Vibration bubble removing device
By using a vibration degassing device, which combines a fixed bracket, a support spring, and a vibration motor, the problem of low bubble removal efficiency in liquid foods is solved, achieving rapid and efficient bubble removal and ensuring food production efficiency.
Patent Information
- Application Number
- CN202520398298.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-07
AI Technical Summary
Existing technologies are inefficient at removing air bubbles from liquid foods, especially in large-scale production where the process is too time-consuming and affects food production efficiency.
Design a vibration degassing device that uses a fixed bracket, a support spring, and a vibration motor to vibrate the placement platform and quickly remove air bubbles from liquid food.
It improves the efficiency of bubble removal, ensures the efficiency of food production, and is low in cost and easy to operate.
Smart Images
Figure CN223830343U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of food processing equipment technology, and in particular to a vibration degassing device. Background Technology
[0002] In the food processing industry, especially in the production of liquid food ingredients (such as mousse), in order to reduce the amount of air bubbles in the liquid before final setting, thereby reducing the proportion of pores inside the product after setting and ensuring the quality and taste of the final product, a crucial step in the processing is to remove air bubbles from the raw materials.
[0003] Among commonly used degassing techniques, the settling method mainly relies on natural sedimentation over time to remove bubbles. This method is inexpensive but time-consuming, especially when the liquid viscosity is high, which slows down the pace of food production and is not suitable for large-scale production environments. Therefore, it is necessary to design a device that can improve the efficiency of bubble removal from liquid foods. Utility Model Content
[0004] In order to improve the efficiency of bubble removal in liquid food and ensure the efficiency of food production, this application provides a vibration degassing device.
[0005] The vibration degassing device provided in this application adopts the following technical solution:
[0006] A vibration degassing device, comprising:
[0007] Fixed bracket;
[0008] A placement platform, wherein multiple support springs are connected between the placement platform and the fixed bracket, and the multiple support springs form a receiving cavity;
[0009] The mounting base is connected to the placement platform and is located within the receiving cavity;
[0010] A vibration motor is connected to the mounting base on the side away from the placement platform, and the vibration motor is located inside the receiving cavity.
[0011] By adopting the above technical solution, the molding mold containing liquid food is first placed on the placement platform. Then, an external power supply provides power to the vibration motor. The eccentric plate inside the vibration motor rotates, generating vibration. The vibration of the vibration motor is transmitted to the placement platform through the mounting base. Since the placement platform is supported by multiple support springs, it will vibrate under the influence of the vibration motor, thereby removing air bubbles from the liquid food in the molding mold. The designed vibration de-bubbling device provides a vibratory support base for the placement platform through a fixed bracket and support springs. The placement platform can be used to place the molding mold containing liquid food. The vibration of the placement platform, achieved through the mounting base and vibration motor, quickly removes air bubbles trapped in the liquid food in the molding mold, ensuring the efficiency of food production. Furthermore, the overall solution is low in cost and simple to operate.
[0012] In one specific implementation, multiple fall arresting baffles are connected to the top wall of the placement platform, and the placement platform and the multiple fall arresting baffles form a placement cavity.
[0013] By adopting the above technical solution, the designed anti-fall baffle can cooperate with the top wall of the placement platform to form a placement cavity, thereby preventing the molding mold from falling off the top wall of the placement platform during the process of vibration to remove air bubbles.
[0014] In one specific implementation, the mounting base and the vibration motor are connected by a connecting mechanism, the connecting mechanism comprising:
[0015] Two U-shaped blocks are connected to the mounting base, and the openings of the two U-shaped blocks are arranged opposite each other;
[0016] A sliding block is slidably connected to the U-shaped block, and the vibration motor is connected to the sliding block;
[0017] Two limiting bolts are threadedly connected to the U-shaped block, and the limiting bolts extend into the inner cavity of the U-shaped block and abut against the top wall of the sliding block.
[0018] By adopting the above technical solution, the designed connection mechanism can provide a sliding track for the sliding block through the U-shaped block, connect the sliding block to the vibration motor through the sliding block, and fix and unlock the relative position of the sliding block and the U-shaped block through the limit bolt. In addition, the vibration motor can be quickly installed and disassembled by pulling, which is convenient for the maintenance of the vibration motor.
[0019] In one specific implementation, a plurality of locking blocks are formed on the bottom wall of the sliding block, and the U-shaped block is provided with locking holes for the locking blocks to extend into, and the plurality of locking holes are opened along the sliding direction of the sliding block.
[0020] By adopting the above technical solution, the design of the locking block and locking hole can improve the relative positional stability of the sliding block and U-shaped block when fixed. Furthermore, by adjusting the matching relationship between the locking block and the locking hole, the relative position of the vibrating motor and the placement platform can be changed, thereby adjusting the relative positional relationship between the vibrating motor and the placement platform according to the gas cylinder discharge effect.
[0021] In one specific implementation, the diameter of the abutting section of the limiting bolt extending into the inner cavity of the U-shaped block gradually decreases to form a conical head.
[0022] By adopting the above technical solution, the designed limiting bolt with a conical head can easily limit the position of the sliding block.
[0023] In one specific implementation, the placement platform and the mounting base are connected by a rotating mechanism, the rotating mechanism comprising:
[0024] A fixing ring is connected to the bottom wall of the placement platform, and an annular groove is formed on the bottom wall of the fixing ring;
[0025] Multiple connecting rods are provided, with one end of each connecting rod connected to the mounting base and the other end slidably connected to an annular groove on the fixing ring.
[0026] By adopting the above technical solution, the designed rotating mechanism, through the cooperation of the fixed ring and the connecting rod, can realize the slow horizontal rotation of the vibrating motor during its own vibration, thereby ensuring the uniformity of vibration among multiple molding dies on the placement table.
[0027] In one specific implementation, the connecting rod includes:
[0028] A connecting segment, one end of which is slidably connected to the fixing ring, and the connecting segment is hollow and has multiple locking holes;
[0029] A fixing section, one end of which is connected to the mounting base, and the other end of which extends into the inner cavity of the connecting section, and a through hole is provided on the fixing section;
[0030] A locking pin that can pass through a locking hole on the connecting section and a through hole on the fixing section.
[0031] By adopting the above technical solution, the adjustable-length connecting rod can be designed to change the relative position of the vibration motor and the placement platform, thereby adjusting the vibration parameters.
[0032] In one specific implementation, the fixed bracket is connected to multiple self-locking casters.
[0033] By adopting the above technical solution, the designed self-locking casters facilitate the overall movement of the equipment.
[0034] In summary, this application includes at least one of the following beneficial technical effects:
[0035] 1. The designed vibration degassing device provides a vibratory support base for the placement platform through a fixed bracket and supporting spring. The placement platform can be used to place the forming mold containing liquid food. By using the mounting base and vibration motor, the placement platform can be vibrated, thereby quickly removing air bubbles trapped in the liquid food in the forming mold, ensuring the efficiency of food production. Moreover, the overall solution is low in cost and simple to operate.
[0036] 2. The designed vibration degassing device can improve the relative positional stability of the sliding block and U-shaped block when fixed by the cooperation of the locking block and locking hole. Furthermore, by adjusting the cooperation relationship between the locking block and locking hole, the relative position between the vibration motor and the placement platform can be changed, thereby adjusting the relative positional relationship between the vibration motor and the placement platform according to the gas cylinder degassing effect.
[0037] 3. The designed vibration de-bubble device, through the cooperation of a fixing ring and a connecting rod, can achieve slow horizontal rotation of the vibration motor during its own vibration, thereby ensuring the uniformity of vibration among multiple molding dies on the placement table. Attached Figure Description
[0038] Figure 1 This is a schematic diagram of the structure of the vibration degassing device according to an embodiment of this application.
[0039] Figure 2 Is Figure 1 A three-dimensional structural diagram showing the addition of fall arrestors to the original structure.
[0040] Figure 3 Is Figure 2 A schematic diagram of the structure after adding a connecting mechanism to the basic structure.
[0041] Figure 4 yes Figure 3 Enlarged view of section A.
[0042] Figure 5 This is a sectional view of number 3, mainly used to show the mating structure of the locking block and the locking hole.
[0043] Figure 6 Is Figure 3 A schematic diagram of the structure after adding a rotating mechanism to the existing structure.
[0044] Figure 7 yes Figure 6 Enlarged view of section B in the middle.
[0045] Explanation of reference numerals in the attached drawings: 1. Fixed bracket; 2. Placement platform; 21. Anti-fall baffle; 3. Support spring; 4. Mounting base; 5. Vibration motor; 6. Connecting mechanism; 61. U-shaped block; 611. Locking hole; 62. Sliding block; 63. Limit bolt; 64. Locking block; 7. Rotating mechanism; 71. Fixing ring; 72. Connecting rod; 721. Connecting section; 722. Fixing section; 723. Fixing pin; 8. Self-locking caster wheel. Detailed Implementation
[0046] The following is in conjunction with the appendix Figure 1-7 This application will be described in further detail.
[0047] This application discloses a vibration degassing device.
[0048] Reference Figure 1 A vibration degassing device includes a fixed bracket 1, a placement platform 2, support springs 3, a mounting base 4, and a vibration motor 5. The fixed bracket 1 has multiple support springs 3, which are vertically arranged. The lower end of the support spring 3 is welded to the fixed bracket 1, and the upper end of the support spring 3 is welded to the bottom wall of the placement platform 2. In this application, the number of support springs 3 can be three, four, five, or other numbers, as long as they can stably support the placement platform 2. In this embodiment, there are four support springs 3, which are respectively arranged near the four corners of the placement platform 2 to form receiving cavities.
[0049] Reference Figure 1 To facilitate the overall movement of the equipment, multiple self-locking casters 8 are bolted to the fixed bracket 1. In this application, the number of self-locking casters 8 can be three, four, or five, as long as it can achieve stable movement of the fixed bracket 1. In this embodiment, the number of self-locking casters 8 is four.
[0050] Reference Figure 1 The mounting base 4 is connected to the placement platform 2 and is located inside the receiving cavity. The vibration motor 5 is connected to the side of the mounting base 4 away from the placement platform 2 and is also located inside the receiving cavity. First, the molding mold containing liquid food is placed on the placement platform 2. Then, an external power supply is connected to provide power for the vibration motor 5. The eccentric plate inside the vibration motor 5 rotates and generates vibration. The vibration of the vibration motor 5 is transmitted to the placement platform 2 through the mounting base 4. Since the placement platform 2 is supported by multiple support springs 3, the placement platform 2 will vibrate under the influence of the vibration motor 5, thereby removing air bubbles from the liquid food in the molding mold.
[0051] Reference Figure 1 and Figure 2Furthermore, to prevent the mold containing liquid food from falling off the top wall of the placement platform 2 during vibration, multiple anti-fall baffles 21 are welded and fixed to the top wall of the placement platform 2. The placement platform 2 and the multiple anti-fall baffles 21 form a placement cavity. In this application, the anti-fall baffles 21 can be straight or curved. The number of anti-fall baffles 21 can be two, three, or other numbers, as long as they can form a placement cavity. In this embodiment, the anti-fall baffles 21 are arranged in a straight line, and the number of anti-fall baffles 21 is four.
[0052] Reference Figure 3 and Figure 4 Furthermore, the mounting base 4 and the vibration motor 5 are connected by a connecting mechanism 6. Specifically, the connecting mechanism 6 includes a U-shaped block 61, a sliding block 62, and a limiting bolt 63. There are two U-shaped blocks 61, which are welded and fixed to the mounting base 4. The openings of the two U-shaped blocks 61 are horizontal and opposite to each other. The sliding block 62 is slidably connected to the U-shaped block 61, and the vibration motor 5 is bolted to the sliding block 62. The limiting bolt 63 is bolted to the U-shaped block 61, and the limiting bolt 63 extends into the inner cavity of the U-shaped block 61 and abuts against the top wall of the sliding block 62, thereby fixing the relative position of the sliding block 62 and the U-shaped block 61. The U-shaped block 61 provides a sliding track for the sliding block 62, and the sliding block 62 can be connected to the vibration motor 5. The limiting bolt 63 can fix and unlock the relative position of the sliding block 62 and the U-shaped block 61, thereby enabling the vibration motor 5 to be quickly installed and removed by pulling, which is convenient for the maintenance of the vibration motor 5.
[0053] Reference Figure 4 Specifically, the diameter of the contact section of the limiting bolt 63 extending into the inner cavity of the U-shaped block 61 gradually decreases, thus forming a conical head; the limiting bolt 63 with the conical head can facilitate the position restriction of the sliding block 62.
[0054] Reference Figure 5 In addition, multiple locking blocks 64 are integrally formed on the bottom wall of the sliding block 62, and multiple locking holes 611 are provided on the U-shaped block 61 for the locking blocks 64 to extend into. The multiple locking holes 611 are opened along the sliding direction of the sliding block 62. The locking blocks 64 and the locking holes 611 can improve the relative position stability of the sliding block 62 and the U-shaped block 61 when fixed. Furthermore, by adjusting the cooperation relationship between the locking blocks 64 and the locking holes 611, the relative position of the vibration motor 5 and the placement platform 2 can be changed, thereby adjusting the relative position relationship between the vibration motor 5 and the placement platform 2 according to the gas cylinder discharge effect.
[0055] Reference Figure 6 and Figure 7Based on the aforementioned technical solution, in order to ensure the uniformity of vibration among multiple molding dies on the placement platform 2, the placement platform 2 and the mounting base 4 are connected by a rotating mechanism 7. Specifically, the rotating mechanism 7 includes a fixing ring 71 and multiple connecting rods 72. The fixing ring 71 is welded and fixed to the bottom wall of the placement platform 2, and the central axis of the fixing ring 71 is perpendicular to the plane where the top wall of the placement platform 2 is located. An annular groove is formed in the bottom wall of the fixing ring 71. One end of the connecting rod 72 is connected to the mounting base 4, and the other end is slidably connected to the annular groove on the fixing ring 71.
[0056] Reference Figure 6 and Figure 7 Specifically, the connecting rod 72 includes a connecting section 721, a fixing section 722, and a locking pin. One end of the connecting section 721 is slidably connected to the fixing ring 71, and the connecting section 721 is hollow. Multiple locking holes are provided on the connecting section 721 along the vertical direction. One end of the fixing end is welded and fixed to the mounting base 4, and the other end extends into the inner cavity of the connecting section 721. A through hole is provided on the fixing section 722. The locking pin can pass through the locking hole on the connecting section 721 and the through hole on the fixing section 722, thereby realizing the fixing of the connecting section 721 and the fixing end.
[0057] The implementation principle of the vibration degassing device in this embodiment is as follows: First, the molding mold containing liquid food is placed on the placement platform 2. Then, an external power supply provides electrical energy for the vibration motor 5. The eccentric plate inside the vibration motor 5 rotates, generating vibration. The vibration of the vibration motor 5 is transmitted to the placement platform 2 through the mounting base 4. Since the placement platform 2 is supported by multiple support springs 3, it will vibrate under the influence of the vibration motor 5, thereby removing air bubbles from the liquid food in the molding mold. At the same time, as the vibration motor 5 vibrates, the mounting base 4 will vibrate under the influence of the vibration motor 5. Under the influence of the vibration, the relative positional relationship between the vibration motor 5 and the placement platform 2 is changed through the fixing ring 71 and the connecting rod 72, thereby ensuring the vibration uniformity of liquid food in multiple molding molds; the fixing bracket 1 and the supporting spring 3 can provide a vibratory support base for the placement platform 2, which can be used to place the molding mold containing liquid food. The vibration of the placement platform 2 can be achieved by the mounting base 4 and the vibration motor 5, thereby quickly removing air bubbles trapped in the liquid food in the molding mold, ensuring the efficiency of food production, and the overall solution is low in cost and simple to operate.
[0058] Furthermore, when the vibratory motor 5 needs to be repaired, first tighten the limiting bolt 63 to remove it from the inner cavity of the U-shaped block 61, then apply force to the vibratory motor 5 to disengage the locking block 64 connected to the sliding block 62 from the locking hole 611, and then pull horizontally along the distribution direction of the multiple locking holes 611 to pull the vibratory motor 5 out of the receiving cavity for repair work; the U-shaped block 61 can provide a sliding track for the sliding block 62, the sliding block 62 can be connected to the vibratory motor 5, and the limiting bolt 63 can fix and unlock the relative position of the sliding block 62 and the U-shaped block 61, thereby quickly assembling and disassembling the vibratory motor 5 by pulling, which is convenient for the repair of the vibratory motor 5.
[0059] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A vibration degassing device, characterized in that: include: Fixed bracket (1); A placement platform (2) is connected to the fixed bracket (1) by multiple support springs (3), which together form a receiving cavity. Mounting base (4), which is connected to the placement platform (2) and is located inside the receiving cavity; Vibration motor (5), the vibration motor (5) is connected to the mounting base (4) on the side away from the placement platform (2), and the vibration motor (5) is located in the receiving cavity; The placement platform (2) and the mounting base (4) are connected by a rotating mechanism (7), the rotating mechanism (7) comprising: A fixing ring (71) is connected to the bottom wall of the placement platform (2), and an annular groove is formed on the bottom wall of the fixing ring (71); Multiple connecting rods (72), one end of which is connected to the mounting base (4), and the other end is slidably connected to the annular groove on the fixing ring (71); The connecting rod (72) includes: A connecting segment (721) is provided, one end of which is slidably connected to the fixing ring (71), and the connecting segment (721) is hollow and has multiple locking holes. A fixed section (722) is provided, one end of which is connected to the mounting base (4), and the other end extends into the inner cavity of the connecting section (721). A through hole is provided on the fixed section (722). A locking pin that can pass through a locking hole on the connecting section (721) and a through hole on the fixing section (722).
2. The vibration degassing device according to claim 1, characterized in that: The top wall of the placement platform (2) is connected to multiple anti-fall baffles (21), and the placement platform (2) and the multiple anti-fall baffles (21) form a placement cavity.
3. The vibration degassing device according to claim 1, characterized in that: The mounting base (4) and the vibration motor (5) are connected by a connecting mechanism (6), which includes: Two U-shaped blocks (61) are connected to the mounting base (4), and the openings of the two U-shaped blocks (61) are arranged opposite to each other; A sliding block (62) is slidably connected to the U-shaped block (61), and the vibration motor (5) is connected to the sliding block (62); Two limiting bolts (63) are threadedly connected to the U-shaped block (61), and the limiting bolts (63) extend into the inner cavity of the U-shaped block (61) and abut against the top wall of the sliding block (62).
4. The vibration degassing device according to claim 3, characterized in that: Multiple locking blocks (64) are formed on the bottom wall of the sliding block (62), and the U-shaped block (61) is provided with locking holes (611) for the locking blocks (64) to extend into. The multiple locking holes (611) are opened along the sliding direction of the sliding block (62).
5. The vibration degassing device according to claim 3, characterized in that: The diameter of the contact section of the limiting bolt (63) extending into the inner cavity of the U-shaped block (61) gradually decreases to form a conical head.
6. The vibration degassing device according to claim 1, characterized in that: Multiple self-locking casters (8) are connected to the fixed bracket (1).