Device for accurately controlling soap mixing temperature
By incorporating an agitation structure and a temperature sensor within the heating cylinder, the problem of uneven temperature during soap production was solved, achieving uniform heating of raw materials, reducing waste, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423068486.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In the soap production process, uneven heating of raw materials can lead to inconsistent color of the finished product, affecting product quality.
The heating cylinder employs an agitation structure, including an agitator, a scraper, and a temperature sensor. The agitator deflects the material on the inner wall, and the scraper scrapes the material. Combined with temperature sensor detection and controller adjustment, this ensures that the material is heated evenly.
This method achieves uniform heating of raw materials, improves soap production efficiency and product color uniformity, and reduces raw material waste.
Smart Images

Figure CN223832232U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soap production technology, and more specifically, to a device for precisely controlling the temperature of soap mixing. Background Technology
[0002] During the soap production process, the raw materials (soap granules) need to be melted by adding water and heating. However, uneven temperature distribution can easily occur in different parts of the heating tank during heating, resulting in different colors of the finished soap and affecting the quality of the product.
[0003] In response, Chinese patent application number CN202222783800.8 discloses a melting and stirring device for raw materials in flavoring production. The device includes a housing, a crushing chamber fixedly installed on the top left side of the housing, a feed pipe connected to the top of the crushing chamber's inner cavity, electric heating plates fixedly installed on both the left and right sides of the crushing chamber's inner cavity, a crushing assembly installed within the crushing chamber, and a filter plate fixedly installed at the bottom of the crushing chamber's inner cavity. This invention, through the use of electric heating plates, a crushing assembly, a filter plate, a discharge pipe, a second motor, a second rotating rod, a first gear, a second gear, a water pump, a three-way valve, a stirring assembly, and a nozzle, solves the problems of existing melting and stirring devices lacking the function of crushing raw materials. This results in larger flavoring particles not melting quickly, increasing melting time, and also fails to uniformly stir the raw materials, leading to uneven flavoring mixing, affecting subsequent processing, and reducing the practicality of the melting and stirring device.
[0004] The device can stir the raw materials inside the chamber by setting up a stirring component. However, after the raw materials are heated and melted, they become very viscous. Some of the raw materials will stick tightly to the inner wall of the chamber and cannot be stirred. This makes the temperature of the raw materials in this part higher, and they are more likely to change color than other raw materials in the chamber, which will affect the user experience of the device.
[0005] Therefore, in order to solve the above-mentioned technical problems, this application proposes a device for precisely controlling the temperature of soap mixing. Utility Model Content
[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a device for precisely controlling the temperature of soap mixing.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A device for precisely controlling the temperature of soap mixing includes: a heating cylinder, a controller mounted on the front of the heating cylinder, and a discharge port mounted on the bottom of the heating cylinder;
[0009] The heating cylinder is equipped with a stirring structure, which includes a fixed frame. The fixed frame is fixedly installed on the top surface of the heating cylinder. A motor is installed on the top surface of the fixed frame. A mounting bracket is movably installed on the bottom surface of the fixed frame via a bearing. A temperature sensor is installed on the side wall of the mounting bracket. A stirring rod is movably installed on the inner side of the mounting bracket via a rotating shaft. A sliding groove is opened at the upper end of the stirring rod. A scraper is fixedly connected to the bottom end of the stirring rod. A cylinder is fixedly installed on the inner side of the mounting bracket. A pusher is fixedly connected to the extended end of the cylinder.
[0010] Preferably, an electric telescopic rod is fixedly installed in the middle of the stirring rod, and a scraper sleeve is fixedly connected to the extended end of the electric telescopic rod.
[0011] Preferably, the output end of the motor is fixedly connected to the mounting bracket.
[0012] Preferably, the bottom surface of the scraper is in contact with the inner wall of the heating cylinder.
[0013] Preferably, the end of the pusher is slidably mounted inside the slide groove.
[0014] Preferably, the scraper sleeve is fitted onto the outer wall of the stirring rod.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. In this utility model, the starting cylinder can drive the pusher to move. The pusher can slide in the slide groove to push the stirring rod to reciprocate inside the motor. During the deflection process, the stirring rod can stir the raw material in the heating cylinder and drive the scraper to swing inside the heating cylinder. The bottom surface of the scraper is in contact with the inner wall of the heating cylinder, which can scrape the raw material adhering to the inner wall of the heating cylinder, so that the raw material can be fully stirred. Starting the motor can drive the mounting frame, stirring rod and scraper to rotate. The swing direction of the scraper can be adjusted to increase the scraping area, which can ensure that the raw material is heated evenly, so that the color of the product is uniform. At the same time, the bottom end of the temperature sensor is located in the raw material, which can be used with the controller to detect the temperature of the raw material, thereby improving the production efficiency of soap.
[0017] 2. In this utility model, by activating the electric telescopic rod, the scraper sleeve can slide on the stirring rod. When the scraper sleeve moves, it can scrape off the raw material adhering to the stirring rod, thereby reducing the residue of raw material in the heating cylinder and allowing all the raw material to be discharged through the discharge port, which can reduce the waste of raw material and further improve the practicality of the device. Attached Figure Description
[0018] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0019] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0020] Figure 2 This is a front sectional view of the structure of the heating cylinder of this utility model;
[0021] Figure 3 This is an exploded view of the stirring structure of this utility model;
[0022] Figure 4 This is a front view cross-sectional schematic diagram of the stirring structure of this utility model.
[0023] 1. Heating cylinder; 11. Controller; 12. Feed port; 2. Agitation structure; 21. Fixing frame; 22. Motor; 23. Mounting frame; 24. Temperature sensor; 25. Agitator rod; 26. Slide groove; 27. Scraper; 28. Cylinder; 29. Push frame; 210. Electric telescopic rod; 211. Scraper sleeve. Detailed Implementation
[0024] Please see Figures 1-4 An embodiment of a device for precisely controlling the temperature of soap mixing provided by this utility model:
[0025] The heating cylinder 1, controller 11, discharge port 12, motor 22, cylinder 28 and electric telescopic rod 210 used in this application are products that can be purchased directly from the market. Their principles and connection methods are existing technologies well known to those skilled in the art, so they will not be described in detail here.
[0026] A device for precisely controlling the temperature of soap mixing includes: a heating cylinder 1, a controller 11 mounted on the front of the heating cylinder 1, and a discharge port 12 mounted on the bottom of the heating cylinder 1;
[0027] A stirring structure 2 is installed on the heating cylinder 1. The stirring structure 2 includes a fixed frame 21, which is fixedly installed on the top surface of the heating cylinder 1. A motor 22 is installed on the top surface of the fixed frame 21. A mounting frame 23 is movably installed on the bottom surface of the fixed frame 21 via a bearing. A temperature sensor 24 is installed on the side wall of the mounting frame 23. A stirring rod 25 is movably installed on the inner side of the mounting frame 23 via a rotating shaft. A groove 26 is opened at the upper end of the stirring rod 25. A scraper 27 is fixedly connected to the bottom end of the stirring rod 25. A cylinder 28 is fixedly installed on the inner side of the mounting frame 23. A pusher 29 is fixedly connected to the extended end of the cylinder 28. Activating the cylinder 28 can drive the pusher 29 to move, and the pusher 29 can slide within the groove 26. The motor 22 moves the stirring rod 25 to reciprocate inside the motor 22. During the reciprocating motion, the stirring rod 25 stirs the raw materials inside the heating cylinder 1 and drives the scraper 27 to swing inside the heating cylinder 1. The bottom surface of the scraper 27 is in contact with the inner wall of the heating cylinder 1, which can scrape the raw materials adhering to the inner wall of the heating cylinder 1, so that the raw materials can be fully stirred. Starting the motor 22 can drive the mounting frame 23, the stirring rod 25 and the scraper 27 to rotate. The swing direction of the scraper 27 can be adjusted to increase the scraping area, which can ensure that the raw materials are heated evenly, so that the color of the product is uniform. At the same time, the bottom end of the temperature sensor 24 is located in the raw materials, which can work with the controller 11 to detect the temperature of the raw materials, thereby improving the production efficiency of soap.
[0028] Furthermore, an electric telescopic rod 210 is fixedly installed in the middle of the stirring rod 25. A scraper sleeve 211 is fixedly connected to the extended end of the electric telescopic rod 210. When the electric telescopic rod 210 is activated, the scraper sleeve 211 can slide on the stirring rod 25. When the scraper sleeve 211 moves, it can scrape off the raw material adhering to the stirring rod 25, thereby reducing the residue of raw material in the heating cylinder 1. This allows the raw material to be discharged through the discharge port 12, reducing the waste of raw material and further improving the practicality of the device.
[0029] Furthermore, the output end of the motor 22 is fixedly connected to the mounting bracket 23. The motor 22 provides power for the rotation of the mounting bracket 23, the stirring rod 25 and the scraper 27 inside the heating cylinder 1, so as to adjust the swing angle of the scraper 27, expand the scraping range of the scraper 27 on the inner wall of the heating cylinder 1, improve the scraping effect, ensure that the raw material is heated evenly, so that the color of the product is uniform.
[0030] Furthermore, the bottom surface of the scraper 27 is in contact with the inner wall of the heating cylinder 1, and the movement of the scraper 27 inside the heating cylinder 1 can scrape off the raw material adhering to the inner wall of the heating cylinder 1.
[0031] Furthermore, the end of the pusher 29 is slidably mounted inside the slide groove 26. When the pusher 29 moves, it can scrape inside the slide groove 26 to push the agitator 25 to rotate inside the mounting frame 23, thereby agitating the material.
[0032] Furthermore, the scraper sleeve 211 is fitted on the outer wall of the stirring rod 25. When the scraper sleeve 211 moves on the stirring rod 25, it can scrape off the raw material adhering to the stirring rod 25 to reduce the residue of raw material in the heating cylinder 1, so that the raw material can be discharged through the discharge port 12, which can reduce the waste of raw material and further improve the practicality of the device.
[0033] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.
Claims
1. A device for precisely controlling the temperature of soap mixing, comprising: Heating cylinder (1), a controller (11) is installed on the front side of the heating cylinder (1), and a feeding port (12) is installed on the bottom side of the heating cylinder (1); Its features are: A stirring structure (2) is installed on the heating cylinder (1). The stirring structure (2) includes a fixed frame (21). The fixed frame (21) is fixedly installed on the top surface of the heating cylinder (1). A motor (22) is installed on the top surface of the fixed frame (21). A mounting frame (23) is movably installed on the bottom surface of the fixed frame (21) through a bearing. A temperature sensor (24) is installed on the side wall of the mounting frame (23). A stirring rod (25) is movably installed on the inner side of the mounting frame (23) through a rotating shaft. A sliding groove (26) is opened at the upper end of the stirring rod (25). A scraper (27) is fixedly connected to the bottom end of the stirring rod (25). A cylinder (28) is fixedly installed on the inner side of the mounting frame (23). A pusher (29) is fixedly connected to the extended end of the cylinder (28).
2. The device for precisely controlling the temperature of soap mixing according to claim 1, characterized in that: An electric telescopic rod (210) is fixedly installed in the middle of the stirring rod (25), and a scraper sleeve (211) is fixedly connected to the extended end of the electric telescopic rod (210).
3. The device for precisely controlling the temperature of soap mixing according to claim 1, characterized in that: The output end of the motor (22) is fixedly connected to the mounting bracket (23).
4. The device for precisely controlling the temperature of soap mixing according to claim 1, characterized in that: The bottom surface of the scraper (27) is in contact with the inner wall of the heating cylinder (1).
5. The device for precisely controlling the temperature of soap mixing according to claim 1, characterized in that: The end of the pusher (29) is slidably mounted inside the slide groove (26).
6. The device for precisely controlling the temperature of soap mixing according to claim 2, characterized in that: The scraper sleeve (211) is fitted onto the outer wall of the stirring rod (25).
Citation Information
Patent Citations
Raw material melting and stirring device for essence production
CN218637243U