Pin forming jig for surface-mounted device and surface-mounted device
By designing a pressure port on the surface mount device pin forming fixture, S-shaped pins can be directly formed on both sides of the component, solving the problem that traditional surface mount device forming requires two steps, thus achieving cost savings and shortened cycle time.
Patent Information
- Application Number
- CN202520397562.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-09
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-09
AI Technical Summary
Traditional surface mount devices require two molding processes to be formed, resulting in long production cycles and high manufacturing costs.
A surface mount device pin forming fixture is used. By opening a pressure port on a first fixture and a second fixture respectively, the component is placed between the two fixtures and directly formed into an S-shaped pin by extrusion, eliminating the flattening process.
It enables one-step molding of surface mount devices, saving process costs and shortening the production cycle.
Smart Images
Figure CN223833309U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of optocoupler manufacturing technology, specifically relating to equipment for manufacturing printed circuits, and particularly to a pin forming fixture for surface mount devices and a surface mount device. Background Technology
[0002] The traditional surface mount device (SMD) manufacturing process requires first making the original device into an through-hole device, and then flattening the through-hole device to form S-shaped pins for surface mounting, thus completing the manufacturing of the SMD device.
[0003] Traditional surface mount devices require two molding processes to be formed, resulting in a long production cycle and high manufacturing costs.
[0004] Therefore, there is an urgent need to develop a new pin forming fixture and surface mount device to solve the technical problems of long production cycle and high process cost caused by the traditional surface mount device forming process requiring two forming steps.
[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Utility Model Content
[0006] This disclosure provides at least one pin forming fixture for surface mount devices and a surface mount device.
[0007] In a first aspect, embodiments of this disclosure provide a pin forming fixture for surface mount devices, comprising: a first presser and a second presser; wherein the first presser has a first pressing opening and the second presser has a second pressing opening; a component is placed in the first pressing opening or the second pressing opening, and the first presser and the second presser press against the component to form S-shaped pins on both sides of the component.
[0008] In one optional embodiment, the first presser includes: a first press base; the first press base has a first press opening, and corresponding first step portions are respectively provided on both sides of the first press opening; the surface of the first step portion is S-shaped to press the pins on the component into an S-shape.
[0009] In one optional embodiment, the first pressure fixture further includes: a first pushing member; the first pushing member is in communication with a first pressure port; the first pushing member is adapted to extend into the first pressure port to push against the component.
[0010] In one optional embodiment, the second press includes: a second press base; the second press base has a second press opening, and corresponding second step portions are respectively provided on both sides of the second press opening; the surface of the second step portion is S-shaped to press the pins on the component into an S-shape.
[0011] In one optional embodiment, the second press further includes: at least two positioning guides; the two positioning guides are movably connected to the second press base and are respectively located on both sides of the second press port; the two positioning guides are adapted to guide the second press base to move toward the first press base so that the second press port and the first press port fasten the component until an S-shaped pin is pressed out between the second step portion and the first step portion.
[0012] In one optional embodiment, the positioning guide includes: a roller; the roller is movably connected to a second pressure seat; the first pressure seat has at least two guide openings, and the two guide openings are respectively located on both sides of the first pressure opening; the roller rolls along the side wall of the guide opening so that the second pressure opening is aligned with the first pressure opening.
[0013] In a second aspect, embodiments of this disclosure also provide a surface mount device, comprising: fabrication using a surface mount device pin forming fixture as described above.
[0014] In one optional embodiment, the surface mount device further includes: a device body and two S-shaped pins; the two S-shaped pins are located on both sides of the device body and extend into the device body.
[0015] The beneficial effect of this utility model is that by opening a first pressing port and a second pressing port on the first pressing and the second pressing respectively, the component is placed between the two and the component is directly squeezed by the first pressing and the second pressing, so as to realize the S-shaped pins on both sides of the component, that is, the surface mount device is prepared in one step, which can save process costs and shorten the production cycle.
[0016] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 A structural diagram of an original device provided for the prior art;
[0020] Figure 2 A structural diagram of a through-hole device provided for the prior art;
[0021] Figure 3 This is a structural diagram of a surface mount device provided in an embodiment of the present disclosure;
[0022] Figure 4 This is a structural diagram of a pin forming fixture for surface mount devices provided in an embodiment of the present disclosure.
[0023] In the picture:
[0024] 1. First presser; 11. First pressing port; 12. First step portion; 13. First pusher; 14. Guide port;
[0025] 2. Second pressure tool; 21. Second pressure port; 22. Second step; 23. Positioning guide; 231. Roller;
[0026] 3. Components; 31. S-shaped pins;
[0027] 4. Original components; 41. Straight pins;
[0028] 5. Through-hole devices; 51. Straight and bent pins. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0030] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.
[0031] Other terms used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between" versus "directly between", "adjacent" versus "directly adjacent", etc.). As used herein, the term "and / or" includes any and all combinations of one or more of the related listed items.
[0032] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be restrictive. As used herein, the singular articles “a,” “one,” and “the” may also be intended to include plural forms unless otherwise clearly stated above.
[0033] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.
[0034] SMD stands for Surface Mount Device, specifically surface mount devices.
[0035] DIP stands for Dual In-line Package, specifically referring to through-hole devices.
[0036] Research has shown that, please refer to [link / reference needed]. Figure 1 The original device 4 has straight pins 41 on both sides. In the process of fabricating traditional surface mount devices, the original device 4 needs to be bent first to form such a shape. Figure 2 The through-hole device 5 shown is a DIP series component. It involves bending the straight pin 41 into a straight-bent pin 51, and then flattening and bending the through-hole device 5 to form the shape shown. Figure 3 The surface mount device shown, namely the SMD series component, has S-shaped pins 31 for mounting formed on both sides of the component 3. However, the whole process requires two steps of molding, which results in high process cost and long production cycle.
[0037] Based on the above research, this disclosure provides a pin forming fixture and a surface mount device, which can directly form an S-shaped pin 31 from the straight pin 41 of the original device 4 in the frame plane state in one step, omitting the flattening process, saving process costs and reducing the production cycle.
[0038] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.
[0039] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0040] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0041] like Figures 3 to 4 As shown, at least one embodiment provides a pin forming fixture for surface mount devices, which includes: a first presser 1 and a second presser 2; wherein the first presser 1 has a first pressing opening 11 and the second presser 2 has a second pressing opening 21; a component 3 is placed in the first pressing opening 11 or the second pressing opening 21, and the first presser 1 and the second presser 2 press against the component 3 to form S-shaped pins 31 on both sides of the component 3.
[0042] In at least one embodiment, by opening a first pressing port 11 and a second pressing port 21 on the first pressing platen 1 and the second pressing platen 2 respectively, the component 3 is placed between the two, and the component 3 is directly squeezed by the first pressing platen 1 and the second pressing platen 2, so as to realize the S-shaped pins 31 on both sides of the component 3, that is, the surface mount device is prepared in one step, which can save process costs and shorten the production cycle.
[0043] In at least one embodiment, please refer to Figure 4 The first presser 1 includes: a first press base; a first press opening 11 is provided on the first press base, and corresponding first step portions 12 are respectively provided on both sides of the first press opening 11; the surface of the first step portion 12 is S-shaped so as to press the pins on the component 3 into an S-shape.
[0044] Specifically, the first pressure port 11 is used to accommodate the upper part of the component 3, which can position and limit the component 3, thereby enabling the first step portion 12 to transmit force to the pins of the component 3.
[0045] Specifically, the function of the first step 12 is to directly press the pin into an S-shape, which facilitates the one-step forming of surface mount devices.
[0046] In at least one embodiment, please refer to Figure 4The first pressure fixture 1 further includes: a first pushing member 13; the first pushing member 13 is connected to the first pressure port 11; the first pushing member 13 is adapted to extend into the first pressure port 11 to push the component 3.
[0047] Specifically, the first pusher 13 applies pressure to the component 3 to improve the forming efficiency of the S-shaped pin 31.
[0048] Specifically, the first pusher 13 also pushes the component 3 out of the first pressure port 11, which facilitates material unloading.
[0049] In at least one embodiment, please refer to Figure 4 The second presser 2 includes: a second press base; a second press opening 21 is provided on the second press base, and corresponding second step portions 22 are respectively provided on both sides of the second press opening 21; the surface of the second step portion 22 is S-shaped to press the pins on the component 3 into an S-shape.
[0050] Specifically, the function of the second pressure port 21 is to accommodate the lower half of the component 3, to position and limit the component 3, and to enable the second step portion 22 to transmit force to the pin of the component 3.
[0051] Specifically, the function of the second step 22 is to directly press the pin into an S-shape, which facilitates the one-step forming of surface mount devices.
[0052] In at least one embodiment, please refer to Figure 4 The second pressure fixture 2 further includes: at least two positioning guides 23; the two positioning guides 23 are movably connected to the second pressure seat and are respectively located on both sides of the second pressure port 21; the two positioning guides 23 are adapted to guide the second pressure seat to move toward the first pressure seat so that the second pressure port 21 and the first pressure port 11 fasten the component 3 until an S-shaped pin is pressed out between the second step portion 22 and the first step portion 12.
[0053] Specifically, the positioning guide 23 is used to guide the second pressure seat to close with the first pressure seat, thus playing a guiding and precise positioning role.
[0054] Specifically, the positioning guide 23 can also prevent the second pressure seat from rigidly contacting the first pressure seat, thus improving the safety of the component 3.
[0055] In at least one embodiment, please refer to Figure 4 The positioning guide 23 includes: a roller 231; the roller 231 is movably connected to the second pressure seat; the first pressure seat has at least two guide ports 14, and the two guide ports 14 are respectively located on both sides of the first pressure port 11; the roller 231 rolls along the side wall of the guide port 14 so that the second pressure port 21 is aligned with the first pressure port 11.
[0056] Specifically, roller 231 can dissipate force upon contact with the side wall of the guide port, thus avoiding impact damage or injury to component 3.
[0057] Based on the same technical concept, please refer to Figures 3 to 4 At least one embodiment also provides a surface mount device comprising: fabrication using a surface mount device pin forming fixture as described above.
[0058] In at least one embodiment, please refer to Figure 3 The surface mount device further includes: a device body and two S-shaped pins 31; the two S-shaped pins 31 are located on both sides of the device body and extend into the device body.
[0059] In summary, this utility model, by opening a first pressing port and a second pressing port on the first pressing and the second pressing respectively, places the component between the two and directly extrudes the component through the first pressing and the second pressing, thereby realizing the formation of S-shaped pins on both sides of the component, that is, the surface mount device is formed in one step, which can save process costs and shorten the production cycle.
[0060] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0061] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.
[0062] Spatially relative terms, such as “inside,” “outside,” “below,” “below,” “down,” “above,” “up,” etc., may be used herein to describe the relationship between one element or feature illustrated in the figures and another element or feature. In addition to the orientations depicted in the figures, spatially relative terms may be intended to cover different orientations of the device in use or operation. For example, if the device in the figure is flipped, an element described as “below” or “below” other elements or features would be oriented as “above” other elements or features. Thus, the example term “below” can cover both above and below orientations. The device may be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.
[0063] In the above discussion, unless otherwise stated, when used to describe numerical values, the terms “about,” “approximately,” “basically,” etc., indicate a change of + / - 10% in that value.
[0064] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A pin forming fixture for surface mount devices, characterized in that, include: First presser (1) and second presser (2); wherein The first presser (1) has a first pressing port (11), and the second presser (2) has a second pressing port (21). The component (3) is placed in the first pressure port (11) or the second pressure port (21), and the first pressure tool (1) and the second pressure tool (2) press against the component (3) to form S-shaped pins (31) on both sides of the component (3).
2. The lead forming fixture for surface mount devices as described in claim 1, characterized in that, The first pressure fixture (1) includes: a first pressure seat; The first pressure seat has a first pressure opening (11), and the first pressure opening (11) has corresponding first step portions (12) on both sides. The surface of the first step portion (12) is S-shaped to press the pins on the component (3) into an S-shape.
3. The lead forming fixture for surface mount devices as described in claim 2, characterized in that, The first press (1) further includes: a first pusher (13); The first pusher (13) is connected to the first pressure port (11); The first pusher (13) is adapted to extend into the first pressure port (11) to push the component (3).
4. The lead forming fixture for surface mount devices as described in claim 2, characterized in that, The second pressure fixture (2) includes: a second pressure seat; The second pressure seat has a second pressure opening (21), and the second pressure opening (21) has corresponding second step portions (22) on both sides. The surface of the second step (22) is S-shaped to press the pins on the component (3) into an S-shape.
5. The lead forming fixture for surface mount devices as described in claim 4, characterized in that, The second presser (2) also includes at least two positioning guides (23); The two positioning guides (23) are movably connected to the second pressure seat and are located on both sides of the second pressure port (21); The two positioning guides (23) are adapted to guide the second pressure seat to move toward the first pressure seat so that the second pressure port (21) and the first pressure port (11) engage the component (3) until an S-shaped pin is pressed out between the second step portion (22) and the first step portion (12).
6. The lead forming fixture for surface mount devices as described in claim 5, characterized in that, The positioning guide (23) includes: a roller (231); The roller (231) is movably connected to the second pressure seat; The first pressure seat has at least two guide ports (14), and the two guide ports (14) are located on both sides of the first pressure port (11); The roller (231) rolls along the side wall of the guide port (14) to align the second pressure port (21) with the first pressure port (11).
7. A surface mount device, characterized in that, include: It is prepared using the lead forming fixture for surface mount devices as described in any one of claims 1-6.
8. The surface mount device as described in claim 7, characterized in that, Also includes: Device body and two S-shaped pins (31); The two S-shaped pins (31) are located on both sides of the device body and extend into the device body.