Ultrasonic cleaning machine auxiliary heating mechanism with heat preservation effect
By incorporating a circulating heat transfer oil and a heat preservation box design, the problems of uneven heating and poor heat preservation in existing ultrasonic cleaning machines have been solved, achieving uniform heating and efficient heat preservation of the cleaning fluid and improving cleaning efficiency.
Patent Information
- Application Number
- CN202422970082.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The heating element in existing ultrasonic cleaners causes uneven heating of the cleaning fluid and fails to effectively maintain the temperature, affecting cleaning efficiency.
The cleaning tank is heated by circulating heat transfer oil through heat pipes and heat transfer components. Combined with an insulation box, uniform heating and heat preservation are achieved. The circulation of heat transfer oil expands the heat transfer area, and the insulation layer retains the heat.
It achieves uniform heating and effective heat preservation of the cleaning fluid, thereby improving cleaning efficiency.
Smart Images
Figure CN223832984U_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of ultrasonic cleaning machine technology, specifically relating to an auxiliary heating mechanism for an ultrasonic cleaning machine with heat preservation effect. Background Technology
[0002] In ultrasonic cleaning, the heating function enhances the activity and cleaning power of the cleaning solution by heating it, accelerating the dissolution and removal of dirt. Heating speeds up the cleaning process, shortens cleaning time, and improves cleaning efficiency.
[0003] Currently, the heating elements used in ultrasonic cleaning boxes typically employ heating tubes. The heat generated by the heating tubes is transferred through the stainless steel casing to heat the cleaning fluid. However, this method generally provides localized heating, resulting in a slow heating effect on the cleaning fluid and failing to achieve uniform and efficient heating of the stainless steel cleaning box. Furthermore, after the heating tubes have finished heating, they are rapidly cooled by the ambient temperature and the temperature of the cleaning fluid, failing to achieve a heat preservation effect. Summary of the Invention
[0004] The purpose of this invention is to provide an auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect, which can heat the cleaning box by circulating heat transfer oil to increase the heat uniformity of the cleaning box.
[0005] The specific technical solution adopted in this utility model is as follows:
[0006] An auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect includes a cleaning chamber. A sealed box is fixedly connected to the bottom of the cleaning chamber. A support rod is fixedly connected to the bottom surface of the cleaning chamber, and the bottom end of the support rod is fixedly connected to the sealed box. A heating chamber is fixedly connected to the bottom surface of the cleaning chamber. A heat-conducting pipe is fixedly connected to the side wall of the heating chamber, extending to the four side walls of the heating chamber. A pump is installed on the side wall of the heating chamber. The input end of the pump is connected to the heating chamber, and the input end of the heat-conducting pipe is connected to the output end of the pump. The input end of the heat-conducting pipe is also connected to the heating chamber. A heating tube is installed on the inner wall of the heating chamber. A heat-conducting component is provided on the bottom surface of the cleaning chamber, and a connector is fixedly connected to the side wall of the heating chamber.
[0007] The heat-conducting assembly includes a heat-conducting plate assembled at the bottom of the cleaning tank, heating tubes assembled on the bottom surface of the heat-conducting plate, and an insulation box fixedly connected to the bottom surface of the heat-conducting plate. All heating tubes are located inside the insulation box.
[0008] The bottom surface of each heat-conducting plate is fixedly connected with several metal clips, and each heat-conducting pipe is adapted to the metal clips.
[0009] The bottom surface of the heat-conducting plate is movably connected with several bolts, all of which are threaded to the side wall of the heating box.
[0010] The inner walls of the insulated boxes are all fixedly connected with an insulation layer.
[0011] A baffle is fixedly connected to the inner wall of the heating box at the output end of the heat pipe.
[0012] The technical effects achieved by this utility model are as follows:
[0013] This utility model discloses an auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect. Through the cooperation of a cleaning chamber, a sealed chamber, a heating chamber, heat-conducting pipes, and heat-conducting components, it uses heat-conducting oil for heating. This allows the heat-conducting oil to circulate along the heat-conducting pipes, expanding the heat transfer area between the heat-conducting pipes and the cleaning chamber, thereby achieving uniform heat conduction and facilitating rapid heating of the cleaning fluid. Furthermore, the use of a heat preservation chamber effectively preserves the heat generated by the heat-conducting pipes, preventing rapid cooling of the cleaning fluid and improving its cleaning efficiency. Attached Figure Description
[0014] Figure 1 This is a perspective view of this utility model embodiment;
[0015] Figure 2 This is a schematic diagram of the structure of this utility model embodiment;
[0016] Figure 3 This is a schematic diagram of the distribution structure of the heat-conducting plate in this practical embodiment;
[0017] Figure 4 This is a schematic diagram of the internal structure of the heating box according to this utility model embodiment;
[0018] Figure 5 This is a schematic diagram of the structure of the insulated box according to this practical embodiment.
[0019] The attached diagram lists the components represented by each number as follows:
[0020] 1. Cleaning box; 2. Sealed box; 3. Support rod; 4. Heating box; 5. Heat conduction pipe; 6. Heating pipe; 7. Pump; 8. Heat conduction plate; 9. Metal buckle; 10. Connector; 11. Bolt; 12. Insulation box; 13. Insulation layer; 14. Baffle. Detailed Implementation
[0021] To make the purpose and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific implementations of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0022] like Figures 1-5As shown, an auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect includes a cleaning chamber 1, a sealed box 2 fixedly connected to the bottom of the cleaning chamber 1, a support rod 3 fixedly connected to the bottom surface of the cleaning chamber 1, the bottom end of the support rod 3 fixedly connected to the sealed box 2, a heating chamber 4 fixedly connected to the bottom surface of the cleaning chamber 1, a heat-conducting pipe 5 fixedly connected to the side wall of the heating chamber 4, the heat-conducting pipe 5 extending to the four side walls of the heating chamber 4, a pump 7 installed on the side wall of the heating chamber 4, the input end of the pump 7 connected to the heating chamber 4, the input end of the heat-conducting pipe 5 connected to the output end of the pump 7, the input end of the heat-conducting pipe 5 connected to the heating chamber 4, a heating pipe 6 installed on the inner wall of the heating chamber 4, a heat-conducting component provided on the bottom surface of the cleaning chamber 1, and a connector 10 fixedly connected to the side wall of the heating chamber 4.
[0023] Among them, the pump 7 is a magnetic pump, a high-temperature pump or a centrifugal pump. Its installation position depends on the actual application. In this solution, it is set inside the heating box 4. In actual application, it can be installed outside the heating box 4 to extract heat transfer oil and achieve the purpose of circulating heating of the cleaning box 1.
[0024] like Figure 3 and Figure 4 As shown, the heat-conducting assembly includes a heat-conducting plate 8 assembled at the bottom of the cleaning tank 1, a heating tube 6 assembled on the bottom surface of the heat-conducting plate 8, and an insulation box 12 fixedly connected to the bottom surface of the heat-conducting plate 8. The heating tube 6 is located inside the insulation box 12.
[0025] Several metal clips 9 are fixedly connected to the bottom surface of the heat-conducting plate 8, and the heat-conducting pipes 5 are all adapted to the metal clips 9.
[0026] Both the heat pipe 5 and the heat plate 8 are made of copper, which has good thermal conductivity, high temperature resistance, and corrosion resistance. This allows for rapid transfer of heat from the heat transfer oil into the cleaning tank 1, achieving uniform and efficient heating and effectively improving its heating efficiency. Furthermore, the metal clip 9 is made of elastic metal material to facilitate the auxiliary fixation of the heating pipe 6.
[0027] like Figure 3 As shown, several bolts 11 are movably connected to the bottom surface of the heat-conducting plate 8, and all bolts 11 are threaded to the side wall of the heating box 4. The bolts 11 facilitate fixing the heat-conducting plate 8 to the bottom of the cleaning box 1, allowing the two to fit tightly together and enhancing heat transfer efficiency.
[0028] like Figure 5 As shown, the inner walls of the insulated box 12 are all fixedly connected with an insulation layer 13.
[0029] Specifically, the insulation layer 13 uses any one of the following materials:
[0030] Aluminum silicate: High temperature resistant, capable of withstanding temperatures up to 1000°C and above. Suitable for high-temperature environments;
[0031] Rock wool: It has excellent thermal insulation properties, high temperature resistance, and good fire resistance. It is commonly used for insulation of high-temperature pipelines and equipment.
[0032] Glass wool: It has good heat insulation properties and is resistant to high temperatures, but it is generally suitable for environments with temperatures not exceeding 500°C.
[0033] Polyurethane foam: However, its high-temperature resistance is limited, and it is generally suitable for conditions with temperatures below 200°C.
[0034] like Figure 4 As shown, a baffle 14 is fixedly connected to the inner wall of the heating chamber 4 at the output end of the heat transfer pipe 5. By setting the baffle 14, the heat transfer oil circulating into the heating chamber 4 from the heating pipe 6 can be guided, avoiding excessive impact force of the heat transfer oil and the generation of more bubbles.
[0035] The working principle of this utility model is as follows: When it is necessary to heat the cleaning fluid in the cleaning tank 1, the heating tube 6 and the pump 7 are started simultaneously. The heating tube 6 generates heat to heat the heat transfer oil in the heating tank 4. The pump 7 draws the heated oil, circulates it through the heat transfer tube 5, and then discharges it into the heating tank 4. The heat generated by the heat transfer oil is transferred to the surface of the heat transfer tube 5. Through the heat insulation box 12 and the heat transfer plate 8, the heat can be transferred to the cleaning tank 1 to heat the cleaning fluid. The circulating heating method of the heating tube 6 can effectively improve the heating efficiency of the cleaning fluid.
[0036] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the art.
Claims
1. An auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect, characterized in that: The system includes a cleaning tank (1), a sealing box (2) fixedly connected to the bottom of the cleaning tank (1), a support rod (3) fixedly connected to the bottom surface of the cleaning tank (1), the bottom end of the support rod (3) fixedly connected to the sealing box (2), a heating box (4) fixedly connected to the bottom surface of the cleaning tank (1), a heat-conducting pipe (5) fixedly connected to the side wall of the heating box (4), the heat-conducting pipe (5) extending to the four side walls of the heating box (4), a pump (7) installed on the side wall of the heating box (4), the input end of the pump (7) connected to the heating box (4), the input end of the heat-conducting pipe (5) connected to the output end of the pump (7), the input end of the heat-conducting pipe (5) connected to the heating box (4), a heating pipe (6) installed on the inner wall of the heating box (4), a heat-conducting component provided on the bottom surface of the cleaning tank (1), and a connector (10) fixedly connected to the side wall of the heating box (4).
2. The auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect according to claim 1, characterized in that: The heat-conducting component includes a heat-conducting plate (8) assembled at the bottom of the cleaning box (1), the heating tube (6) is assembled on the bottom surface of the heat-conducting plate (8), and a heat-insulating box (12) is fixedly connected to the bottom surface of the heat-conducting plate (8). The heating tube (6) is located inside the heat-insulating box (12).
3. The auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect according to claim 2, characterized in that: The bottom surface of each heat-conducting plate (8) is fixedly connected with several metal clips (9), and each heat-conducting pipe (5) is adapted to the metal clips (9).
4. The auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect according to claim 2, characterized in that: The bottom surface of the heat-conducting plate (8) is movably connected with several bolts (11), and all bolts (11) are threadedly connected to the side wall of the heating box (4).
5. The auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect according to claim 2, characterized in that: The inner walls of the insulated box (12) are all fixedly connected with an insulation layer (13).
6. The auxiliary heating mechanism for an ultrasonic cleaner with heat preservation effect according to claim 1, characterized in that: The inner wall of the heating box (4) is fixedly connected to a baffle (14) at the output end of the heat pipe (5).