Constant-temperature and constant-humidity structure of rubber rolling machine
By introducing a rotary joint and heat dissipation fins into the roller coating machine, the problem of frequent gelation under high temperature and high humidity conditions was solved, achieving uniform cooling and constant temperature and humidity of the fabric, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423136038.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing roller coating machines are prone to gelation in high temperature and high humidity environments, leading to frequent shutdowns and affecting production efficiency and product quality.
A constant temperature and humidity structure for a roller glue machine was designed. Low-temperature gas is introduced into the feed roller and glue roller through a rotary joint. Heat dissipation fins and curved cooling pipes are installed inside the glue roller. Combined with a cold air injection device, the fabric is cooled from the inside and outside.
It effectively prevents gelation, improves production efficiency and product quality, and achieves uniform cooling and constant temperature and humidity for the fabric.
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Figure CN223832662U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber roller machine technology, and in particular to a constant temperature and humidity structure for a rubber roller machine. Background Technology
[0002] Roller gluing machines are mechanical devices used to apply liquid glue to the surface of textiles, cardboard boxes, or leather. However, when roller gluing machines are used in hot summer environments, the humidity in the factory is high, causing frequent gelation in the wet roller gluing process. Frequent shutdowns caused by gelation have a significant impact on normal production. Moreover, the glue will accelerate its reaction and curing in high temperature and high humidity environments, affecting production efficiency and product quality.
[0003] A search revealed a Chinese patent publication number CN218835043U, which discloses a constant temperature and humidity mechanism for a roller glue machine. The mechanism includes a base, a cover, and a roller glue machine body. The cover is installed on the top of the base, and the roller glue machine body is also installed on the top of the base, with the roller glue machine body located inside the cover. The mechanism also includes an adjustment device, a support frame, a circulation device, a conveyor belt, two sets of support boxes, a drive device, multiple sets of cylinders, and tracks. The cover is equipped with an adjustment device.
[0004] To address the problem in the aforementioned technologies where the exhaust pipe and air inlet pipe are located on opposite sides of the cover, resulting in different low-temperature gases acting directly on the material and failing to effectively cool it, a constant temperature and humidity structure for the roller bonding machine is proposed. Utility Model Content
[0005] In view of this, the present invention aims to provide a constant temperature and humidity structure for a roller glue machine to solve or alleviate the technical problems existing in the prior art, or at least provide a beneficial alternative.
[0006] The technical solution of this utility model embodiment is implemented as follows: it includes a box body, a cooling component is fixedly connected to the top of the box body, and a cold air jet component is fixedly connected to one end of the cooling component.
[0007] The other end of the cooling component is connected to the fabric guiding unit and the adhesive coating unit through the first pipe group and the second pipe group;
[0008] The first pipe group includes multiple first air outlet pipes, each of which is fixedly connected to the fabric guiding unit via a rotary joint; the second pipe group includes at least one second air outlet pipe, which is fixedly connected to the adhesive application unit.
[0009] The fabric guiding unit includes: multiple feeding rollers, one end of each feeding roller being fixedly connected to each of the rotary joints; the adhesive coating unit includes: a second air outlet pipe being fixedly connected to a diversion pipe, and two diversion ports of the diversion pipe being fixedly connected to two rotary joints, and each of the movable ends of the rotary joints being fixedly connected to a glue roller, forming a fabric channel between the two glue rollers.
[0010] In some embodiments, the cooling assembly includes an air intake pipe and a cooling component. One end of the air intake pipe is fixedly connected to the top of the housing and communicates with the inside of the housing through an air intake port, and the other end is fixedly connected to the air intake port of the cooling component.
[0011] The air outlet of the cooling component is connected to both the first air outlet pipe and the second air outlet pipe in the first pipe group and the second pipe group.
[0012] In some embodiments, the rubber roller is hollow inside and is fixedly connected with a plurality of spaced heat dissipation fins, and each heat dissipation fin has a common cooling pipe; one end of the cooling pipe is fixedly connected to the movable end of the rotary joint and communicates with one port of the diverter.
[0013] In some embodiments, the end of the feed roller away from the first air outlet pipe is also connected to an exhaust pipe via another rotary joint.
[0014] The end of the rubber roller away from the second air outlet pipe is also connected to the second rotary joint via another diverter pipe and an exhaust pipe second; wherein the first exhaust pipe and the second exhaust pipe are respectively connected to the feed roller and the rubber roller.
[0015] In some embodiments, a feeding bracket is fixedly connected inside the housing, and the feeding bracket is used to support the rotation of the feeding roller.
[0016] In some embodiments, a rubber roller bracket is fixedly connected inside the housing, and a drive motor is fixedly connected to one end of the rubber roller bracket; the ends of the two rubber rollers near the second air outlet pipe both penetrate the side wall of the rubber roller bracket and are fixedly connected to a set of synchronous gears and a synchronous pulley; the two sets of synchronous gears are meshed with each other, and one end of one of the synchronous pulleys is connected to the power output end of the drive motor via a synchronous belt drive.
[0017] In some embodiments, a glue box is fixedly connected to one side of the box body, and a glue spray nozzle is fixedly connected to one end of the glue box through a connecting pipe. One end of the glue spray nozzle is fixedly connected to the inside of the glue roller bracket and is located above the glue roller. Multiple heat dissipation fins are fixedly connected to the periphery of the connecting pipe between the glue spray nozzle and the glue box.
[0018] In some embodiments, a temperature and humidity monitoring component is fixedly connected to one end of the glue roller bracket to collect the temperature of the fabric periphery during the glue coating process and generate a temperature signal.
[0019] The present invention has the following advantages due to the adoption of the above technical solution:
[0020] 1. A constant temperature and humidity structure for a roller glue machine, wherein the feed roller and glue roller are inserted through rotary joint one and rotary joint two, and the fabric in contact with the feed roller and glue roller and the outside is cooled from the inside. At the same time, the cold air jet can spray low temperature gas into the device from both sides, so as to cool the fabric from the inside and outside.
[0021] 2. A constant temperature and humidity structure for a roller glue machine, wherein the time for gas to pass through the glue roller is extended by means of a curved cooling pipe, and the cooling effect from the inside is improved by means of multiple heat dissipation fins.
[0022] 3. A constant temperature and humidity structure for a roller glue machine, which can cool the gel to be sprayed by installing multiple heat dissipation fins on the pipe on one side of the glue spray nozzle, resulting in higher cooling efficiency.
[0023] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a front view of the internal structure of this utility model;
[0026] Figure 2 This is a diagram of the internal structure of the present invention;
[0027] Figure 3 This is a structural diagram of the cold air injection component of this utility model.
[0028] Figure 4 This is a partial cross-sectional view of the rubber roller of this utility model;
[0029] Figure 5 This is a cross-sectional view of the rubber roller of this utility model.
[0030] Figure label:
[0031] 1. Housing; 2. Inlet pipe; 3. Cooling component; 4. Outlet pipe; 5. Cold air jet component; 6. Glue box; 7. Glue roller bracket; 8. Inlet; 9. Feed roller; 10. Rotary joint one; 11. Exhaust pipe one; 12. Diverter pipe; 13. Rotary joint two; 14. Glue roller; 15. Synchronous gear; 16. Drive motor; 17. Synchronous pulley; 18. Synchronous belt; 19. Exhaust pipe two; 20. Temperature and humidity monitoring component; 21. Glue spray nozzle; 22. Cooling pipe; 23. Heat dissipation fin one; 24. Heat dissipation fin two; 25. Feeding bracket; 26. Second outlet pipe; 27. Main pipe. Detailed Implementation
[0032] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0033] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0034] Example 1:
[0035] like Figure 1-5 As shown, a constant temperature and humidity structure for a roller glue machine includes a housing 1, a cooling component is fixedly connected to the top of the housing 1, and a cold air jet component 5 is fixedly connected to one end of the cooling component.
[0036] The other end of the cooling component is connected to the fabric guiding unit and the adhesive coating unit through the first pipe group and the second pipe group;
[0037] The first pipe group includes multiple first air outlet pipes 4, each of which is fixedly connected to the fabric guiding unit via a rotary joint 10; the second pipe group includes at least one second air outlet pipe 26, which is fixedly connected to the adhesive application unit.
[0038] The fabric guiding unit includes: multiple feeding rollers 9, one end of each feeding roller 9 being fixedly connected to each of the rotary joints 10; the adhesive coating unit includes: a second air outlet pipe 26 being fixedly connected to a diversion pipe 12, and two rotary joints 13 being fixedly connected to the two diversion ports of the diversion pipe 12, and glue rollers 14 being fixedly connected to the movable ends of the rotary joints 13, forming a fabric channel between the two glue rollers 14.
[0039] In this embodiment, the cooling component is used to cool the fabric guiding unit and the adhesive coating unit. The fabric guiding unit is used to guide and tension the fabric and guide it into the adhesive coating unit for adhesive coating. During this process, the cooling component can deliver cooled gas to the inside of the feed roller 9 and the adhesive roller 14 through the pipes in the first and second pipe groups. When the feed roller 9 and the adhesive roller 14 come into contact with the fabric, they are cooled, thereby cooling the fabric.
[0040] In this embodiment, the cooling component includes an air inlet pipe 2 and a cooling component 3. One end of the air inlet pipe 2 is fixedly connected to the top of the box 1 and communicates with the inside of the box 1 through an air intake 8, and the other end is fixedly connected to the air inlet of the cooling component 3.
[0041] The air outlet of the cooling component 3 is connected to both the first air outlet pipe 4 and the second air outlet pipe 26 in the first pipe group and the second pipe group.
[0042] Specifically, see the main pipe 27 located at the top of the box 1 and connected to the air outlet of the cooling component 3. One end of the main pipe 27 is connected to the air outlet, and the other end forms a strip-shaped passage (fixed inside the box 1). This strip-shaped passage is connected to the first air outlet pipe 4 and the second air outlet pipe 26 in the first pipe group and the second pipe group.
[0043] Furthermore, the fabric guiding unit includes three triangularly arranged feeding rollers 9, and the glue coating unit includes a glue roller 14. The feeding rollers 9 and the glue roller 14 are hollow inside. When feeding, the feeding rollers 9 can keep the fabric entering the device taut to prevent wrinkles. The cooling component 3 is a cooling and dehumidifying machine, which can be air-cooled or liquid-cooled. It can achieve constant temperature and humidity by cooling the air passing through it. The gas enters from the air inlet pipe 2 and exits from the air outlet pipe 4. The low-temperature gas exiting the device enters the feeding rollers 9 and the glue roller 14 through the pipes connected by the rotary joint 10 and the rotary joint 2 13, respectively, and cools the fabric that is in contact with the outside of the feeding rollers 9 and the glue roller 14 from the inside. At the same time, the low-temperature gas can be sprayed into the device from both sides through the nozzle of the cold air jet 5, which is directly connected to the main pipe 7, so that the fabric can be cooled from the inside and outside.
[0044] The air intake 8 is located on both sides of the top of the box 1. By communicating with the air inlet, it can absorb the hot air above the box 1 during the start-up of the cooling component 3.
[0045] In this embodiment, the rubber roller 14 is hollow inside and is fixedly connected with a plurality of spaced heat dissipation fins 23. Each heat dissipation fin 23 is provided with a cooling pipe 22. One end of the cooling pipe 22 is fixedly connected to the movable end of the rotary joint 13 and communicates with one port of the diverter 12. The curved cooling pipe 22 can prolong the time that the gas passes through the rubber roller 14 and improve the cooling effect from the inside through the plurality of heat dissipation fins 23.
[0046] In this embodiment, the end of the feed roller 9 away from the first air outlet pipe 4 is also connected to an exhaust pipe 11 through another rotary joint 10. In order to ensure the stable rotation of the feed roller 9, rotary joints 10 are provided on both sides of the feed roller 9, one end of which is connected to the exhaust pipe 11, and the other end is used to connect to the first air outlet pipe 4.
[0047] The end of the rubber roller 14 away from the second air outlet pipe 26 is also connected to the second exhaust pipe 19 via another diverter pipe 12 and the second rotary joint 13. In order to ensure the stable rotation of the rubber roller 14, both ends of the rubber roller 14 are also provided with diverter pipes 12 and rotary joints 13. One diverter pipe 12 is connected to the second air outlet pipe 26, and the other is connected to the second exhaust pipe 19. That is, the first exhaust pipe 11 and the second exhaust pipe 19 are respectively connected to the feed roller 9 and the rubber roller 14. Accordingly, the gas inside the feed roller 9 and the rubber roller 14 can be discharged through the corresponding first exhaust pipe 11 and second exhaust pipe 19 on the other side.
[0048] In this embodiment, a rubber roller bracket 7 is fixedly connected inside the housing 1, and a drive motor 16 is fixedly connected to one end of the rubber roller bracket 7; the ends of the two rubber rollers 14 near the second air outlet pipe 26 both penetrate the side wall of the rubber roller bracket 7 and are fixedly connected to a set of synchronous gears 15 and synchronous pulleys 17; the two sets of synchronous gears 15 are meshed with each other, and one end of one of the synchronous pulleys 17 is connected to the power output end of the drive motor 16 through a synchronous belt 18. The drive motor 16 can drive the rubber rollers 14 on both sides to rotate synchronously through the synchronous belt 18 and the synchronous gears 15 to apply glue.
[0049] In this embodiment, a feeding bracket 25 is fixedly connected inside the housing 1. The feeding bracket 25 is used to support the rotation of the feeding roller 9. As can be seen from the above description of the fabric guiding unit, the feeding roller 9 in the fabric guiding unit needs to be arranged in a triangular shape, so a corresponding feeding bracket 25 is needed to provide support for it.
[0050] In this embodiment: the feed roller 9 and the rubber roller 14 are hollow inside. When feeding, the feed roller 9 can keep the fabric entering the device taut to prevent wrinkles. It can also achieve constant temperature and humidity by cooling the air passing through the feed roller 9 and the rubber roller 14. The gas absorbed by the air inlet 8 enters through the air inlet pipe 2 and exits through the air outlet pipe 4. The low-temperature gas exits enters the feed roller 9 and the rubber roller 14 through the first air outlet pipe 4 and the second air outlet pipe 26 connected by the rotary joint 10 and the rotary joint 23, respectively. It cools the fabric that is in contact with the feed roller 9 and the rubber roller 14 from the inside. At the same time, the cold air jet 5 can spray low-temperature gas into the device from both sides, which can cool the fabric from the inside and outside.
[0051] The curved cooling pipe 22 can prolong the time that the gas passes through the rubber roller 14, and the cooling effect from the inside is improved by multiple heat dissipation fins 23. The drive motor 16 can drive the rubber rollers 14 on both sides to rotate synchronously through the synchronous belt 18 and the synchronous gear 15. The fabric enters from the opening on one side of the box 1, is guided and tensioned by multiple feed rollers 9, and at the same time, the low temperature air passing through the inside of the feed rollers 9 is used to pre-cool the fabric. Then the fabric is squeezed and coated with glue between the two rubber rollers 14, and after the glue is coated, it is removed from the device through the groove on one side of the rubber roller support 7 and the box 1.
[0052] Example 2:
[0053] A constant temperature and humidity structure for a roller glue machine is provided. This embodiment is based on Embodiment 1 with the following improvements, such as... Figure 1-5 As shown,
[0054] In this embodiment, a glue tank 6 is fixedly connected to one side of the box 1. A glue spray nozzle 21 is fixedly connected to one end of the glue tank 6 through a connecting pipe. One end of the glue spray nozzle 21 is fixedly connected to the inside of the glue roller bracket 7 and is located above the glue roller 14. Multiple heat dissipation fins 24 are fixedly connected to the periphery of the connecting pipe between the glue spray nozzle 21 and the glue tank 6. The glue spray nozzle 21 is a flat nozzle, which can spray glue more evenly. At the same time, multiple heat dissipation fins 24 are installed on the pipe on one side of the glue spray nozzle 21, which can cool down the gel that is about to be sprayed, resulting in higher cooling efficiency.
[0055] In this embodiment, a temperature and humidity monitoring component 20 is fixedly connected to one end of the glue roller bracket 7. This component is used to collect the temperature around the fabric during the glue coating process and generate a temperature signal, which can better monitor the temperature near the fabric being coated.
[0056] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A constant temperature and humidity structure for a roller glue machine, comprising a housing (1), characterized in that: A cooling component is fixedly connected to the top of the box (1), and a cold air jet component (5) is fixedly connected to one end of the cooling component. The other end of the cooling component is connected to the fabric guiding unit and the adhesive coating unit through the first pipe group and the second pipe group; The first pipe group includes multiple first air outlet pipes (4), each of which is fixedly connected to the fabric guiding unit via a rotary joint (10); the second pipe group includes at least one second air outlet pipe (26), which is fixedly connected to the adhesive application unit. The fabric guiding unit includes: multiple feed rollers (9), one end of each feed roller (9) is fixedly connected to each of the first rotary joints (10); the glue coating unit includes: the second air outlet pipe (26) is fixedly connected to a diversion pipe (12), and the two diversion ports of the diversion pipe (12) are respectively fixedly connected to two second rotary joints (13), and the movable ends of the second rotary joints (13) are fixedly connected to glue rollers (14), and a fabric channel is formed between the two glue rollers (14).
2. The constant temperature and humidity structure for a roller glue machine according to claim 1, characterized in that: The cooling component includes an air inlet pipe (2) and a cooling component (3). One end of the air inlet pipe (2) is fixedly connected to the top of the box (1) and communicates with the inside of the box (1) through an air intake (8). The other end of the pipe is fixedly connected to the air inlet of the cooling component (3). The air outlet of the cooling component (3) is connected to the first air outlet pipe (4) and the second air outlet pipe (26) in the first pipe group and the second pipe group.
3. The constant temperature and humidity structure for a roller glue machine according to claim 2, characterized in that: The rubber roller (14) is hollow inside and is fixedly connected with a plurality of spaced heat dissipation fins (23). Each heat dissipation fin (23) is provided with a cooling pipe (22). One end of the cooling pipe (22) is fixedly connected to the movable end of the rotary joint (13) and is connected to one port of the diverter pipe (12).
4. The constant temperature and humidity structure for a roller glue machine according to claim 1, characterized in that: The end of the feed roller (9) away from the first air outlet pipe (4) is also connected to an exhaust pipe (11) through another rotary joint (10). The end of the rubber roller (14) away from the second air outlet pipe (26) is also connected to the second rotary joint (13) via another branch pipe (12) and an exhaust pipe (19); wherein the first exhaust pipe (11) and the second exhaust pipe (19) are respectively connected to the feed roller (9) and the rubber roller (14).
5. The constant temperature and humidity structure for a roller glue machine according to claim 4, characterized in that: The box (1) is fixedly connected to a feeding bracket (25), which is used to support the rotation of the feeding roller (9).
6. The constant temperature and humidity structure for a roller glue machine according to claim 5, characterized in that: The housing (1) is fixedly connected to a rubber roller bracket (7), and a drive motor (16) is fixedly connected to one end of the rubber roller bracket (7); the ends of the two rubber rollers (14) near the second air outlet pipe (26) pass through the side wall of the rubber roller bracket (7) and are fixedly connected to a set of synchronous gears (15) and synchronous pulleys (17); the two sets of synchronous gears (15) are meshed with each other, and one end of one of the synchronous pulleys (17) is connected to the power output end of the drive motor (16) via a synchronous belt (18).
7. The constant temperature and humidity structure for a roller glue machine according to claim 6, characterized in that: A glue box (6) is fixedly connected to one side of the box (1). A glue spray nozzle (21) is fixedly connected to one end of the glue box (6) through a connecting pipe. One end of the glue spray nozzle (21) is fixedly connected to the inside of the glue roller bracket (7) and located above the glue roller (14). Multiple heat dissipation fins (24) are fixedly connected to the periphery of the connecting pipe between the glue spray nozzle (21) and the glue box (6).
8. The constant temperature and humidity structure for a roller glue machine according to claim 7, characterized in that: One end of the rubber roller bracket (7) is fixedly connected to a temperature and humidity monitoring component (20), which is used to collect the temperature of the fabric periphery during the coating process and generate a temperature signal.
Citation Information
Patent Citations
A constant temperature and humidity mechanism for a roller glue machine
CN218835043U