Light wave fixation device for flat green tea production
By designing a support frame and a conveyor belt laying mechanism in the light wave fixation device, adjusting the baffle gap to control the tea thickness, and using a spiral tube to absorb exhaust heat to heat the conveyor belt, the problems of tea thickness control and heat waste are solved, thereby improving fixation quality and energy utilization.
Patent Information
- Application Number
- CN202520315410.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing light wave fixation devices have difficulty in accurately controlling the thickness of tea leaves, which affects the fixation quality. At the same time, there is waste in the expulsion of heat and moisture.
A light wave blanching device was designed, comprising a support frame, a conveyor belt, a laying mechanism, and a utilization mechanism. The thickness of the tea leaves is controlled by adjusting the gap between the baffle and the conveyor belt, and the heat utilization rate is improved by using a spiral tube to absorb heat from the exhaust pipe and heat the conveyor belt.
It achieves precise control over the thickness of tea leaf layering and efficient utilization of heat, thus improving the withering effect and energy utilization rate.
Smart Images

Figure CN223830296U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea production equipment, specifically a light wave fixation device for flat green tea production. Background Technology
[0002] Green tea, unfermented, retains the natural substances of fresh leaves and is rich in polyphenols, caffeine, and other components, offering various benefits such as invigorating the mind, anti-oxidation, and antibacterial properties. It has a refreshing taste, a bright, tender green liquor, and a delicate aroma. When brewed at the right water temperature, its unique flavor and fragrance can be fully appreciated. Whether enjoyed in leisure time or presented in a refined social setting, green tea is an excellent choice, adding a touch of freshness to life with its understated elegance.
[0003] Green tea processing requires fixation. Existing light wave fixation devices require the tea leaves to be laid on a conveyor belt and then moved into the device. After fixation, the leaves are conveyed to the end. This process requires manual spreading and the thickness cannot be controlled. Both excessively thick and thin layers affect the fixation quality, making it difficult to control the fixation effect. At the same time, the heat and moisture generated during fixation need to be expelled, but the heat is directly discharged, resulting in heat waste. Therefore, there is an urgent need for a device to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a light wave fixation device for flat green tea production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a light wave fixation device for flat green tea production, comprising a support frame, a conveyor belt fixedly installed on the inner side of the support frame, a laying mechanism for convenient tea leaf laying on the support frame, a housing fixedly installed at the top of the support frame, an air pump fixedly installed at the top of the housing, an exhaust pipe fixedly installed at the output end of the pump, a light wave tube fixedly installed on the inner side of the housing, and a heat utilization mechanism for convenient heat utilization on the outer side of the housing. The laying mechanism includes a column, a slide groove, a movable plate, a screw, a ruler, and a baffle. The column is fixed to the top of the support frame, and the slide groove is opened on one side of the column. The movable plate is slidably disposed inside the chute. The screw is movably embedded in the center of the column and passes through the movable plate via threads. The ruler is fixed to the top of the support frame, and the baffle is fixed to the lower end of the movable plate. In use, tea leaves are placed on one side of the conveyor belt, and the conveyor belt is started to transport them. At this time, the tea leaves enter the housing through the gap between the lower end of the baffle and the conveyor belt and are irradiated by the light wave tube to kill the tea leaves. The user rotates the screw, causing the movable plate to move along the screw inside the chute, which in turn moves the baffle and adjusts the gap between the baffle and the conveyor belt. This facilitates control of the laying thickness, and the ruler is used to determine the specific movement distance to ensure the accuracy of the adjustment.
[0006] Preferably, the utilization mechanism includes a storage box, a first pipe, a second pipe, a spiral tube, a serpentine tube, and a pump body. The storage box is embedded and fixed to one side of the support frame, the first pipe is embedded and fixed to the top of the storage box, the pump body is fixed to one side of the support frame, the second pipe is embedded and fixed to one side of the support frame, the serpentine tube is fixed between the second pipe and the pump body, the serpentine tube is close to the lower end of the conveyor belt, and the spiral tube is fixed between the first pipe and the second pipe. When in use, the pump body is activated, and the pump body draws water from inside the storage box, which then flows back into the storage box through the serpentine tube, the second pipe, the spiral tube, and the first pipe. When the water passes through the spiral tube, the heat discharged from the exhaust pipe is absorbed by the water inside the spiral tube, and then transferred to the lower end of the conveyor belt through the serpentine tube. The bottom of the heated conveyor belt is used to preheat the tea leaves, which facilitates the subsequent withering process of the tea leaves and improves the heat utilization rate.
[0007] Preferably, there are two columns, which are symmetrically fixed on both sides of the top of the support frame.
[0008] Preferably, one side of the ruler is in close contact with the outside of the movable plate.
[0009] Preferably, the pump body inlet extends into the storage box via a pipe.
[0010] Preferably, the spiral tube is arranged around the outside of the exhaust pipe.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] 1. When using this utility model, tea leaves are placed on one side of the conveyor belt, and the conveyor belt is started to transport the tea leaves. At this time, the tea leaves enter the housing through the gap between the lower end of the baffle and the conveyor belt and are irradiated by the light wave tube to kill the green. The user rotates the screw, which causes the movable plate to move along the screw inside the slide groove, thereby moving the baffle and adjusting the gap between the baffle and the conveyor belt. This makes it easy to control the laying thickness. At the same time, the specific moving distance can be determined by a ruler to ensure the accuracy of the adjustment.
[0013] 2. When using this utility model, the pump body is started, and the pump body draws water from the storage box. Then, the water flows back into the storage box through the serpentine tube, the second pipe, the spiral tube, and the first pipe. When the water passes through the spiral tube, the heat discharged from the exhaust pipe is absorbed by the water inside the spiral tube. Then, it is transferred to the lower end of the conveyor belt through the serpentine tube. The bottom end of the heating conveyor belt is used to preheat the tea leaves, which facilitates the subsequent tea leaf fixing process and improves the heat utilization rate. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of a flat green tea production light wave fixation device according to the present invention;
[0015] Figure 2 This is a cross-sectional view of a flat green tea production light wave fixation device according to the present invention;
[0016] Figure 3 This is a side view of a flat-shaped light wave fixation device for green tea production according to this utility model.
[0017] In the diagram: 1. Support frame; 2. Conveyor belt; 3. Column; 4. Movable plate; 5. Screw; 6. Baffle; 7. Ruler; 8. Slide groove; 9. Housing; 10. Optical wave tube; 11. Air pump; 12. Exhaust pipe; 13. First pipe; 14. Second pipe; 15. Spiral tube; 16. Storage box; 17. Pump body; 18. Serpentine tube. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3 This utility model provides a light wave fixation device for flat green tea production, including a support frame 1. A conveyor belt 2 is fixed to the inner side of the support frame 1 via a mounting frame. The support frame 1 has a laying mechanism for convenient tea leaf laying. A housing 9 is fixed to the top of the support frame 1 via bolts. An air pump 11 is embedded and fixed to the top of the housing 9. An exhaust pipe 12 is fixed to the output end of the pump 11 via a coupling. A light wave tube 10 is fixed to the inner side of the housing 9 via a mounting frame. A heat utilization mechanism is located on the outer side of the housing 9. The laying mechanism includes a column 3, a slide 8, a movable plate 4, a screw 5, a ruler 7, and a baffle 6. The column 3 is welded and fixed to the top of the support frame 1. There are two columns 3, symmetrically fixed on both sides of the top of the support frame 1. The slide 8 is opened on one side of the column 3. The movable plate 4 slides... Inside the slide 8, the screw 5 is movably embedded in the center of the column 3. The screw 5 passes through the movable plate 4 via threads. The ruler 7 is welded and fixed to the top of the support frame 1, with one side of the ruler 7 tightly attached to the outside of the movable plate 4. The baffle 6 is welded and fixed to the lower end of the movable plate 4. In use, tea leaves are placed on one side of the conveyor belt 2, and the conveyor belt 2 is started to transport the tea leaves. At this time, the tea leaves enter the housing 9 through the gap between the lower end of the baffle 6 and the conveyor belt 2 and are irradiated by the light wave tube 10 to kill the tea leaves. The user rotates the screw 5, causing the movable plate 4 to move along the screw 5 inside the slide 8, which in turn moves the baffle 6, adjusting the gap between the baffle 6 and the conveyor belt 2. This makes it easy to control the laying thickness, and the ruler 7 is used to determine the specific moving distance to ensure the accuracy of the adjustment.
[0020] The mechanism includes a storage box 16, a first pipe 13, a second pipe 14, a spiral tube 15, a serpentine tube 18, and a pump body 17. The storage box 16 is embedded and fixed to one side of the support frame 1. The first pipe 13 is embedded and fixed to the top of the storage box 16. The pump body 17 is fixed to one side of the support frame 1 by a mounting bracket. The input end of the pump body 17 extends into the storage box 16 through a pipe. The second pipe 14 is embedded and fixed to one side of the support frame 1. The serpentine tube 18 is fixed between the second pipe 14 and the pump body 17 by a connecting valve. The serpentine tube 18 is close to the lower end of the conveyor belt 2. The spiral tube 15 is fixed to the bottom of the conveyor belt 2 by a connecting valve. Between the first pipe 13 and the second pipe 14, the spiral tube 15 is wrapped around the outside of the exhaust pipe 12. When in use, the pump body 17 is started, and the pump body 17 draws water from the storage box 16. Then, the water flows back into the storage box 16 through the serpentine tube 18, the second pipe 14, the spiral tube 15, and the first pipe 13. When the water passes through the spiral tube 15, the heat discharged from the exhaust pipe 12 is absorbed by the water inside the spiral tube 15. Then, it is transferred to the lower end of the conveyor belt 2 through the serpentine tube 18. The bottom end of the heated conveyor belt 2 is used to preheat the tea leaves, which facilitates the subsequent withering process of the tea leaves and improves the heat utilization rate.
[0021] Working principle: When in use, place the tea leaves on one side of the conveyor belt 2 and start the conveyor belt 2 to transport them. At this time, the tea leaves enter the housing 9 through the gap between the lower end of the baffle 6 and the conveyor belt 2 and are irradiated by the light wave tube 10 to fix the tea leaves. The user rotates the screw 5, causing the movable plate 4 to move along the screw 5 inside the slide 8, which drives the baffle 6 to move and adjust the gap between the baffle 6 and the conveyor belt 2. This makes it easy to control the laying thickness. At the same time, the ruler 7 is used to determine the specific movement distance to ensure the accuracy of the adjustment. When in use, the pump body 17 is started. The pump body 17 extracts the water source inside the storage box 16 and then returns it to the storage box 16 through the serpentine tube 18, the second pipe 14, the spiral tube 15, and the first pipe 13. When the water source passes through the spiral tube 15, the heat discharged from the exhaust pipe 12 is absorbed by the water source inside the spiral tube 15. Then, it is transferred to the lower end of the conveyor belt 2 through the serpentine tube 18 to preheat the tea leaves by heating the bottom end of the conveyor belt 2. This facilitates the subsequent fixing of the tea leaves and improves the heat utilization rate.
[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A light wave fixation device for flat green tea production, comprising a support frame (1), characterized in that: A conveyor belt (2) is fixedly installed on the inner side of the support frame (1). A tea-laying mechanism is provided on the support frame (1) for easy tea-laying. A housing (9) is fixedly installed at the top of the support frame (1). An air pump (11) is embedded and fixedly installed at the top of the housing (9). An exhaust pipe (12) is fixedly installed at the output end of the air pump (11). A light wave tube (10) is fixedly installed on the inner side of the housing (9). A heat-utilizing mechanism is provided on the outer side of the housing (9). The laying mechanism includes a column (3). The column (3) is fixed to the top of the support frame (1). The slide (8) is opened on one side of the column (3). The movable plate (4) is slidably disposed inside the slide (8). The screw (5) is movably embedded in the center of the column (3). The screw (5) passes through the movable plate (4) by thread. The ruler (7) is fixed to the top of the support frame (1). The baffle (6) is fixed to the lower end of the movable plate (4).
2. The light wave fixation device for flat green tea production according to claim 1, characterized in that: The utilization mechanism includes a storage box (16), a first pipe (13), a second pipe (14), a spiral tube (15), a serpentine tube (18), and a pump body (17). The storage box (16) is embedded and fixed on one side of the support frame (1). The first pipe (13) is embedded and fixed on the top of the storage box (16). The pump body (17) is fixed on one side of the support frame (1). The second pipe (14) is embedded and fixed on one side of the support frame (1). The serpentine tube (18) is fixed between the second pipe (14) and the pump body (17). The serpentine tube (18) is close to the lower end of the conveyor belt (2). The spiral tube (15) is fixed between the first pipe (13) and the second pipe (14).
3. The light wave fixation device for flat green tea production according to claim 2, characterized in that: Two columns (3) are provided and are symmetrically fixed on both sides of the top of the support frame (1).
4. The light wave fixation device for flat green tea production according to claim 3, characterized in that: The ruler (7) is attached to the outside of the movable plate (4) on one side.
5. The light wave fixation device for flat green tea production according to claim 4, characterized in that: The pump body (17) input end extends through a pipe into the storage box (16).
6. The light wave fixation device for flat green tea production according to claim 5, characterized in that: The spiral tube (15) is arranged around the outside of the exhaust pipe (12).