high temperature superconducting material industrialization develops rapidly at present, and the application prospect is broad. Superconducting tape is a kind of material with zero resistance characteristic under specific environment, and the current more application of high temperature superconducting material is to make high temperature superconducting coil, and winding machine is the key equipment to realize this purpose.

[0003] The winding structure of the existing winding machine is mainly arranged on the horizontal plane, and the operator needs to stand on both sides to operate when winding the tape, for example, arranging the tape. If the winding tool rotation radius is slightly large, it will occupy a larger space, and the operation space is small, and it is not very convenient to operate the tape.

[0004] Therefore, the present application needs a winding machine, which optimizes the structure of the winding machine and is convenient for the operator to operate on the same side. INVENTION CONTENTS

[0005] The utility model embodiment provides a winding machine, solves the problem that the existing winding machine structure is complex and not very convenient to operate.

[0006] In order to overcome the above technical problems, according to the embodiment of the utility model, a winding machine is provided, which comprises:

[0007] Support frame, the support frame has at least one vertical operation surface;

[0008] The winding structure is arranged on each vertical operation surface, and the winding structure comprises:

[0009] At least one set of pay-off module, the pay-off module comprises a first drive, a pay-off disc and a wire guide wheel, and the first drive is used for driving the pay-off disc;

[0010] Encoder wheel set, the encoder wheel set is used for feeding back the position and speed of the tape;And

[0011] Take-up module, the take-up module comprises a take-up disc and a second drive, and the second drive is used for driving the take-up disc.

[0012] In some embodiments, the support frame is a profile frame structure.

[0013] In some embodiments, the pay-off module comprises a plurality of wire guide wheels, and the plurality of wire guide wheels are located between the pay-off disc and the encoder wheel set.

[0014] In some embodiments, the strip is placed on the pay-off reel, sequentially passes through the plurality of guide wheels to reach the encoder wheel set, and is wound onto the take-up reel.

[0015] In some embodiments, the first drive includes a first motor and a first speed reducer arranged on the support frame, and the first motor drives the pay-off reel to rotate through the first speed reducer.

[0016] In some embodiments, an outer cover plate is arranged on the outer frame of the support frame.

[0017] In some embodiments, the take-up module is fixed on the outer cover plate.

[0018] In some embodiments, the second drive is fixed on the outer cover plate, and the take-up reel is rotatably arranged on the outer cover plate; the second drive includes a second motor and a second speed reducer, and the second motor drives the take-up reel to rotate through the second speed reducer.

[0019] In some embodiments, casters are arranged at the bottom of the support frame.

[0020] The technical scheme provided by the embodiment of the utility model can have the following beneficial effects:

[0021] The utility model adopts modular design, the encoder wheel set, the pay-off module and the take-up module are independent of each other, the complexity of structure is reduced, and assembly and subsequent maintenance and optimization and upgrading are facilitated;The pay-off module is vertically distributed on the same side, only one side needs to be operated when the strip is wound, and operation is not needed on both sides, the operation space of structure is relatively large, and after the winding tool is increased, operation is not affected, unlike other winding machines, which will cause the inner part to be difficult to operate after the winding tool radius is increased, and the structure does not have this problem.

[0022] It should be understood that the foregoing general description and the following detailed description are only exemplary and explanatory, and cannot limit the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0023] The drawings incorporated into the specification and forming part of the specification, show the embodiments consistent with the utility model, and together with the specification, are used to explain the principle of the utility model.

[0024] Figure 1 It is a perspective structural schematic view of a winding machine according to an exemplary embodiment.

[0025] Figure 2 It is a front view schematic view of a winding machine according to an exemplary embodiment.

[0026] Figure 3It is one of the perspective structure schematic diagrams of a wire winding machine after removing part of the cover plate according to an exemplary embodiment.

[0027] Figure 4 It is another perspective structure schematic diagram of a wire winding machine after removing part of the cover plate according to an exemplary embodiment.

[0028] In the figure, 1, support frame;

[0029] 2, pay-off module; 201, first drive; 2011, first motor; 2012, first speed reduction device; 202, pay-off reel; 203, wire guide wheel;

[0030] 3, encoder wheel set;

[0031] 4, take-up module; 401, take-up reel; 402, second drive; 4021, second motor; 4022, second speed reduction device;

[0032] 5, cover plate; 6, caster. DETAILED DESCRIPTION

[0033] Wherein, the drawings are only for exemplary illustration, the representation is only schematic diagram, and not physical diagram, and cannot be understood as the limitation of the patent; in order to better illustrate the embodiment of the utility model, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of actual product; for those skilled in the art, it is understandable that some well-known structures in the drawings and their description can be omitted.

[0034] The same or similar labels in the drawings of the embodiments of the utility model correspond to the same or similar components; in the description of the utility model, it is understood that if the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element must have a particular orientation, a particular orientation and operation, therefore, the positional relationship of the terms described in the drawings is only for exemplary illustration, and cannot be understood as the limitation of the patent, for those skilled in the art, the specific meaning of the above terms can be understood according to the specific situation.

[0035] In the description of the utility model, unless another explicit provision and limitation, if the connection between the components appears the term "connection" and so on indicates the connection relation, the term should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two components inside the communication or two components of the interaction relationship.For the ordinary skilled in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to the specific circumstances.

[0036] As Figures 1-4 The utility model provides a winding machine, the following describes some specific embodiments. Provide one kind winding machine among them, including support frame 1, support frame 1 has at least one vertical operation surface, set up winding structure on each vertical operation surface, the winding structure includes: pay-off module 2, encoder wheel group 3 and take-up module 4. Support frame 1 is used for fixing various components and as a support structure, constitutes a complete structure. At least one group of pay-off module 2 is installed on support frame 1, when pay-off module 2 is a group, single tape can be wound;When pay-off module 2 is multiple groups, multiple tapes can be parallel wound, or tapes and other ribbon materials can be parallel wound, in this embodiment, take multiple pay-off module 2 as an example to explain:

[0037] Multiple pay-off module 2 is arranged in upper and lower intervals, that is, pay-off module 2 is on the same side of support frame 1, and when arranging tapes, it is not necessary to arrange tapes on both sides of the winding machine respectively, but only one side of the winding machine can arrange all tapes, and it is convenient to arrange tapes from pay-off disc 202 to take-up disc 401. Moreover, because the tapes are vertically placed, under the action of gravity, the tapes will not twist when being wound.

[0038] Each group of pay-off module 2 includes first drive 201, pay-off disc 202 and wire guide wheel 203, pay-off disc 202 and wire guide wheel 203 are located on the same vertical operation surface, first drive 201 includes first motor 2011 and first speed reducer 2012 installed on support frame 1, and first motor 2011 drives pay-off disc 202 to rotate through first speed reducer 2012. Encoder wheel group 3 is also installed on support frame 1, and encoder wheel group 3 is used to feed back the position and speed of tapes. Take-up module 4 includes take-up disc 401 and second drive 402, and second drive 402 is used to drive take-up disc 401. In this specific embodiment, each group of pay-off module 2 includes four wire guide wheels 203, and the four wire guide wheels 203 are located between pay-off disc 202 and encoder wheel group 3. Pay-off disc 202, wire guide wheel 203, encoder wheel group 3 and take-up disc 401 are all on the same vertical surface, tapes are placed on pay-off disc 202, sequentially pass through multiple wire guide wheels 203 to reach encoder wheel group 3, and then are wound on take-up disc 401.

[0039] In the embodiment, the outer frame of the support frame 1 is provided with a cover plate 5, which serves as a vertical operation surface. The cover plate 5 is made of aluminum profile, which protects the internal devices and is more beautiful. The pay-off disc 202, the wire guide wheel 203 and the encoder wheel set 3 are rotatably mounted on the cover plate 5 to ensure that they are on the same vertical surface. In addition, the take-up module 4 is fixed on the cover plate 5. Specifically, the second drive 402 is fixed on the cover plate 5 by bolts, and the take-up disc 401 is rotatably mounted on the cover plate 5. The second drive 402 includes a second motor 4021 and a second speed reducer 4022. The second motor 4021 drives the take-up disc 401 to rotate through the second speed reducer 4022. The height of the take-up module 4 can be adjusted as needed and then fixed again. Therefore, when the height of the take-up disc 401 needs to be adjusted, only the position of the bottom plate of the take-up module 4 needs to be adjusted.

[0040] In some embodiments, in addition to the above technical features, the support frame 1 is also provided with casters 6 at the bottom, which facilitates the movement of the winding machine.

[0041] In some other embodiments, two sets of pay-off modules 2, one encoder wheel set 3 and one take-up module 4 are installed on the same winding machine. The tapes on the pay-off discs 202 of the two sets of pay-off modules 2 pass through the respective wire guide wheels 203 and are wound onto the encoder wheel set 3, and then are collected on the take-up disc 401. Although the two sets of pay-off modules 2 are operated simultaneously, only one side needs to be operated when winding the tapes, and there is no need to operate on both sides. Therefore, when winding multiple tapes, one person can simultaneously operate multiple tapes. The operation space of the structure is relatively large, and after increasing the winding tool, the operation will not be affected, unlike other winding machines, which will cause the inner part to be difficult to operate after increasing the winding tool radius. Moreover, the structure adopts modular design, and the encoder wheel set 3, the pay-off module 2 and the take-up module 4 are independent of each other, which reduces the complexity of the structure and facilitates assembly and subsequent maintenance and optimization and upgrading.

[0042] It should be noted that the above-described embodiments are only exemplary. If the winding machine described in the present application has a relatively wide width, there can be multiple vertical operation surfaces. For example, on the vertical operation surface opposite to the vertical operation surface on which the pay-off module 2, the encoder wheel set 3 and the take-up module 4 are arranged in the drawing, the same or similar arrangement as shown in the drawing can be made to facilitate the winding operation of other tapes, thereby improving the winding efficiency.

[0043] Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the application being indicated by the following claims.

[0044] It is to be understood that the application is not limited to the precise structures hereinabove described and shown in the drawings for exemplification, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the application. The scope of the application is to be indicated by the appended claims, alone or in combination with the specification.

Claims

1. A winding machine, characterized in that, include: Support frame (1); The support frame (1) has at least one vertical operating surface; A winding structure is provided on each vertical operating surface, the winding structure comprising: At least one set of wire feeding modules (2); the wire feeding module (2) includes a first drive (201), a wire feeding reel (202) and a guide wheel (203), wherein the first drive (201) is used to drive the wire feeding reel (202); Encoder wheel assembly (3); the encoder wheel assembly (3) is used to provide feedback on the position and speed of the strip; The wire feeding module (2) consists of multiple sets, while the encoder wheel set (3) consists of one set. The take-up module (4) includes a take-up reel (401) and a second drive (402), the second drive (402) being used to drive the take-up reel (401). The take-up module (4) is fixed on the outer cover plate (5), and the height of the take-up module (4) is adjusted by adjusting the position of the outer cover plate (5).

2. The winding machine according to claim 1, characterized in that, The support frame (1) is a profile frame structure.

3. The winding machine according to claim 1, characterized in that, The wire feeding module (2) includes a plurality of wire guide wheels (203), which are located between the wire feeding reel (202) and the encoder wheel set (3).

4. The winding machine according to claim 3, characterized in that, The strip is placed on the pay-off reel (202), passes around multiple guide rollers (203) in sequence to reach the encoder roller group (3), and is then wound onto the take-up reel (401).

5. The winding machine according to claim 1, characterized in that, The first drive (201) includes a first motor (2011) and a first reduction device (2012) mounted on the support frame (1). The first motor (2011) drives the wire feeding reel (202) to rotate through the first reduction device (2012).

6. The winding machine according to claim 1, characterized in that, The outer frame of the support frame (1) is provided with an outer cover plate (5).

7. The winding machine according to claim 6, characterized in that, The take-up module (4) is fixed on the outer cover plate (5).

8. The winding machine according to claim 7, characterized in that, The second drive (402) is fixed on the outer cover plate (5), and the take-up reel (401) is rotatably mounted on the outer cover plate (5); the second drive (402) includes a second motor (4021) and a second reduction device (4022), and the second motor (4021) drives the take-up reel (401) to rotate through the second reduction device (4022).

9. The winding machine according to any one of claims 1-8, characterized in that, The support frame (1) is equipped with casters (6) at its bottom.

Images