Wall breaking equipment capable of removing impurities

Abstract

The utility model relates to the technical field of wall breaking equipment, and discloses a wall breaking device capable of removing impurities, which comprises a fixing frame, a drying and impurity removing mechanism is fixedly arranged at the upper end of one side of the fixing frame, the drying and impurity removing mechanism comprises a fixing box, a fixing box is fixedly arranged at one side of the upper end of the fixing box, and the fixing box is fixedly connected with the fixing frame. A first servo motor is fixedly arranged at the rear end of the fixing box, a threaded rod is fixedly arranged at the output end of the first servo motor, the outer surface of the threaded rod is sleeved with a threaded box in a threaded mode, and a first telescopic rod is fixedly arranged at the lower end of the threaded box through a mounting block. According to the device, the drying and impurity removing mechanism is provided with the stainless steel filter screen with the replaceable mesh number, strong vibration generated by the second servo motor and the vibration rod is combined, impurities can rapidly pass through the filter screen, the impurity removing efficiency is greatly improved, meanwhile, the two spring bodies with different strengths provide stable supporting for the filter screen, and the vibration filtering effect is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of cell wall breaking equipment technology, and in particular to a cell wall breaking equipment capable of removing impurities. Background Technology

[0002] As people's living standards continue to improve, they are paying more and more attention to food nutrition. Bee pollen is pollen clusters brought back by bees when collecting nectar. After being stored and fermented in the hive, it becomes pollen. Bee pollen is not only an excellent natural nutritional food, but also an ideal tonic with certain medicinal effects. The main component of the outer wall of bee pollen is sporogenin, which has strong anti-corrosion and anti-acid and alkali properties, and will prevent the release of nutrients in bee pollen. Compared with ordinary pollen, broken-cell pollen not only facilitates the release of nutrients, but also has the advantages of good taste and easy absorption. Therefore, research on the method of breaking the cell wall of bee pollen is of great significance for the release of its nutrients. The cell wall breaking equipment is required when conducting research on pollen cell wall breaking.

[0003] Current cell wall breaking methods include fermentation cell wall breaking, mechanical cell wall breaking, ultrasonic cell wall breaking, and freezing cell wall breaking. In practice, airflow pulverization in mechanical cell wall breaking can better balance the complexity of the processing technology and the processing cost. Pollen has a high moisture content after harvesting and has a certain degree of viscosity, which makes it easy to stick to the equipment during processing. In addition, pollen contains impurities, which will affect the product quality.

[0004] Therefore, those skilled in the art have provided a cell-wall breaking device capable of removing impurities to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cell wall breaking device capable of removing impurities. The drying and impurity removal mechanism of this device is equipped with a replaceable stainless steel filter screen. Combined with the strong vibration generated by the No. 2 servo motor and the vibrating rod, impurities can be quickly passed through the filter screen, greatly improving the impurity removal efficiency. At the same time, two spring bodies of different strengths provide stable support for the filter screen, ensuring the vibration filtration effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cell wall breaking device capable of removing impurities, comprising a fixed frame, a drying and impurity removal mechanism fixedly installed at the upper end of one side of the fixed frame, the drying and impurity removal mechanism comprising a fixed box, a fixed housing fixedly installed at one side of the upper end of the fixed box, a first servo motor fixedly installed at the rear end of the fixed housing, a threaded rod fixedly installed at the output end of the first servo motor, a threaded housing threadedly fitted on the outer surface of the threaded rod, a first telescopic rod fixedly installed at the lower end of the threaded housing via an mounting block, and a scraper fixedly installed at the lower end of the first telescopic rod;

[0007] A baffle is hinged to the upper middle part of the inner wall on both sides of the fixed box. A second telescopic rod is hinged to the upper front side of the baffle. A heating plate is fixedly installed inside the baffle. A first mounting groove is opened in the lower middle part of the inner wall on both sides of the fixed box. A second mounting groove is opened in the lower end of the inner wall on both sides of the fixed box. A spring body is fixedly installed on the top surface of the two first mounting grooves and the bottom surface of the two second mounting grooves. A filter screen is slidably installed in the middle of the two first mounting grooves and the two second mounting grooves.

[0008] Furthermore, a second servo motor is fixedly installed at the lower center of one side of the fixed box, a vibration rod is fixedly installed at the output end of the second servo motor, and vibration blocks are fixedly installed at the upper and lower ends of the vibration rod.

[0009] Furthermore, a mounting plate is fixedly installed at the lower end of one side of the fixing frame, and multiple spring dampers are fixedly installed at the middle of the lower end of the mounting plate. Support rods are fixedly installed at the front and rear ends of the mounting plate by threads.

[0010] Furthermore, an air feed chamber is fixedly installed on the other side of the upper end of the mounting plate by means of threads, and an air inlet chamber is fixedly installed on the other side of the air feed chamber. An air filter is fixedly installed at the air inlet of the air inlet chamber by means of threads.

[0011] Furthermore, a wall-breaking container is fixedly installed at the middle of the upper end of the mounting plate by means of threads, and a discharge hopper is fixedly installed on one side of the wall-breaking container.

[0012] Furthermore, a fan is fixedly mounted on one side of the upper end of the mounting plate by means of threads.

[0013] Furthermore, a feed inlet is fixedly provided at the middle position of the upper end of the fixed box.

[0014] Furthermore, the front end of the fixed box is hinged with two protective doors.

[0015] This utility model has the following beneficial effects:

[0016] 1. The present invention proposes a cell wall breaking device capable of removing impurities. The drying and impurity removal mechanism of this device is equipped with a replaceable stainless steel filter screen. Combined with the strong vibration generated by the No. 2 servo motor and the vibrating rod, impurities can be quickly passed through the filter screen, greatly improving the impurity removal efficiency. At the same time, two spring bodies of different strengths provide stable support for the filter screen, ensuring the vibration filtration effect.

[0017] 2. The present invention proposes a cell wall breaking device capable of removing impurities. The heating plate in the drying and impurity removal mechanism of this device adopts high-efficiency resistance heating technology, which can quickly convert electrical energy into heat energy to dry pollen. The No. 1 servo motor, together with the threaded rod, threaded box and the No. 1 telescopic rod, drives the scraper to scrape up the material to prevent accumulation and ensure uniform drying. Furthermore, the spring damper and support rod of this device enhance the stability of the equipment and reduce the impact of vibration and noise on the equipment. Attached Figure Description

[0018] Figure 1 This is an axonometric view of the present invention;

[0019] Figure 2 This is a side-view axonometric schematic diagram of the present invention;

[0020] Figure 3 This is a rear-view axle-side schematic diagram of the present invention;

[0021] Figure 4 This is a cross-sectional view of the present invention;

[0022] Figure 5 This is an enlarged structural diagram of part A of this utility model.

[0023] Legend:

[0024] 1. Fixed frame; 2. Mounting plate; 3. Drying and impurity removal mechanism; 4. Air inlet chamber; 5. Feeding hopper; 6. Breaking container; 7. Fan; 8. Discharge hopper; 9. Spring damper; 10. Support rod; 301. Fixed box; 302. Feed inlet; 303. Fixed box; 304. Protective door; 305. Servo motor No. 1; 306. Threaded rod; 307. Threaded box; 308. Telescopic rod No. 1; 309. Scraper; 310. Telescopic rod No. 2; 311. Baffle; 312. Heating plate; 313. Mounting slot No. 1; 314. Mounting slot No. 2; 315. Spring body; 316. Filter screen; 317. Servo motor No. 2; 318. Vibration rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figure 1-3An embodiment of this utility model provides a cell-wall breaking device capable of removing impurities, including a fixed frame 1, an mounting plate 2 fixedly installed at the lower end of one side of the fixed frame 1, a plurality of spring dampers 9 fixedly installed at the middle of the lower end of the mounting plate 2, support rods 10 fixedly installed at the front and rear ends of the mounting plate 2 by threads, an air feed chamber 5 fixedly installed at the other side of the upper end of the mounting plate 2 by threads, an air inlet chamber 4 fixedly installed at the other side of the air feed chamber 5, an air filter fixedly installed at the air inlet of the air inlet chamber 4 by threads, a cell-wall breaking container 6 fixedly installed at the middle of the upper end of the mounting plate 2 by threads, a discharge chamber 8 fixedly installed on one side of the cell-wall breaking container 6, and a blower 7 fixedly installed at one side of the upper end of the mounting plate 2 by threads;

[0027] Specifically, the drying and impurity removal mechanism 3 is connected to the feeding hopper 5. The air inlet hopper 4 is an annular cavity with an air inlet for introducing high-pressure air at its front end. An airflow nozzle is provided on one side of the air inlet hopper 4, and the airflow nozzle is fixedly installed on the other side of the feeding hopper 5 to spray high-speed airflow into the wall-breaking container 6. The wall-breaking container 6 has a grading wheel in its grading chamber. The crushed pollen is absorbed by the grading wheel into the grading chamber for grading. A fan 7 and a discharge hopper 8 are provided on one side of the wall-breaking container 6. The pollen is repeatedly impacted and collided at the intersection of the nozzles in the wall-breaking container 6 to achieve crushing. The crushed pollen is processed by the grading wheel. The coarse pollen above the grading diameter is returned to the crushing chamber for further impact crushing, while the fine pollen below the grading diameter is discharged from the discharge hopper 8 by the fan 7.

[0028] Reference Figure 1-5A drying and impurity removal mechanism 3 is fixedly installed at the upper end of one side of the fixed frame 1. The drying and impurity removal mechanism 3 includes a fixed box 301. A fixed box 303 is fixedly installed at the upper side of the fixed box 301. A first servo motor 305 is fixedly installed at the rear end of the fixed box 303. A threaded rod 306 is fixedly installed at the output end of the first servo motor 305. A threaded box 307 is threadedly fitted on the outer surface of the threaded rod 306. A first telescopic rod 308 is fixedly installed at the lower end of the threaded box 307 through a mounting block. A scraper 309 is fixedly installed at the lower end of the first telescopic rod 308. Baffles 311 are hinged to the upper middle part of the inner walls on both sides of the fixed box 301. A second telescopic rod 310 is hinged to the front side of the upper end of the baffle 311. A heating plate 312 is fixedly installed inside the baffle 311. A first mounting slot 313 is provided at the lower middle part of the inner wall on both sides of the fixed box 301. A second mounting slot 314 is provided at the lower end of the inner wall on both sides of the fixed box 301. A spring body 315 is fixedly installed on the top surface of the two first mounting slots 313 and the bottom surface of the two second mounting slots 314. A filter screen 316 is slidably installed in the middle of the two first mounting slots 313 and the two second mounting slots 314. A second servo motor 317 is fixedly installed at the middle of the lower end of one side of the fixed box 301. A vibration rod 318 is fixedly installed at the output end of the second servo motor 317. Vibration blocks are fixedly installed on both sides of the upper and lower ends of the vibration rod 318. A feed inlet 302 is fixedly installed at the middle of the upper end of the fixed box 301. Two protective doors 304 are hinged at the front end of the fixed box 301.

[0029] Specifically, when the first servo motor 305 starts, it can control the rotation speed and direction of the threaded rod 306. The rotation of the threaded rod 306 drives the threaded box 307 to move smoothly along the axial direction of the threaded rod 306. The first telescopic rod 308 can be adjusted in length according to actual needs to ensure that the scraper 309 can always maintain appropriate contact force with the material in the fixed box 301. The scraper 309 is made of wear-resistant rubber and its shape is adapted to the bottom shape of the fixed box 301, which can effectively scrape up the material at the bottom of the fixed box 301 and prevent material accumulation. The baffle 311 can rotate around the hinge point at a certain angle. The extension and retraction of the second telescopic rod 310 can precisely control the tilt angle of the baffle 311, thereby pouring the pollen into the filter screen 316. The heating plate 312 adopts efficient resistance heating technology, which can quickly convert electrical energy into heat energy to dry the material passing through the baffle 311. The two mounting slots facilitate the fixed installation of the spring body 315. The spring body 315 in the second mounting slot 314 has higher strength and good elasticity, which can provide stable support for the filter screen 316 and work with the second servo motor 317 and the vibration rod 318 to drive the filter screen 316 to vibrate and filter impurities. The mesh size of the filter screen 316 can be changed according to the actual particle size of the impurities to be filtered. Its material is stainless steel, which has the characteristics of corrosion resistance and high strength. When the second servo motor 317 is started, it drives the vibration rod 318 to rotate at high speed, and the vibration block generates strong vibration, which is transmitted to the filter screen 316, so that the impurities on the filter screen 316 can pass through the filter screen 316 quickly, improving the impurity removal efficiency. The protective door 304 is made of transparent high-strength plastic material, which makes it convenient for operators to observe the working conditions inside the fixed box 301 and to open and remove the internal filter screen 316.

[0030] Working principle: When using this device, pollen enters the fixed box 301 through the feed inlet 302. The pollen then enters the baffle 311 inside the fixed box 301. The heating plate 312 on the baffle 311 is then turned on to dry the pollen. During drying, the first servo motor 305 is activated, which controls the rotation speed and direction of the threaded rod 306. The rotation of the threaded rod 306 drives the threaded box 307 to move smoothly along the axial direction of the threaded rod 306. The first telescopic rod 308 can be adjusted in length according to actual needs to ensure that the scraper 309 is always in contact with the inside of the fixed box 301. The material maintains appropriate contact force. The scraper 309 is made of wear-resistant rubber and its shape is adapted to the bottom shape of the fixed box 301. It can effectively scrape up the material at the bottom of the fixed box 301 to prevent material accumulation. After drying, the first telescopic rod 308 is activated to open the baffle 311. Then the pollen will enter the upper part of the filter screen 316. Then the second servo motor 317 is activated to drive the vibrating rod 318 to rotate at high speed. The vibrating block generates strong vibration and transmits the vibration to the filter screen 316, so that the impurities on the filter screen 316 can pass through the filter screen 316 quickly and improve the impurity removal efficiency.

[0031] Secondly, the filtered pollen enters the feed chamber 5. The air inlet chamber 4 is an annular cavity with an air inlet for introducing high-pressure air at its front end. An airflow nozzle is provided on one side of the air inlet chamber 4 and is fixedly installed on the other side of the feed chamber 5. High-speed airflow is sprayed into the cell wall breaking container 6. The cell wall breaking container 6 has a classifying wheel in its classifying chamber. The crushed pollen is absorbed by the classifying wheel into the classifying chamber for classification. A blower 7 and a discharge chamber 8 are provided on one side of the cell wall breaking container 6. The pollen is repeatedly impacted and collided at the intersection of the nozzles in the cell wall breaking container 6 to achieve crushing. The crushed pollen is processed by the classifying wheel. The coarse pollen above the classifying diameter is returned to the crushing chamber for further impact crushing, while the fine pollen below the classifying diameter is discharged from the discharge chamber 8 by the blower 7. This cell wall breaking method is the existing cell wall breaking method.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cell wall breaking device capable of removing impurities, comprising a fixed frame (1), characterized in that: A drying and impurity removal mechanism (3) is fixedly installed at the upper end of one side of the fixed frame (1). The drying and impurity removal mechanism (3) includes a fixed box (301). A fixed box (303) is fixedly installed at the upper side of the fixed box (301). A first servo motor (305) is fixedly installed at the rear end of the fixed box (303). A threaded rod (306) is fixedly installed at the output end of the first servo motor (305). A threaded box (307) is threaded on the outer surface of the threaded rod (306). A first telescopic rod (308) is fixedly installed at the lower end of the threaded box (307) through an installation block. A scraper (309) is fixedly installed at the lower end of the first telescopic rod (308). A baffle (311) is hinged to the upper middle part of the inner wall on both sides of the fixed box (301). A second telescopic rod (310) is hinged to the front upper part of the baffle (311). A heating plate (312) is fixedly installed inside the baffle (311). A first installation groove (313) is opened in the lower middle part of the inner wall on both sides of the fixed box (301). A second installation groove (314) is opened in the lower part of the inner wall on both sides of the fixed box (301). A spring body (315) is fixedly installed on the top surface of the two first installation grooves (313) and the bottom surface of the two second installation grooves (314). A filter screen (316) is slidably installed in the middle of the two first installation grooves (313) and the two second installation grooves (314).

2. The cell-wall breaking device for impurity removal according to claim 1, characterized in that: A second servo motor (317) is fixedly installed at the lower middle position on one side of the fixed box (301). A vibration rod (318) is fixedly installed at the output end of the second servo motor (317). Vibration blocks are fixedly installed on both sides of the upper and lower ends of the vibration rod (318).

3. The cell wall breaking device for impurity removal according to claim 1, characterized in that: A mounting plate (2) is fixedly installed at the lower end of one side of the fixed frame (1). Multiple spring dampers (9) are fixedly installed at the middle of the lower end of the mounting plate (2). Support rods (10) are fixedly installed at the front and rear ends of the mounting plate (2) by threads.

4. A cell-wall breaking device for impurity removal according to claim 3, characterized in that: An air feed chamber (5) is fixedly installed on the other side of the upper end of the mounting plate (2) by a thread. An air inlet chamber (4) is fixedly installed on the other side of the air feed chamber (5). An air filter is fixedly installed at the air inlet of the air inlet chamber (4) by a thread.

5. A cell-wall breaking device for impurity removal according to claim 3, characterized in that: The upper middle part of the mounting plate (2) is fixedly provided with a wall-breaking container (6) by threads, and a discharge hopper (8) is fixedly provided on one side of the wall-breaking container (6).

6. A cell-wall breaking device for impurity removal according to claim 3, characterized in that: A fan (7) is fixedly installed on one side of the upper end of the mounting plate (2) by threads.

7. A cell-wall breaking device for impurity removal according to claim 1, characterized in that: The feed inlet (302) is fixedly provided at the middle of the upper end of the fixed box (301).

8. A cell-wall breaking device for impurity removal according to claim 1, characterized in that: The fixed box (301) is hinged to two protective doors (304) at its front end.

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