Quenching oil filtering device of heat treatment furnace

By designing a quenching oil filtration device that combines a filter cylinder with a motor gear, the problem of quenching oil being thrown onto the inner wall was solved, improving the utilization rate of the microfiltration membrane and the service life of the device, while reducing energy consumption.

CN223832117UActive Publication Date: 2026-01-27PENGXI HEYE HI TECH
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Patent Information

Application Number
CN202520017611.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-27
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing heat treatment furnace quenching oil filtration devices are prone to quenching oil splashing onto the inner wall during rotation, making them difficult to clean and causing damage to the filter box. Furthermore, the microfiltration membrane has low utilization rate, high energy consumption, and short service life.

Method used

The system employs a design that integrates a filter cylinder, motor, first gear, second gear, feed pipe, funnel, L-shaped tube, orifice, and scraper. Quenching oil is evenly sprayed onto the microfiltration membrane through the orifice of the L-shaped tube, and the scraper removes the quenching oil splashed onto the inner wall, reducing local overload and wear.

Benefits of technology

It improves the utilization rate of microfiltration membranes, reduces oil waste and energy consumption, and extends the service life of filter cylinders.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat treatment furnace quenching oil filtering device which comprises a filtering cylinder, a motor is fixedly connected to the upper surface of the filtering cylinder, a first gear is fixedly connected to the output end of the motor, a second gear is connected to the outer surface of the first gear in a meshed mode, and a feeding pipe is fixedly connected to the second gear. A funnel is fixedly connected to the lower surface of the feeding pipe, an L-shaped pipe is fixedly connected to the lower surface of the funnel, leakage holes are formed in the lower surface of the L-shaped pipe, a connecting plate is fixedly connected to the other end of the L-shaped pipe, and a scraping plate is fixedly connected to the outer surface of the connecting plate; an opening is formed in the filtering cylinder, the opening is movably connected with a mounting plate, and two micro-filtration membranes are arranged on the mounting plate. Through the components, water can be uniformly sprayed on the micro-filtration membrane through the leakage holes formed in the L-shaped pipe, so that the utilization rate of the micro-filtration membrane is improved; and quenching oil on the inner wall of the filtering cylinder can be scraped, so that the cleanliness in the filtering cylinder is ensured.
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Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary devices for metal heat treatment, and in particular to a quenching oil filtration device for a heat treatment furnace. Background Technology

[0002] Quenching oil is a commonly used process oil in heat treatment, serving as a quenching medium. Heat treatment refers to a metal hot working process in which materials, in a solid state, are heated, held at temperature, and cooled to obtain the desired microstructure and properties. Quenching oil is used in heat treatment for quenching alloy steels and small-section carbon steels, achieving satisfactory hardenability and hardenability while preventing cracking and reducing deformation. However, the carbon black and oxide scale produced over long-term use act as adsorbents, absorbing additives from the quenching oil and accelerating its deterioration. Therefore, regularly removing carbon black and oxide scale is crucial for the maintenance of the quenching oil.

[0003] The Chinese Patent Network discloses a quenching oil filtration device for a heat treatment furnace, with the reference number "CNCN221693278". This device includes a filtration mechanism and an adjustment mechanism. The filtration mechanism comprises a filter box with an installation cavity at the top. A microfiltration membrane is installed inside the filter box. The adjustment mechanism includes a hopper installed in the installation cavity and capable of rotation within it. A discharge pipe, L-shaped, is connected to the bottom outlet of the hopper. Several through holes are located below the horizontal section of the discharge pipe. A base is mounted on the outside of the filter box, and a motor is mounted on the top of the base. The motor's output is connected to the hopper. The rotating hopper drives the discharge pipe to rotate, allowing the quenching oil to flow evenly onto the microfiltration membrane, thus improving its utilization rate. However, during rotation, the quenching oil is easily splashed onto the inner wall by centrifugal force, making it difficult to clean and potentially damaging the filter box over time. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a quenching oil filtration device for heat treatment furnaces. Through the cooperation of a filter cylinder, a motor, a first gear, a second gear, a feed pipe, a funnel, an L-shaped tube, a perforation, a connecting plate, and a scraper, the device can rotate during the conveying of quenching oil. The oil is evenly sprayed onto the microfiltration membrane through the perforation set in the L-shaped tube, reducing oil waste caused by local overload and improving the utilization rate of the microfiltration membrane. The device can also scrape off the quenching oil splashed onto the inner wall of the filter cylinder during rotation, reducing energy consumption, ensuring the cleanliness of the filter cylinder, reducing wear on the inner wall of the filter cylinder, and improving service life.

[0005] This utility model also provides a heat treatment furnace quenching oil filtration device as described above, comprising: a filter cylinder, a motor fixedly connected to the upper surface of the filter cylinder, a first gear fixedly connected to the output end of the motor, a second gear meshing with the outer surface of the first gear, a feed pipe fixedly connected to the second gear, a funnel fixedly connected to the lower surface of the feed pipe, an L-shaped tube fixedly connected to the lower surface of the funnel, a leakage hole provided on the lower surface of the L-shaped tube, a connecting plate fixedly connected to the other end of the L-shaped tube, and a scraper fixedly connected to the outer surface of the connecting plate; an opening provided on the filter cylinder, a mounting plate movably connected to the opening, two microfiltration membranes provided on the mounting plate, and a handle fixedly connected to the outer surface of the mounting plate. The above components can rotate during the conveying of quenching oil, and the oil is evenly sprayed onto the microfiltration membrane through the leakage holes set in the L-shaped tube, reducing oil waste caused by local overload and improving the utilization rate of the microfiltration membrane. The quenching oil splashed onto the inner wall of the filter cylinder during rotation can be scraped off, reducing energy consumption, ensuring the cleanliness of the filter cylinder, reducing wear on the inner wall of the filter cylinder, and improving service life.

[0006] According to the present invention, a quenching oil filtration device for a heat treatment furnace includes a circular rotating ring fixedly connected to the outer surface of the funnel, which is rotatably connected to the inner surface of the filter cylinder. The funnel is double-cone in shape. These components facilitate the stable rotation of the funnel, thereby driving the L-shaped tube to rotate.

[0007] According to the present invention, a quenching oil filtration device for a heat treatment furnace includes a groove on the inner surface of the filter cylinder, and the microfiltration membrane is movably connected to the groove. These components facilitate the stable placement of the microfiltration membrane within the filter cylinder.

[0008] According to the quenching oil filtration device for a heat treatment furnace described in this utility model, an insertion groove is provided on the opening, and an insertion rod is fixedly connected to the outer surface of the mounting plate. These components facilitate the secure insertion of the mounting plate.

[0009] According to the present invention, a quenching oil filtration device for a heat treatment furnace includes an oil outlet pipe on the lower surface of the filter cylinder, and a valve on the oil outlet pipe. These components facilitate the discharge of the filtered quenching oil.

[0010] According to the present invention, a quenching oil filtration device for a heat treatment furnace includes a support column fixedly connected to the outer surface of the filter cylinder, and a fixing block fixedly connected to the lower surface of the support column. These components facilitate the stable support of the entire device.

[0011] According to the quenching oil filtration device for a heat treatment furnace described in this utility model, the outer surface of the scraper is provided with a rubber layer. These components facilitate the scraping process.

[0012] According to the present invention, a quenching oil filtration device for a heat treatment furnace includes a cover plate on the upper surface of the feed pipe, and the feed pipe is rotatably connected to a filter cylinder. These components facilitate covering the feed pipe and preventing dust from entering.

[0013] Beneficial effects

[0014] 1. Compared with the prior art, the quenching oil filtration device for heat treatment furnace can rotate during the transportation of quenching oil by means of the cooperation of the filter cylinder, motor, first gear, second gear, feed pipe, funnel, L-shaped tube and leakage hole. The oil is evenly sprayed on the microfiltration membrane through the leakage hole set in the L-shaped tube, which reduces the oil waste caused by local overload and improves the utilization rate of microfiltration membrane.

[0015] 2. Compared with the prior art, this heat treatment furnace quenching oil filtration device, through the cooperation of filter cylinder, motor, first gear, second gear, feed pipe, funnel, L-shaped pipe, connecting plate and scraper, can scrape off the quenching oil splashed on the inner wall of the filter cylinder during rotation, reduce energy consumption, ensure the cleanliness of the filter cylinder, reduce wear on the inner wall of the filter cylinder, and improve service life. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is an overall structural diagram of the quenching oil filtration device for the heat treatment furnace of this utility model;

[0018] Figure 2 This utility model relates to a quenching oil filtration device for a heat treatment furnace. Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 This is a structural diagram of the mounting plate connection of the heat treatment furnace quenching oil filtration device of this utility model;

[0020] Figure 4 This is a structural diagram of the feed pipe connection of the quenching oil filtration device for the heat treatment furnace of this utility model;

[0021] Figure 5 This is a partial connection structure diagram of the quenching oil filtration device for the heat treatment furnace of this utility model;

[0022] Figure 6 This is a structural diagram of the internal structure of the filter cylinder of the heat treatment furnace quenching oil filtration device of this utility model;

[0023] Figure 7 This is a bottom view of the L-shaped pipe of the heat treatment furnace quenching oil filtration device of this utility model.

[0024] Legend:

[0025] 1. Filter cylinder; 2. Motor; 3. First gear; 4. Second gear; 5. Feed pipe; 6. Funnel; 7. L-shaped tube; 8. Leakage hole; 9. Connecting plate; 10. Scraper; 11. Opening; 12. Mounting plate; 13. Microfiltration membrane; 14. Circular rotating ring; 15. Groove; 16. Insertion groove; 17. Insertion rod; 18. Oil outlet pipe; 19. Support column; 20. Rubber layer; 21. Cover plate. Detailed Implementation

[0026] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0027] refer to Figure 1-7 This utility model provides a heat treatment furnace quenching oil filtration device, comprising: a filter cylinder 1 for placing the device to perform filtration work; an oil outlet pipe 18 is provided on the lower surface of the filter cylinder 1 for discharging the filtered quenching oil; a valve is provided on the oil outlet pipe 18; a support column 19 is fixedly connected to the outer surface of the filter cylinder 1 for supporting the entire device; and a fixing block is fixedly connected to the lower surface of the support column 19.

[0028] A motor 2 is fixedly connected to the upper surface of the filter cylinder 1 to provide power. A first gear 3 is fixedly connected to the output end of the motor 2 to mesh and drive a second gear 4 to rotate. The outer surface of the first gear 3 is meshed with the second gear 4 to drive the feed pipe 5 to rotate. The second gear 4 is fixedly connected to the feed pipe 5. A cover plate 21 is provided on the upper surface of the feed pipe 5 to cover the feed pipe 5 and drive the funnel 6 to rotate, preventing dust from entering. The feed pipe 5 is rotatably connected to the filter cylinder 1. A funnel 6 is fixedly connected to the lower surface of the feed pipe 5 to drive the L-shaped... The tube 7 rotates, and a circular rotating ring 14 is fixedly connected to the outer surface of the funnel 6 to stabilize the funnel 6 during rotation. The circular rotating ring 14 is rotatably connected to the inner surface of the filter cylinder 1. The funnel 6 is double-cone shaped, and an L-shaped tube 7 is fixedly connected to the lower surface of the funnel 6. The lower surface of the L-shaped tube 7 is provided with a drain hole 8 for the quenching oil to fall off. The other end of the L-shaped tube 7 is fixedly connected to a connecting plate 9 for connecting a scraper 10. The outer surface of the connecting plate 9 is fixedly connected to a scraper 10 for scraping the inner wall of the filter cylinder 1. The outer surface of the scraper 10 is provided with a rubber layer 20 for easy scraping.

[0029] The filter cylinder 1 has an opening 11 for placing the mounting plate 12. The mounting plate 12 is movably connected to the opening 11 for fixing the microfiltration membrane 13. The opening 11 has an insertion groove 16 for inserting the insertion rod 7. The outer surface of the mounting plate 12 is fixedly connected to the insertion rod 17 for inserting into the insertion groove 16. The mounting plate 12 has two microfiltration membranes 13 for filtering quenching oil. The inner surface of the filter cylinder 1 has a slot 15 for placing the microfiltration membrane 13. The microfiltration membrane 13 is movably connected to the slot 15. The outer surface of the mounting plate 12 is fixedly connected to the handle.

[0030] Working principle: When using this device, the motor 2 drives the first gear 3 to rotate, the first gear 3 drives the second gear 4 to rotate, the second gear 4 drives the feed pipe 5 to rotate, and the feed pipe 5 drives the funnel 6 and L-shaped tube 7 to rotate. At this time, the quenching oil to be filtered is poured in from the feed pipe 5. The quenching oil enters the L-shaped tube 7 and flows out from the hole 8. During the rotation, it can fall onto the microfiltration membrane 13 in a large area due to the centrifugal force. The scraper 10 connected to the L-shaped tube 7 through the connecting plate 9 scrapes off the quenching oil splashed on the inner wall of the filter cylinder 1. The quenching oil is filtered through two layers of microfiltration membrane 13 and discharged from the oil outlet pipe 18. When the microfiltration membrane 13 needs to be replaced and cleaned, the microfiltration membrane 13 can be taken out by taking out the mounting plate 12 with the handle.

[0031] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A quenching oil filtration device for a heat treatment furnace, characterized in that, include: A filter cylinder (1) is fixedly connected to a motor (2) on its upper surface. A first gear (3) is fixedly connected to the output end of the motor (2). A second gear (4) is meshed with the outer surface of the first gear (3). A feed pipe (5) is fixedly connected to the second gear (4). A funnel (6) is fixedly connected to the lower surface of the feed pipe (5). An L-shaped tube (7) is fixedly connected to the lower surface of the funnel (6). A hole (8) is provided on the lower surface of the L-shaped tube (7). A connecting plate (9) is fixedly connected to the other end of the L-shaped tube (7). A scraper (10) is fixedly connected to the outer surface of the connecting plate (9). The filter cylinder (1) is provided with an opening (11), and the opening (11) is movably connected to an installation plate (12). Two microfiltration membranes (13) are provided on the installation plate (12), and a handle is fixedly connected to the outer surface of the installation plate (12).

2. The quenching oil filtration device for a heat treatment furnace according to claim 1, characterized in that, A circular rotating ring (14) is fixedly connected to the outer surface of the funnel (6), and the circular rotating ring (14) is rotatably connected to the inner surface of the filter cylinder (1). The funnel (6) is double-cone shaped.

3. The quenching oil filtration device for a heat treatment furnace according to claim 1, characterized in that, The inner surface of the filter cylinder (1) is provided with a groove (15), and the microfiltration membrane (13) is movably connected to the groove (15).

4. The quenching oil filtration device for a heat treatment furnace according to claim 1, characterized in that, An insertion slot (16) is provided on the opening (11), and an insertion rod (17) is fixedly connected to the outer surface of the mounting plate (12).

5. The quenching oil filtration device for a heat treatment furnace according to claim 1, characterized in that, The filter cylinder (1) is provided with an oil outlet pipe (18) on its lower surface, and a valve is provided on the oil outlet pipe (18).

6. The quenching oil filtration device for a heat treatment furnace according to claim 1, characterized in that, The outer surface of the filter cylinder (1) is fixedly connected to a support column (19), and the lower surface of the support column (19) is fixedly connected to a fixing block.

7. The quenching oil filtration device for a heat treatment furnace according to claim 1, characterized in that, The outer surface of the scraper (10) is provided with a rubber layer (20).

8. The quenching oil filtration device for a heat treatment furnace according to claim 1, characterized in that, The feed pipe (5) is provided with a cover plate (21) on its upper surface, and the feed pipe (5) is rotatably connected to the filter cylinder (1).