Coating device for diffusion plate
By introducing ultraviolet curing lamps and an electric push rod system into the coating device, the problem of the coating device being unable to dry and cure was solved, realizing the drying, curing, and area adjustment of the antistatic liquid, thus improving the functionality of the device.
Patent Information
- Application Number
- CN202423275962.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing coating equipment cannot dry and cure the antistatic liquid after spraying, and its function is limited.
A coating device incorporating a UV curing lamp was designed. The UV curing lamp dries and cures the antistatic liquid sprayed on the diffuser plate. An electric push rod and gear system tilt the UV curing lamp to increase the irradiation area.
It achieves the drying and curing function of antistatic liquid, improves the overall functionality of the device, and can adjust the irradiation area according to the amount of spraying to ensure the thorough drying of antistatic liquid.
Smart Images

Figure CN223832643U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diffusion plate production technology, specifically to a coating device for diffusion plates. Background Technology
[0002] To prevent the diffuser plate from becoming statically charged during use, an antistatic liquid is sprayed onto its surface during production. The antistatic liquid then solidifies and condenses into a protective film on the diffuser plate, thus giving it antistatic properties. A coating device is required when spraying the antistatic liquid onto the diffuser plate.
[0003] The existing coating equipment has been found to have limited functionality, only capable of spraying antistatic liquid onto the diffusion plate, and lacking the function of drying and curing the antistatic liquid after coating. Therefore, improvements are needed.
[0004] Therefore, it is necessary to invent a coating device for a diffusion plate. Summary of the Invention
[0005] Therefore, this utility model provides a coating device for a diffusion plate to solve the problems in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a coating device for a diffusion plate, comprising:
[0007] A base, on which a U-shaped frame one and a U-shaped frame two are fixedly connected. A baffle one is fixedly connected to both sides of the U-shaped frame one, and a baffle two is fixedly connected to both sides of the U-shaped frame two.
[0008] Two electric slide rails are provided, both of which are fixedly connected to the top of the base. Both electric slide rails pass through U-shaped frame one and U-shaped frame two. Each of the two electric slide rails is provided with a slider. The top of each slider is fixedly connected to a placement plate, and the placement plate is provided with a placement groove.
[0009] A rotating shaft is embedded in a U-shaped frame. An ultraviolet curing lamp is provided at the bottom of the rotating shaft. Three connecting rods are fixedly connected between the ultraviolet curing lamp and the rotating shaft.
[0010] A guide rod is fixedly connected to the front side of the second U-shaped frame. A movable block is slidably provided on the guide rod. A toothed plate is fixedly connected to the top of the movable block. A gear is provided on the top of the toothed plate and meshes with it. The gear is fixedly sleeved on the outside of the front end of the first rotating shaft.
[0011] An electric push rod is fixedly connected to the front side of the U-shaped frame, and the end of the electric push rod is fixedly connected to one side of the moving block.
[0012] Coating assembly, used for coating the diffuser plate.
[0013] Preferably, the guide rod has a T-shaped cross-section.
[0014] Preferably, the coating assembly includes a motor, which is fixedly connected to the rear side of a U-shaped frame. The output shaft of the motor is fixedly connected to a reciprocating screw, which passes through the U-shaped frame. A sliding seat is sleeved on the outside of the reciprocating screw, and the sliding seat is connected to the reciprocating screw through a ball screw pair.
[0015] Preferably, a coating head is fixedly connected to one side of the sliding seat, a storage tank is fixedly connected to one side of one of the baffles, a pump body is fixedly connected to the top of the U-shaped frame, a hose is fixedly connected to the outlet of the pump body, the end of the hose is fixedly connected to the coating head, and a pipe is fixedly connected to the inlet of the pump body, the end of the pipe extending into the storage tank.
[0016] Preferably, the flexible hose passes through the top of the U-shaped frame and is fixedly connected thereto, and the pipe passes through the top of the storage box and is fixedly connected thereto.
[0017] Preferably, a limiting rod is fixedly connected to one of the U-shaped frames, and the limiting rod passes through the sliding seat and slides in contact with it.
[0018] Preferably, a feeding pipe is fixedly embedded in the top of the storage box.
[0019] Preferably, the first rotating shaft is connected to the second U-shaped frame damping bearing.
[0020] Preferably, the reciprocating lead screw and the U-shaped frame are connected by bearings.
[0021] The beneficial effects of this utility model are:
[0022] By designing an ultraviolet curing lamp, after the antistatic liquid is sprayed onto the diffuser plate, the ultraviolet curing lamp can directly dry and cure the antistatic liquid on the surface of the diffuser plate. In this way, the device has the function of drying and curing antistatic liquid, making it more comprehensive and suitable for widespread use.
[0023] By designing components such as electric push rods, moving blocks, toothed plates, and gears, the rotating shaft can be made to rotate during use, thereby driving the ultraviolet curing lamp to rotate and tilting it. This way, the ultraviolet light does not shine vertically on the diffuser plate but at an angle, increasing the irradiation area. During use, the irradiation area can be appropriately increased according to the amount of antistatic liquid sprayed, thus ensuring that the antistatic liquid is thoroughly dried and cured. Attached Figure Description
[0024] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0025] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0026] Figure 1 A schematic diagram of the overall structure of this utility model;
[0027] Figure 2 The main sectional view provided for this utility model;
[0028] Figure 3 Provided by this utility model Figure 2 Enlarged view of point A in the image;
[0029] Figure 4 The front view provided for this utility model;
[0030] Figure 5 Top view perspective view provided for this utility model;
[0031] Figure 6 Provided by this utility model Figure 5 Enlarged view of point B in the image;
[0032] Figure 7 The rear-view perspective view provided for this utility model;
[0033] Figure 8 A perspective view of the components such as the guide rod, moving block, toothed plate, gear, and electric push rod provided for this utility model;
[0034] In the diagram: 1. Base; 2. U-shaped frame one; 3. U-shaped frame two; 4. Baffle one; 5. Baffle two; 6. Electric slide rail; 7. Slider; 8. Placement plate; 9. Rotating shaft one; 10. UV curing lamp; 11. Connecting rod; 12. Guide rod; 13. Moving block; 14. Tooth plate; 15. Gear; 16. Electric push rod; 17. Motor; 18. Reciprocating screw; 19. Sliding seat; 20. Coating head; 21. Storage tank; 22. Pump body; 23. Hoses; 24. Pipes; 25. Limiting rod; 26. Feeding pipe. Detailed Implementation
[0035] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0036] See attached document Figure 1 -Appendix Figure 8 The present invention provides a coating device for a diffusion plate, comprising:
[0037] Base 1, U-shaped frame 1 2 and U-shaped frame 2 3 are fixedly connected to base 1, baffle 1 4 is fixedly connected to both sides of U-shaped frame 1 2, and baffle 2 5 is fixedly connected to both sides of U-shaped frame 2 3.
[0038] Two electric slide rails 6 are provided. Both electric slide rails 6 are fixedly connected to the top of the base 1. Both electric slide rails 6 pass through the U-shaped frame 1 2 and the U-shaped frame 2 3. Both electric slide rails 6 are provided with sliders 7. The top of the two sliders 7 is fixedly connected with a placement plate 8. The placement plate 8 is provided with a placement groove.
[0039] A rotating shaft 9 is embedded in a U-shaped frame 3. A UV curing lamp 10 is provided at the bottom of the rotating shaft 9. Three connecting rods 11 are fixedly connected between the UV curing lamp 10 and the rotating shaft 9.
[0040] Guide rod 12 is fixedly connected to the front side of U-shaped frame 2 3. A moving block 13 is slidably provided on guide rod 12. A toothed plate 14 is fixedly connected to the top of moving block 13. A gear 15 is provided on the top of toothed plate 14 and meshes with it. The gear 15 is fixedly sleeved on the outside of the front end of rotating shaft 1 9.
[0041] The electric push rod 16 is fixedly connected to the front side of the U-shaped frame 2 3, and the end of the electric push rod 16 is fixedly connected to one side of the moving block 13.
[0042] Coating assembly, used for coating the diffusion plate;
[0043] The guide rod 12 has a T-shaped cross-section;
[0044] In this embodiment, an ultraviolet curing lamp 10 is designed so that after the antistatic liquid is sprayed onto the diffuser plate, the ultraviolet curing lamp 10 can directly dry and cure the antistatic liquid on the surface of the diffuser plate. In this way, the device has the function of drying and curing the antistatic liquid.
[0045] To achieve the purpose of spray coating, this device adopts the following technical solution: The coating assembly includes a motor 17, which is fixedly connected to the rear side of the U-shaped frame 2. The output shaft of the motor 17 is fixedly connected to a reciprocating screw 18, which passes through the U-shaped frame 2. A sliding seat 19 is sleeved on the outside of the reciprocating screw 18. The sliding seat 19 and the reciprocating screw 18 are connected through a ball screw pair. A coating head 20 is fixedly connected to one side of the sliding seat 19. A storage tank 21 is fixedly connected to one side of a baffle 4. A pump body 22 is fixedly connected to the top of the U-shaped frame 2. A hose 23 is fixedly connected to the outlet of the pump body 22. The end of the hose 23 is fixedly connected to the coating head 20. The inlet of the pump body 22 is fixedly connected to a pipe 24, the end of which extends into the storage tank 21. A hose 23 passes through the top of the U-shaped frame 2 and is fixedly connected thereto. The pipe 24 passes through the top of the storage tank 21 and is fixedly connected thereto. When the pump body 22 is working, the antistatic liquid can enter the coating head 20 and be sprayed onto the diffuser plate under the action of the pipe 24 and hose 23. At this time, the motor 17 can also be controlled to work. The motor 17 drives the reciprocating screw 18 to rotate. The rotation of the reciprocating screw 18 drives the sliding seat 19 to move back and forth continuously, thereby moving the coating head 20 back and forth. In addition, the diffuser plate moves to the right, so that the antistatic liquid can be sprayed evenly onto the diffuser plate.
[0046] In order to achieve the purpose of stable movement of the sliding seat 19, the following technical solution is adopted in this device: a limiting rod 25 is fixedly connected in the U-shaped frame 2, the limiting rod 25 passes through the sliding seat 19 and slides in contact with it, and the limiting rod 25 can ensure the stable movement of the sliding seat 19.
[0047] In order to achieve the purpose of adding liquid, the device adopts the following technical solution: a feeding pipe 26 is fixedly embedded on the top of the storage tank 21, and the feeding pipe 26 can add antistatic liquid into the storage tank 21;
[0048] In order to prevent the tilt angle of the UV curing lamp 10 from changing arbitrarily, the device adopts the following technical solution: the rotating shaft 9 is connected to the U-shaped frame 3 with a damping bearing. The damping bearing connection can prevent the rotating shaft 9 from rotating arbitrarily, thereby preventing the tilt angle of the UV curing lamp 10 from changing arbitrarily.
[0049] In order to reduce wear, the device adopts the following technical solution: the reciprocating screw 18 and the U-shaped frame 2 are connected by bearings, which can reduce wear.
[0050] The usage process of this utility model is as follows: When it is necessary to spray antistatic liquid onto the diffuser plate, the antistatic liquid is added to the storage tank 21 through the feeding pipe 26. Then, the diffuser plate is placed in the placement slot. Next, the two electric slide rails 6 are controlled to work, so that the two sliders 7 and the placement plate 8 can move to the right. This allows the diffuser plate to pass through the U-shaped frame 2. At the same time, the pump body 22 is controlled to work. Then, under the action of the pipe 24 and the hose 23, the antistatic liquid can enter the coating head 20 and be sprayed onto the diffuser plate. At this time, the motor 17 can also be controlled to work. The motor 17 drives the reciprocating screw 18 to rotate. The rotation of the reciprocating screw 18 drives the sliding seat 19 to move back and forth continuously, thereby moving the coating head 20 back and forth. In addition, the diffuser plate moves to the right, so that the antistatic liquid can be sprayed evenly onto the diffuser plate, thus completing the spraying work.
[0051] After the spraying is completed, the electric slide rail 6 continues to work, allowing the diffuser plate to continue moving to the right and pass through the U-shaped frame 3. At this time, the ultraviolet curing lamp 10 is controlled to work, so that the ultraviolet light can irradiate the diffuser plate. In addition, the diffuser plate moves to the right, so that the antistatic liquid can be dried and cured evenly. During drying and curing, the electric slide rail 6 can be controlled to slow down the movement speed of the diffuser plate, thereby ensuring the curing effect. In addition, the electric push rod 16 can be controlled to move the moving block 13 and the toothed plate 14 to the left. The movement of the toothed plate 14 will cause the gear 15 to rotate. The rotation of the gear 15 will drive the rotating shaft 9 to rotate, which will cause the ultraviolet curing lamp 10 to rotate, thus making the ultraviolet curing lamp 10 tilted. In this way, the ultraviolet light will not irradiate the diffuser plate vertically but at an angle, thus increasing the irradiated area. In use, the irradiated area can be appropriately increased according to the amount of antistatic liquid sprayed. At the same moving speed, the irradiation time of the next area will be longer, thereby ensuring that the antistatic liquid is thoroughly dried and cured.
[0052] Once curing is complete, the electric slide rail 6 will transport the diffusion plate to the right side of the device. Then, the diffusion plate can be removed manually. Then, control the electric slide rail 6 to move the slider 7 and the placement plate 8 to the left to reset. Then, continue the coating process using the same principle.
[0053] It is worth noting that there is a notch on the left side of the placement slot, which makes it easy to remove the diffuser plate.
[0054] The above are merely preferred embodiments of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A coating apparatus for a diffusion plate, characterized in that, include: The base (1) is fixedly connected to a U-shaped frame one (2) and a U-shaped frame two (3). Both sides of the U-shaped frame one (2) are fixedly connected to a baffle one (4), and both sides of the U-shaped frame two (3) are fixedly connected to a baffle two (5). Two electric slide rails (6) are provided. Both electric slide rails (6) are fixedly connected to the top of the base (1). Both electric slide rails (6) pass through the first U-shaped frame (2) and the second U-shaped frame (3). Both electric slide rails (6) are provided with sliders (7). The top of the two sliders (7) is fixedly connected with a placement plate (8). The placement plate (8) is provided with a placement groove. A rotating shaft (9) is embedded in a U-shaped frame (3). A UV curing lamp (10) is provided at the bottom of the rotating shaft (9). Three connecting rods (11) are fixedly connected between the UV curing lamp (10) and the rotating shaft (9). A guide rod (12) is fixedly connected to the front side of the U-shaped frame (3). A moving block (13) is slidably provided on the guide rod (12). A toothed plate (14) is fixedly connected to the top of the moving block (13). A gear (15) is provided on the top of the toothed plate (14) and meshes with it. The gear (15) is fixedly sleeved on the outside of the front end of the rotating shaft (9). An electric push rod (16) is fixedly connected to the front side of the U-shaped frame (3), and the end of the electric push rod (16) is fixedly connected to one side of the moving block (13); Coating assembly, used for coating the diffuser plate.
2. The coating apparatus for a diffusion plate according to claim 1, characterized in that: The guide rod (12) has a T-shaped cross section.
3. The coating apparatus for a diffusion plate according to claim 1, characterized in that: The coating assembly includes a motor (17), which is fixedly connected to the rear side of the U-shaped frame (2). The output shaft of the motor (17) is fixedly connected to a reciprocating screw (18), which passes through the U-shaped frame (2). A sliding seat (19) is sleeved on the outside of the reciprocating screw (18), and the sliding seat (19) is connected to the reciprocating screw (18) through a ball screw pair.
4. The coating apparatus for a diffusion plate according to claim 3, characterized in that: A coating head (20) is fixedly connected to one side of the sliding seat (19), and a storage tank (21) is fixedly connected to one side of one of the baffles (4). A pump body (22) is fixedly connected to the top of the U-shaped frame (2). A hose (23) is fixedly connected to the outlet of the pump body (22). The end of the hose (23) is fixedly connected to the coating head (20). A pipe (24) is fixedly connected to the inlet of the pump body (22). The end of the pipe (24) extends into the storage tank (21).
5. The coating apparatus for a diffusion plate according to claim 4, characterized in that: The flexible hose (23) passes through the top of the U-shaped frame (2) and is fixedly connected thereto, and the pipe (24) passes through the top of the storage box (21) and is fixedly connected thereto.
6. The coating apparatus for a diffusion plate according to claim 5, characterized in that: A limiting rod (25) is fixedly connected in the U-shaped frame (2), and the limiting rod (25) passes through the sliding seat (19) and slides in contact with it.
7. The coating apparatus for a diffusion plate according to claim 6, characterized in that: The top of the storage box (21) is fixedly embedded with a feeding pipe (26).
8. The coating apparatus for a diffusion plate according to claim 1, characterized in that: The rotating shaft one (9) is connected to the damping bearing of the U-shaped frame two (3).
9. The coating apparatus for a diffusion plate according to claim 3, characterized in that: The reciprocating lead screw (18) and the U-shaped frame (2) are connected by bearings.