Rapid material returning type flow dividing cover of ultrafine grinder
By designing a screening mechanism, a diversion mechanism, and a conical filter cartridge in the ultrafine pulverizer, and utilizing airflow and coaxial reversing components to achieve rapid material diversion and collection, the problem of low material transportation efficiency in existing technologies is solved, thereby improving pulverization efficiency and work quality.
Patent Information
- Application Number
- CN202520064974.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-13
AI Technical Summary
The existing return-type diversion hood of the ultrafine pulverizer cannot quickly guide the material transportation and re-feed unqualified materials into the pulverizer, resulting in low working efficiency and failure to meet production requirements.
A rapid material return type diversion hood was designed, which includes a screening mechanism, a diversion mechanism, and a conical filter cartridge. The unqualified material is guided back into the crusher through airflow and screening mechanism, and then re-transported through conical filter cartridge and return pipe. The qualified material is collected by collection component, and the rapid diversion and collection of material is achieved by using coaxial reversing component to drive air blowing fan and air suction fan.
It improves crushing efficiency and work quality, shortens crushing time, ensures that all materials are thoroughly crushed, and reduces the time for separate material collection, thereby improving the efficiency and quality of the equipment.
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Figure CN223832496U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrafine pulverizer technology, and in particular to a rapid material return type diversion hood for ultrafine pulverizer. Background Technology
[0002] Ultrafine pulverizers are devices that use air separation, heavy pressure grinding, and shearing to achieve ultrafine pulverization of dry materials. Currently, ultrafine pulverizers need to be used in conjunction with a flow divider. Existing flow dividers are usually composed of two main parts: a frame and a conical shell. The conical shell is equipped with an inspection door, and the frame and the conical shell are connected by several reinforcing ribs. The feed inlet of the frame is equipped with a feed cap.
[0003] Chinese Patent CN222152244U discloses a rapid return type diversion hood for an ultrafine pulverizer. The hood comprises a diversion hood, a frame, a top cover, a grading wheel, a pulverizing disc, and multiple connecting components. Each connecting component includes a guide frame, a guide arc block, a limiting arc block, a movable block, and a retaining spring. The diversion hood has a groove, and the frame has a fixing hole. The movable block is movably connected to the diversion hood and located within the groove. Both ends of the retaining spring are fixedly connected to the movable block and the frame, respectively, and are located within the groove. The limiting arc block is fixedly connected to the movable block and located on the outer wall of the movable block, and the limiting arc block is adapted to the fixing hole. The guide frame is fixedly connected to the frame and located above the frame. The guide arc block is fixedly connected to the guide frame and located within the guide frame, and the guide arc block movably engages with the limiting arc block. This structural design allows for easy assembly and disassembly of the diversion hood from the frame, simplifying operation.
[0004] However, the above-mentioned publicly available solutions have the following shortcomings: the existing ultrafine pulverizer's return-type diversion hood cannot quickly guide the material for transport and re-feed unqualified material into the pulverizer, resulting in low working efficiency of the device and failure to meet production requirements. Utility Model Content
[0005] The purpose of this invention is to address the problem in the prior art that materials cannot be quickly guided back to their origin by proposing a rapid material return diversion hood for an ultrafine pulverizer.
[0006] The technical solution of this utility model: a rapid return type diversion hood for an ultrafine pulverizer, comprising a diversion hood body; and further comprising:
[0007] The screening mechanism is located inside the diversion hood body and is used to guide unqualified crushed materials back into the crusher.
[0008] The diversion mechanism, located at the bottom of the screening mechanism and inside the diversion hood, is used to generate airflow in two directions to transport and collect materials.
[0009] And a conical filter cylinder, which is set inside the screening mechanism. The conical filter cylinder is set in a conical shape with the tip pointing upward. The filter holes on the conical filter cylinder are used to pass through the crushed qualified materials, while the crushed unqualified materials slide down through the conical surface of the filter cylinder into the screening mechanism and flow back to the crusher.
[0010] Preferably, it also includes a collection component, which includes a sealing ring, a pull ring, and a collection box;
[0011] The collection box is slidably positioned at the bottom of the diversion mechanism, the sealing ring is positioned on the side of the collection box, and the pull ring is positioned on the side of the sealing ring away from the collection box.
[0012] Preferably, the screening mechanism includes a connecting pipe, a return pipe, and a filter plate;
[0013] The connecting pipe is located at the top of the diversion mechanism, the filter plate is located on the outside of the connecting pipe, a connecting block is located on the outside of the connecting pipe, and the return pipe is located on the side of the connecting block.
[0014] Preferably, the diversion mechanism includes a coaxial reversing component and a diversion component;
[0015] The diversion component is located inside the diversion hood body and is used to transport the crushed material and absorb the qualified crushed material into the collection component.
[0016] The coaxial reversing component is located inside the diversion component and is used to drive the diversion component to simultaneously perform air intake and exhaust.
[0017] Preferably, the coaxial reversing assembly includes a shunt tube, a mounting bracket, a motor, and a rotating shaft.
[0018] The diverter pipe is located inside the diverter shroud body, the fixing bracket is located on the top of the diverter pipe, the motor is located inside the fixing bracket, the first rotating shaft is located at the output end of the motor, the outer side of the first rotating shaft is equipped with a gear ring, the inner side of the first gear ring is meshed with a spur gear, the side of the first spur gear away from the first gear ring is rotatably equipped with a connecting plate, the end of the first connecting plate away from the first spur gear is equipped with a fixing shaft, the side of the first spur gear is meshed with a second spur gear, the top of the second spur gear is rotatably equipped with a connecting plate, the end of the second connecting plate away from the second spur gear is equipped with a fixing shaft, the side of the second spur gear away from the first spur gear is meshed with a gear ring, the center of the second gear ring is equipped with a rotating shaft, the outer side of the second gear ring is slidably equipped with an arc-shaped slide rail, the side of the arc-shaped slide rail away from the second gear ring is equipped with a fixing rod, and the top of the fixing rod is equipped with a connecting ring.
[0019] Preferably, the diversion assembly includes a blower fan, an intake fan, a connecting frame, and a rotating tube;
[0020] An intake fan is located at the end of the rotating shaft two away from the gear ring two. A connecting frame is located at the end of the rotating shaft one away from the gear ring one. A rotating tube is located at the end of the connecting frame away from the rotating shaft one. An air blowing fan is located on the outside of the rotating tube. A circular slide rail is located on the top of the rotating tube. A connecting rod is located on the outside of the diverter body.
[0021] Compared with the prior art, the present invention has the following beneficial technical effects:
[0022] 1. Through the design of the diversion mechanism and collection components, the motor drives shaft one and shaft two to rotate in opposite directions on the same axis, thereby driving the air blowing fan and the air suction fan to rotate respectively. The air blowing fan blows the material and moves it along the conveyor belt, while the air suction fan absorbs the material that has moved above the connecting pipe and collects it into the collection box. This method can accelerate the movement speed of the material with the assistance of airflow. Unqualified coarse material will be guided back to the crushing area by the diversion hood to continue crushing until the required particle size is reached. This enhances the material circulation and precise guiding effect, greatly improves the crushing efficiency, and shortens the crushing time. The collection components can directly collect qualified material after crushing, reducing the time for separate material collection and further improving the working efficiency of the device.
[0023] 2. Through the screening mechanism, the conical filter cartridge blocks the unqualified materials at the top and lifts them through the return pipe to the crusher. This allows the unqualified materials to be quickly transported back for crushing, thus ensuring that all materials are thoroughly crushed and improving the working quality of the device. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of one embodiment of the present utility model;
[0025] Figure 2 for Figure 1 Internal structure diagram;
[0026] Figure 3 This is a schematic diagram of the screening mechanism;
[0027] Figure 4 This is a schematic diagram of the diversion mechanism;
[0028] Figure 5 This is a schematic diagram of the internal structure of the diversion mechanism;
[0029] Figure 6 for Figure 5 A schematic diagram of the internal structure.
[0030] Reference numerals: 1. Diverter body; 2. Flow guide; 301. Sealing ring; 302. Pull ring; 303. Collection box; 401. Fixing frame; 402. Motor; 403. Connecting ring; 404. Connecting frame; 405. Diverter pipe; 406. Connecting rod; 407. Rotating pipe; 408. Air blower; 409. Circular slide rail; 410. Rotating shaft one; 411. Gear ring one; 41 2. Circular Gear 1; 413. Connecting Plate 1; 414. Fixed Shaft 1; 415. Circular Gear 2; 416. Connecting Plate 2; 417. Fixed Shaft 2; 418. Gear Ring 2; 419. Rotating Shaft 2; 420. Arc-shaped Slide Rail; 421. Fixed Rod; 422. Suction Fan; 501. Connecting Pipe; 502. Return Pipe; 503. Filter Plate; 504. Conical Filter Cartridge; 505. Connecting Block. Detailed Implementation
[0031] Example 1
[0032] like Figures 1-3 As shown, the present invention proposes a rapid return type diversion hood for an ultrafine pulverizer, comprising a diversion hood body 1, a guide hood 2 disposed outside the diversion hood body 1, a diversion mechanism, a screening mechanism, and a conical filter cylinder 504. The guide hood 2 is used to introduce the pulverized material, allowing the pulverized material to enter the diversion hood.
[0033] The screening mechanism is located inside the diversion hood body 1 and is used to guide unqualified crushed materials back into the crusher.
[0034] The diversion mechanism is located at the bottom of the screening mechanism and inside the diversion hood body 1, and is used to generate airflow in two directions to transport and collect materials.
[0035] The conical filter cylinder 504 is located inside the screening mechanism. The conical filter cylinder 504 is cone-shaped with the tip pointing upwards. The filter holes on the conical filter cylinder 504 are used to pass through the crushed qualified materials. The crushed unqualified materials slide down through the conical surface of the filter cylinder into the screening mechanism and flow back to the crusher.
[0036] The collection assembly includes a sealing ring 301, a pull ring 302, and a collection box 303. The collection box 303 is slidably disposed at the bottom of the diversion mechanism, the sealing ring 301 is disposed on the side of the collection box 303, and the pull ring 302 is disposed on the side of the sealing ring 301 away from the collection box 303. Qualified materials that have been screened by the screening mechanism will fall into the collection box 303. After collection is completed in the collection box 303, the qualified materials can be removed by pulling the pull ring 302. The sealing ring 301 can seal the bottom of the diversion pipe 405 to prevent materials from splashing out during collection.
[0037] The screening mechanism includes a connecting pipe 501, a return pipe 502, and a filter plate 503. The connecting pipe 501 is located at the top of the diversion mechanism, and the filter plate 503 is located on the outside of the connecting pipe 501. The filter holes on the filter plate 503 allow airflow to pass through, preventing all crushed material from passing through and thus avoiding damage caused by the material falling onto the device. A connecting block 505 is located on the outside of the connecting pipe 501, and the return pipe 502 is located on the side of the connecting block 505. Four connecting blocks 505 are arranged in a ring around the connecting pipe 501. The end of the return pipe 502 away from the connecting pipe 501 is connected to the crusher. The material is transported into the connecting pipe 501 through the diversion mechanism. The conical filter cylinder 504 blocks the unqualified crushed material on the outside of the conical filter cylinder 504. The material flows along the conical filter cylinder 504 into the return pipe 502 and is then transported back into the crusher through the return pipe 502.
[0038] Example 2
[0039] like Figures 4-6 As shown, this utility model proposes a rapid return type diversion hood for an ultrafine pulverizer. Compared with Embodiment 1, this embodiment details the structure of the diversion mechanism.
[0040] The diversion mechanism includes a coaxial reversing component and a diversion component. The diversion component is located inside the diversion hood body 1 and is used to transport the crushed material and absorb the qualified crushed material into the collection component. The coaxial reversing component is located inside the diversion component and is used to drive the diversion component to simultaneously perform air intake and exhaust. The coaxial reversing component includes a diversion pipe 405, a fixing frame 401, a motor 402, and a rotating shaft 410. The diversion pipe 405 is located inside the diversion hood body 1, the fixing frame 401 is located at the top of the diversion pipe 405, the motor 402 is located inside the fixing frame 401, and the rotating shaft 410 is located at the output end of the motor 402. A gear ring 411 is located on the outer side of the rotating shaft 410, and a spur gear 412 meshes with the inner side of the gear ring 411. A connecting plate 413 is rotatably mounted on the side of the spur gear 412 away from the gear ring 411, and a connecting plate 413 is mounted on the end of the connecting plate 413 away from the spur gear 412. There is a fixed shaft 414. A second spur gear 415 meshes with the side of a first spur gear 412. A second connecting plate 416 is rotatably mounted on the top of the second spur gear 415. A fixed shaft 417 is mounted on the end of the second connecting plate 416 away from the second spur gear 415. A second gear ring 418 meshes with the side of the second spur gear 415 away from the first spur gear 412. A second rotating shaft 419 is mounted at the center of the second gear ring 418. An arc-shaped slide rail 420 is slidably mounted on the outer side of the second gear ring 418. A fixed rod 421 is mounted on the side of the arc-shaped slide rail 420 away from the second gear ring 418. A connecting ring 403 is mounted on the top of the fixed rod 421. The diversion assembly includes an air blower 408, an air intake fan 422, a connecting frame 404, and a rotating tube 407. The air intake fan 422 is located at the end of the rotating shaft 419 away from the gear ring 418. The connecting frame 404 is located at the end of the rotating shaft 410 away from the gear ring 411. The rotating tube 407 is located at the end of the connecting frame 404 away from the rotating shaft 410. The air blower 408 is located on the outside of the rotating tube 407. The circular slide rail 409 is located on the top of the rotating tube 407. A connecting rod 406 is located on the outside of the diversion hood body 1.
[0041] In summary, when using this utility model, the return pipe 502 is connected to the feed inlet of the ultrafine pulverizer. After the ultrafine pulverizer pulverizes the material, it is transported through the guide hood 2 to the inside of the diversion hood. The motor 402 is started, which drives the rotating shaft 410 to rotate. The rotating shaft 410 drives the gear ring 411 to rotate. The gear ring 411 drives the spur gear 412 to rotate on the connecting plate 413. The spur gear 412 drives the spur gear 415 to rotate on the connecting plate 416. The spur gear 415 drives the gear ring 418 to rotate in the opposite direction around the rotating shaft 410 on the arc-shaped slide rail 420. This causes the rotating shaft 410 and the rotating shaft 419 to rotate coaxially and in opposite directions. The rotating shaft 419 drives the suction fan 422 to rotate, thereby drawing the material transported into the connecting pipe 501 downwards. Under suction, the material adheres to the conical filter cartridge 504. Qualified material passes through the conical filter cartridge 504 and enters the diversion pipe 405. Unqualified material is blocked on the outside of the conical filter cartridge 504 and flows along the conical filter cartridge 504 into the return pipe 502, and then is transported back into the crusher through the return pipe 502. The rotating shaft 410 drives the rotating tube 407 to rotate on the circular slide rail 409 through the connecting frame 404. The rotating tube 407 drives the air blower 408 to rotate, and the air blower 408 generates an upward airflow, which blows the material transported to the diversion hood upward and guides it to the top of the connecting pipe 501. Qualified material falls into the collection box 303. After collection in the collection box 303, the qualified material can be removed by pulling the ring 302, thus completing the diversion and screening process.
[0042] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A rapid return type flow divider for an ultrafine pulverizer, comprising a flow divider body (1); characterized in that, Also includes: The screening mechanism is located inside the body of the diversion hood (1) and is used to guide the unqualified crushed material back into the crusher. The diversion mechanism is located at the bottom of the screening mechanism and inside the diversion hood body (1). It is used to generate airflow in two directions to transport and collect materials. And a conical filter cylinder (504), which is located inside the screening mechanism. The conical filter cylinder (504) is set in a conical shape with the tip pointing upward. The filter holes on the conical filter cylinder (504) are used to pass through the crushed qualified materials. The crushed unqualified materials slide down through the conical surface of the filter cylinder into the screening mechanism and flow back to the crusher.
2. The rapid return-type diversion hood for the ultrafine pulverizer according to claim 1, characterized in that, It also includes a collection component, which includes a sealing ring (301), a pull ring (302), and a collection box (303); The collection box (303) is slidably disposed at the bottom of the diversion mechanism, the sealing ring (301) is disposed on the side of the collection box (303), and the pull ring (302) is disposed on the side of the sealing ring (301) away from the collection box (303).
3. The rapid return-type diversion hood for the ultrafine pulverizer according to claim 1, characterized in that, The screening mechanism includes a connecting pipe (501), a return pipe (502), and a filter plate (503); The connecting pipe (501) is located at the top of the diversion mechanism, the filter plate (503) is located on the outside of the connecting pipe (501), the connecting block (505) is located on the outside of the connecting pipe (501), and the return pipe (502) is located on the side of the connecting block (505).
4. The rapid return-type diversion hood for the ultrafine pulverizer according to claim 2, characterized in that, The diversion mechanism includes a coaxial reversing component and a diversion component; The diversion component is located inside the diversion hood body (1) and is used to drive the crushed material to be transported and to absorb the crushed qualified material into the collection component. The coaxial reversing component is located inside the diversion component and is used to drive the diversion component to simultaneously perform air intake and exhaust.
5. The rapid return-type diversion hood for the ultrafine pulverizer according to claim 4, characterized in that, The coaxial reversing assembly includes a shunt tube (405), a mounting bracket (401), a motor (402), and a rotating shaft (410); A diverter pipe (405) is located inside the diverter body (1). A fixing bracket (401) is located on the top of the diverter pipe (405). A motor (402) is located inside the fixing bracket (401). A rotating shaft (410) is located at the output end of the motor (402). A gear ring (411) is located on the outer side of the rotating shaft (410). A spur gear (412) meshes with the inner side of the gear ring (411). A connecting plate (413) is rotatably mounted on the side of the spur gear (412) away from the gear ring (411). A fixing shaft (414) is located at the end of the connecting plate (413) away from the spur gear (412). A second spur gear (415) is engaged on the side. A second connecting plate (416) is rotatably mounted on the top of the second spur gear (415). A second fixed shaft (417) is mounted on the end of the second connecting plate (416) away from the second spur gear (415). A second gear ring (418) is engaged on the side of the second spur gear (415) away from the first spur gear (412). A second rotating shaft (419) is mounted at the center of the second gear ring (418). An arc-shaped slide rail (420) is slidably mounted on the outer side of the second gear ring (418). A fixed rod (421) is mounted on the side of the arc-shaped slide rail (420) away from the second gear ring (418). A connecting ring (403) is mounted on the top of the fixed rod (421).
6. The rapid return-type diversion hood for the ultrafine pulverizer according to claim 5, characterized in that, The diversion assembly includes a blower fan (408), a suction fan (422), a connecting bracket (404), and a rotating tube (407); An intake fan (422) is located at the end of the second rotating shaft (419) away from the second gear ring (418). A connecting frame (404) is located at the end of the first rotating shaft (410) away from the first gear ring (411). A rotating tube (407) is located at the end of the connecting frame (404) away from the first rotating shaft (410). An air blower (408) is located on the outside of the rotating tube (407). A circular slide rail (409) is located on the top of the rotating tube (407). A connecting rod (406) is located on the outside of the diverter body (1).
Citation Information
Patent Citations
Rapid material returning type flow dividing cover of ultrafine grinder
CN222152244U