Kaolin beater with filter element convenient to replace

By designing a kaolin breaker with diversion pipes, screening mechanism, and movable door, the replacement steps of the screening screen are simplified, the cumbersome installation and dismantling problems in existing equipment are solved, and work efficiency and equipment stability are improved.

CN223832489UActive Publication Date: 2026-01-27SHANXI JINYU KELIN TECH CO LTD
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Patent Information

Application Number
CN202423245628.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-01-27
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The installation and removal of screening screens in existing kaolin processing equipment is cumbersome, time-consuming, and labor-intensive, affecting work efficiency.

Method used

A kaolin breaker was designed, comprising a diversion pipe, a screening mechanism, and a movable door. The diversion pipe and movable door simplify the replacement process of the screening screen, and the maintenance cover plate, support plate, and bearing body improve the stability and maintainability of the device.

Benefits of technology

It enables quick replacement of the screening screen, reduces maintenance time, improves work efficiency, avoids misalignment and wear during use, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kaolin beater convenient to replace a filter element, and relates to the technical field of kaolin processing equipment, the kaolin beater comprises a crushing box, the two sides of the bottom end of the crushing box are fixedly connected with shunting pipelines, and the inner cavity of each shunting pipeline is provided with a screening mechanism; the screening mechanism comprises a vibration motor, a vibration screening box, a filtering plate and a screening net, the inner side of the vibration motor is fixedly installed on the outer side of the flow dividing pipeline, the surface of the vibration screening box is movably connected to an inner cavity of the flow dividing pipeline, and the outer side of the vibration screening box is fixedly installed at the output end of the vibration motor; and the surface of the filter plate is fixedly mounted at the bottom end of the inner cavity of the vibrating screen box. According to the kaolin beater with the filter element convenient to replace, through the arrangement of the flow dividing pipeline, the screening mechanism and the movable door, the problems that according to existing equipment, the assembling and disassembling steps of a screening net are tedious, time and labor are wasted, the replacement time is too long, and the working efficiency is affected are solved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of kaolin processing equipment, and in particular relates to a kaolin dispersing machine with easy filter replacement. Background Technology

[0002] Kaolin is a non-metallic mineral, a type of clay and clay rock mainly composed of kaolinite group clay minerals. Because it is white and fine, it is also known as dolomite. Pure kaolin is white, fine, and loose. In the production process of kaolin, a kaolin breaker is usually used.

[0003] In actual use, the existing equipment has the problem that the installation and disassembly of the screening screen is cumbersome, time-consuming and labor-intensive, resulting in excessive replacement time and affecting work efficiency. Utility Model Content

[0004] The technical problem this invention aims to solve is that the installation and disassembly of the screening screen is cumbersome, time-consuming, and labor-intensive.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a kaolin crusher with easy filter element replacement, including a crushing box, with diversion pipes fixedly connected to both sides of the bottom end of the crushing box, and a screening mechanism provided in the inner cavity of the diversion pipe, the screening mechanism including a vibrating motor, a vibrating screen box, a filter plate and a screening screen, the inner side of the vibrating motor being fixedly installed on the outer side of the diversion pipe, the surface of the vibrating screen box being movably connected to the inner cavity of the diversion pipe, the outer side of the vibrating screen box being fixedly installed on the output end of the vibrating motor, the surface of the filter plate being fixedly installed on the bottom end of the inner cavity of the vibrating screen box, the outer side of the screening screen being fixedly connected to the inner cavity of the filter plate, and the front end of the diversion pipe being movably connected to a movable door through a hinge.

[0006] As a preferred embodiment of this utility model, a feed hopper is fixedly connected to the top of the crushing box, and discharge ports are provided on the outer side of each of the diversion pipes.

[0007] As a preferred embodiment of this invention, a drive motor is fixedly installed at the bottom of the back of the crushing box, and the output end of the drive motor passes through the inner cavity of the crushing box and is fixedly connected to a drive shaft.

[0008] As a preferred embodiment of this invention, a diversion baffle is fixedly sleeved on the surface of the drive shaft, and the surface of the diversion baffle is movably connected to the input end of the diversion pipe.

[0009] As a preferred embodiment of this utility model, a maintenance cover plate is fixedly installed on the back of the crushing box by bolts, a support plate is fixedly connected to the bottom end of the diversion pipe, and a device base is fixedly connected to the bottom end of the support plate.

[0010] In a preferred embodiment of this invention, bearing bodies are fixedly sleeved on the surfaces of both ends of the drive shaft, and the surfaces of the bearing bodies are fixedly sleeved on the inner cavity of the crushing box.

[0011] As a preferred embodiment of this utility model, the inner cavity of the vibrating screen box is provided with an installation groove, and the surface of the filter plate is fixedly connected to an installation block, the surface of the installation block being movably connected to the inner cavity of the installation groove.

[0012] The beneficial effects of this utility model are:

[0013] 1. This kaolin-based threshing machine with easy filter replacement solves the problem of cumbersome and time-consuming installation and removal of the screening screen in existing equipment, which results in excessive replacement time and affects work efficiency, through the setting of diversion pipes, screening mechanism and movable door.

[0014] 2. This kaolin pulverizer with easy-to-replace filter element features an inspection cover for convenient maintenance and replacement of internal components, preventing component damage from affecting operation. The support plate and base provide stability and prevent misalignment during use. The bearing body reduces wear on the drive shaft, preventing breakage. The mounting slot and block facilitate installation and disassembly, and also limit movement during operation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall front side view structure provided in an embodiment of this utility model;

[0016] Figure 2 This is a schematic diagram of the overall rear side view structure provided in an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of a partial cross-sectional view of the front of an embodiment of the present invention;

[0018] Figure 4 This is a bottom view of the vibrating screen box structure provided in this embodiment of the utility model;

[0019] Figure 5 This is provided by the embodiment of the present utility model. Figure 4 Enlarged structural diagram at point A in the middle.

[0020] The markings in the diagram are as follows: 1. Crushing box; 2. Diversion pipe; 3. Screening mechanism; 301. Vibrating motor; 302. Vibrating screen box; 303. Filter plate; 304. Screening mesh; 4. Movable door; 5. Feed hopper; 6. Drive motor; 7. Drive shaft; 8. Diversion baffle; 9. Discharge port; 10. Inspection cover plate; 11. Support plate; 12. Device base; 13. Bearing body; 14. Mounting groove; 15. Mounting block. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0022] like Figures 1 to 5 As shown, this utility model provides a kaolin crusher with easy filter replacement, including a crushing box 1. Both sides of the bottom of the crushing box 1 are fixedly connected to a diversion pipe 2. The inner cavity of the diversion pipe 2 is equipped with a screening mechanism 3, which includes a vibration motor 301, a vibrating screen box 302, a filter plate 303, and a screening mesh 304. The inner side of the vibration motor 301 is fixedly installed on the outer side of the diversion pipe 2. The surface of the vibrating screen box 302 is movably connected to the inner cavity of the diversion pipe 2, and the outer side of the vibrating screen box 302 is fixedly installed on the output end of the vibration motor 301. The surface of the filter plate 303 is fixedly installed on the bottom of the inner cavity of the vibrating screen box 302. The outer side of the screening mesh 304 is fixedly connected to the inner cavity of the filter plate 303. The front end of the diversion pipe 2 is movably connected to a movable door 4 via a hinge.

[0023] refer to Figures 1 to 5 The top of the crushing box 1 is fixedly connected to the feed hopper 5, and the outer side of the diversion pipe 2 is provided with the discharge port 9. The bottom of the back of the crushing box 1 is fixedly installed with the drive motor 6. The output end of the drive motor 6 passes through the inner cavity of the crushing box 1 and is fixedly connected to the drive shaft 7. The surface of the drive shaft 7 is fixedly sleeved with the diversion baffle 8, and the surface of the diversion baffle 8 is movably connected to the input end of the diversion pipe 2.

[0024] The above scheme is adopted: by setting the feed hopper 5, the size of the input port of the crushing box 1 can be increased, which facilitates the feeding of kaolin and avoids the phenomenon of kaolin leakage. By setting the discharge port 9, the screened kaolin can be discharged.

[0025] refer to Figures 1 to 5A maintenance cover plate 10 is fixedly installed on the back of the crushing box 1 by bolts. A support plate 11 is fixedly connected to the bottom end of the diversion pipe 2. A device base 12 is fixedly connected to the bottom end of the support plate 11. Bearing bodies 13 are fixedly sleeved on both ends of the drive shaft 7. The surface of the bearing body 13 is fixedly sleeved in the inner cavity of the crushing box 1. An installation groove 14 is opened in the inner cavity of the vibrating screen box 302. An installation block 15 is fixedly connected to the surface of the filter plate 303. The surface of the installation block 15 is movably connected to the inner cavity of the installation groove 14.

[0026] The above scheme is adopted as follows: the inspection cover 10 facilitates the inspection and replacement of the internal components of the device, avoiding the impact of component damage on the operation of the device; the support plate 11 and the device base 12 provide support and fixation for the device, preventing the device from shifting or shaking during use; the bearing body 13 reduces surface wear of the drive shaft 7, preventing it from breaking during operation; and the mounting groove 14 and mounting block 15 facilitate the installation and removal of 403 and limit its movement during operation.

[0027] Working principle:

[0028] In operation, kaolin raw material is fed into the inner cavity of the crushing box 1 through the feed hopper 5, where it is crushed and broken up. The broken kaolin falls into the inner cavity of the diversion pipe 2 and is guided to the inner cavity of the vibrating screen box 302. The vibrating motor 301 drives the vibrating screen box 302 to vibrate. The vibration of the vibrating screen box 302 causes the screening screen 304 to screen and filter the broken kaolin, separating the sand and gravel from the soil powder in the raw material. When there is a lot of sand and gravel on the surface of the screening screen 304 or when the mesh is blocked, the drive motor 6 drives the drive shaft 7 to rotate. The rotation of the drive shaft 7 causes the diversion baffle 8 to swing, blocking the input end of the diversion pipe 2 on the blocked side, so that all the crushed material is discharged into the inner cavity of the diversion pipe 2 on the other side. Then, the movable door 4 at the front end of the diversion pipe 2 on the blocked side is opened, and the filter plate 303 is pulled out of the inner cavity of the vibrating screen box 302, so as to wash or replace the screening screen 304. Then, the filter plate 303 is inserted into the inner cavity of the vibrating screen box 302. After closing the movable door 4, the diversion baffle 8 swings to the middle, so that the crushed material falls back into the inner cavity of the diversion pipe 2 on this side for screening.

[0029] In summary, this kaolin-based threshing machine with easy filter replacement solves the problem of cumbersome and time-consuming installation and removal of the screening screen in existing equipment, which results in excessive replacement time and affects work efficiency, through the setting of the diversion pipe 2, screening mechanism 3 and movable door 4.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0032] The above description is only a specific embodiment of the present utility model. Various examples and illustrations do not constitute a limitation on the substantive content of the present utility model. Those skilled in the art can make modifications or variations to the specific embodiments described above after reading the description without departing from the essence and scope of the utility model.

Claims

1. A kaolin crusher with easy filter element replacement, comprising a crushing box (1), characterized in that: Both sides of the bottom end of the crushing box (1) are fixedly connected to the diversion pipes (2). The inner cavity of the diversion pipes (2) is provided with a screening mechanism (3). The screening mechanism (3) includes a vibration motor (301), a vibrating screen box (302), a filter plate (303), and a screening screen (304). The inner side of the vibration motor (301) is fixedly installed on the outer side of the diversion pipes (2). The surface of the vibrating screen box (302) is movably connected to the inner cavity of the diversion pipes (2). The outer side of the vibrating screen box (302) is fixedly installed on the output end of the vibration motor (301). The surface of the filter plate (303) is fixedly installed on the bottom end of the inner cavity of the vibrating screen box (302). The outer side of the screening screen (304) is fixedly connected to the inner cavity of the filter plate (303). The front end of the diversion pipes (2) is movably connected to a movable door (4) through a hinge.

2. The kaolin-based pulverizer with easily replaceable filter element according to claim 1, characterized in that: The top of the crushing box (1) is fixedly connected to the feed hopper (5), and the outer side of the diversion pipe (2) is provided with a discharge port (9).

3. A kaolin-based pulverizer with easily replaceable filter cartridges according to claim 1, characterized in that: A drive motor (6) is fixedly installed at the bottom of the back of the crushing box (1), and the output end of the drive motor (6) is fixedly connected to the inner cavity of the crushing box (1) via a drive shaft (7).

4. A kaolin-based pulverizer with easily replaceable filter cartridges according to claim 3, characterized in that: A diversion baffle (8) is fixedly sleeved on the surface of the drive shaft (7), and the surface of the diversion baffle (8) is movably connected to the input end of the diversion pipe (2).

5. A kaolin-based pulverizer with easily replaceable filter cartridges according to claim 1, characterized in that: The back of the crushing box (1) is fixedly installed with a maintenance cover plate (10) by bolts, the bottom end of the diversion pipe (2) is fixedly connected with a support plate (11), and the bottom end of the support plate (11) is fixedly connected with a device base (12).

6. A kaolin-based pulverizer with easily replaceable filter cartridges according to claim 3, characterized in that: The surfaces at both ends of the drive shaft (7) are fixedly fitted with bearing bodies (13), and the surfaces of the bearing bodies (13) are fixedly fitted into the inner cavity of the crushing box (1).

7. A kaolin-based pulverizer with easily replaceable filter cartridges according to claim 1, characterized in that: The inner cavity of the vibrating screen box (302) is provided with an installation groove (14), and the surface of the filter plate (303) is fixedly connected with an installation block (15), and the surface of the installation block (15) is movably connected to the inner cavity of the installation groove (14).