Automatic chain ring joint device
By designing an automatic chain linking device, and utilizing technologies such as vibratory feeder feeding and paddle drive, the automated installation of chain joints has been achieved. This solves the problems of low efficiency and safety in the existing manual linking method, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202520388616.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-06
AI Technical Summary
Existing chain linking methods mainly rely on manual or semi-automatic operation, resulting in high labor intensity, low production efficiency, low safety factor and high labor costs.
An automatic chain linking device was designed, including a working platform, a chain winding mechanism, a joint installation mechanism, and a detection mechanism. The device achieves automated installation of chain joints through technologies such as vibratory feeder feeding, paddle drive, and pin detection.
The automated chain joint connection was achieved, which reduced the labor intensity of workers, improved production efficiency and safety, and ensured assembly quality and precision.
Smart Images

Figure CN223833364U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of chain processing equipment and relates to an automatic chain linking device. Background Technology
[0002] The chain processing begins with selecting a chain of suitable length. The two connectors at the beginning and end of the chain are then connected. The components required for this connection are: chain links, retaining rings, and pins (consisting of two pins and one chain link). The connection method is as follows: insert the two pins from the pin assembly into the sleeves of the two connectors at the beginning and end of the chain. Next, install the chain links, insert the two pins into the two through holes of the connecting pieces, and then install the retaining rings to securely connect the two connectors at the beginning and end of the chain.
[0003] Most existing chain linking methods still use manual or semi-automatic methods. These methods are not only labor-intensive and inefficient, but also have low safety, cause operator fatigue, and result in high labor costs. Utility Model Content
[0004] The purpose of this invention is to address the aforementioned problems with existing chain linking systems by proposing a device for automatically linking chain joints.
[0005] The objective of this utility model can be achieved through the following technical solutions:
[0006] An automatic chain linking device, characterized in that it includes a working platform and a chain winding mechanism and a joint installation mechanism disposed on the working platform, wherein:
[0007] The chain winding mechanism includes a ring track and a drive device for driving the chain to move along the ring track. The ring track is provided with a feed port and a docking station. One end of the chain enters the ring track from the feed port. The drive device drives the chain to rotate around the ring track once, so that both ends of the chain enter the docking station.
[0008] The joint installation mechanism includes a chain feeding device, a snap ring feeding device, a pin feeding device, and a docking device set at the docking station. The chain feeding device, snap ring feeding device, and pin feeding device provide the docking device with chain pieces, snap rings, and pins respectively. The docking device installs the chain pieces, snap rings, and pins to both ends of the chain to achieve a loop connection.
[0009] In the aforementioned automatic chain linking device, the chain feeder, snap ring feeder, and pin feeder all include a vibratory feeder and a feed tube. One end of the feed tube is connected to the outlet of the vibratory feeder, and the other end extends to the docking device. The vibratory feeder includes a base and a hopper mounted on the base. A feed track is provided on the inner wall of the hopper, and the feed track spirals around the inner wall of the hopper.
[0010] In the aforementioned automatic chain linking device, the driving device includes a paddle, a mounting plate, and a rotating shaft. The rotating shaft is vertically rotatably mounted on the working platform. The mounting plate is fixedly connected to the rotating shaft, and a telescopic component is fixedly mounted on the mounting plate. The paddle is fixedly connected to the end of the telescopic component. The telescopic component drives the paddle to translate so that the paddle is inserted into the gap between the two sleeves of the chain. A rotating component is provided on the working platform to drive the rotating shaft to rotate so that the paddle pulls the chain to rotate one revolution around the circular track.
[0011] In the aforementioned automatic chain linking device, the annular track is composed of several arc-shaped plates, each arc-shaped plate being distributed circumferentially along the axis of rotation. The working platform is also provided with several translation drive components corresponding one-to-one with the position of each arc-shaped plate. Each translation drive component drives the corresponding arc-shaped plate to translate radially along the axis of rotation, and each arc-shaped plate translates synchronously inward or outward to adjust the size of the annular track.
[0012] In the aforementioned automatic chain linking device, the docking device includes a chain piece mounting part, a snap ring mounting part, and a pin mounting part, which are used to install the chain piece, snap ring, and pin, respectively.
[0013] In the aforementioned automatic chain linking device, the pin mounting portion is located below the working platform and is used to drive the pin to rise, so that the pin is inserted into the sleeves at both ends of the chain from bottom to top.
[0014] In the aforementioned automatic chain linking device, the pin mounting part includes a base plate, a clamping assembly mounted on the base plate, and a drive mechanism for driving the base plate to rise and fall. The pin feeding device is provided with a discharge port, which is located on one side of the clamping assembly. The base plate is also provided with a pushing mechanism for pushing out the pin at the discharge port. The clamping assembly closes and clamps the pin. The drive mechanism drives the base plate to rise so that the pin is inserted into the sleeves at both ends of the chain from bottom to top.
[0015] In the aforementioned automatic chain linking device, the pushing mechanism includes a pusher block and a translation drive component for driving the pusher block to move.
[0016] In the aforementioned automatic chain linking device, the pin installation part further includes a detection mechanism for detecting whether the pin is qualified.
[0017] In the above-mentioned chain automatic loop connection device, the detection mechanism includes two horizontal clamping plates and a driving member for driving the clamping plates to open and close. On the opposite sides of the two clamping plates facing each other, there are gaps. When the pin is clamped by the above-mentioned clamping component, the driving member drives the two clamping plates to close. When the two pin shafts on the pin are located in the gaps, when the sides of the two clamping plates can be attached and conduct electricity, the pin is detected as qualified; when the sides of the two clamping plates are separated and do not conduct electricity, the pin is detected as unqualified. The detection mechanism further includes a rejection device for rejecting unqualified pins.
[0018] In the above-mentioned chain automatic loop connection device, the pin installation part further includes a guiding and positioning mechanism, which includes two fixed pressing pins, two elastic pressing pins, and a lifting driving member for driving the fixed pressing pins and the elastic pressing pins to lift and lower. The two fixed pressing pins descend and press tightly on the chain links of the chain to limit the movement of the chain. The two elastic pressing pins descend and insert into the sleeves at both ends of the chain. When the pin is lifted, it can abut against the elastic pressing pins and push the elastic pressing pins to lift.
[0019] In the above-mentioned chain automatic loop connection device, the link installation part includes a blanking block one and a push plate. A channel one is provided on the blanking block one, and a discharge port one is provided on the link feeding device, and the discharge port one is located above the channel one. The links fall from the discharge port one into the channel one; the push plate is located in the channel one, and a translation driving mechanism for driving the push plate to translate is further provided on the working platform. The push plate pushes the links to translate to the docking station for fitting and installation with the pin.
[0020] In the above-mentioned chain automatic loop connection device, the retaining ring installation part includes a blanking block two. A channel two is provided on the blanking block two, and a discharge port two is provided on the retaining ring feeding device, and the discharge port two is located above the channel two. The retaining ring falls from the discharge port two into the channel two; the translation driving mechanism drives the push plate to translate a second time, so that the push plate pushes the retaining ring to translate to the docking station for fitting and installation with the pin.
[0021] Compared with the prior art, the utility model can realize automatic loop connection, has a high degree of automation, reduces the labor intensity of workers, improves the frame accuracy of the loop-connected chain part, effectively avoids dangers, improves the production safety factor, and improves the assembly efficiency and assembly quality of the loop connection. Brief Description of the Drawings
[0022] Figure 1 is the overall structural schematic diagram of the utility model;
[0023] Figure 2 is the schematic diagram of the chain surrounding mechanism and the joint installation mechanism of the utility model;
[0024] Figure 3 is the enlarged schematic diagram of the detection mechanism of the utility model;
[0025] Figure 4 This is an enlarged schematic diagram of the pin mounting part of this utility model;
[0026] Figure 5 This is a schematic diagram of the chain plate mounting part and the snap ring mounting part of this utility model.
[0027] In the diagram, 1. Chain; 2. Chain link; 3. Snap ring; 4. Pin; 5. Working platform; 6. Circular track; 7. Vibratory feeder; 8. Feeding pipe; 9. Paddle; 10. Mounting plate; 11. Shaft; 12. Telescopic component; 13. Rotating component; 14. Arc plate; 15. Base plate; 16. Clamping assembly; 17. Clamping plate; 18. Push block; 19. Translation drive component; 20. Drop block one; 21. Push plate; 22. Drop block two. Detailed Implementation
[0028] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0029] like Figure 1 As shown, the automatic chain linking device of this utility model includes a working platform 5 and a chain winding mechanism and a joint installation mechanism disposed on the working platform 5, wherein:
[0030] The chain winding mechanism includes a ring track 6 and a driving device for driving the chain 1 to move along the ring track 6. The ring track 6 is provided with a feed port and a docking station. One end of the chain 1 enters the ring track 6 from the feed port. The driving device drives the chain 1 to rotate around the ring track 6 once, so that both ends of the chain 1 enter the docking station.
[0031] The joint installation mechanism includes a chain feeder, a snap ring feeder, a pin feeder, and a docking device set at the docking station. The chain feeder, snap ring feeder, and pin feeder provide the docking device with chain pieces 2, snap rings 3, and pins 4, respectively. The docking device installs the chain pieces 2, snap rings 3, and pins 4 to both ends of the chain 1 to achieve a loop connection.
[0032] The chain feeding device, snap ring feeding device, and pin feeding device all include a vibratory plate 7 and a feeding pipe 8. One end of the feeding pipe 8 is connected to the outlet of the vibratory plate 7, and the other end extends to the docking device. The vibratory plate 7 includes a base and a hopper set on the base. The inner wall of the hopper is provided with a feeding track, which is spirally wrapped around the inner wall of the hopper.
[0033] like Figure 2As shown, the driving device includes a paddle 9, a mounting plate 10, and a rotating shaft 11. The rotating shaft 11 is vertically rotatably mounted on the working platform 5. The mounting plate 10 is fixedly connected to the rotating shaft 11. A telescopic member 12 is fixedly mounted on the mounting plate 10. The paddle 9 is fixedly connected to the end of the telescopic member 12. The telescopic member 12 drives the paddle 9 to translate so that the paddle 9 is inserted into the gap between the two sleeves of the chain 1. A rotating member 13 is provided on the working platform 5 to drive the rotating shaft 11 to rotate so that the paddle 9 pulls the chain 1 to rotate around the circular track 6 one revolution.
[0034] The circular track 6 is composed of several arc-shaped plates 14, which are distributed circumferentially along the axis of rotation 11. The working platform 5 is also provided with several translation drive components 19 that correspond one-to-one with the positions of each arc-shaped plate 14. Each translation drive component 19 drives the corresponding arc-shaped plate 14 to translate radially along the axis of rotation 11. Each arc-shaped plate 14 translates synchronously inward or outward to adjust the size of the circular track 6.
[0035] The docking device includes a chain link mounting section, a snap ring mounting section, and a pin mounting section, which are used to install the chain link 2, snap ring 3, and pin 4, respectively. The pin mounting section is located below the working platform 5 and is used to drive the pin 4 to rise, so that the pin 4 is inserted into the sleeves at both ends of the chain 1 from bottom to top.
[0036] like Figure 4 As shown, the pin mounting section includes a base plate 15, a clamping assembly 16 mounted on the base plate 15, and a drive mechanism for raising and lowering the base plate 15. The pin feeding device has a discharge port located on one side of the clamping assembly 16. The base plate 15 also has a pushing mechanism for pushing out the pin 4 from the discharge port. The clamping assembly 16 closes and clamps the pin 4. The drive mechanism drives the base plate 15 to rise so that the pin 4 is inserted into the sleeves at both ends of the chain 1 from bottom to top. The pushing mechanism includes a push block 18 and a translation drive 19 for driving the push block 18 to move.
[0037] like Figure 3 As shown, the pin installation section also includes a detection mechanism to check whether the pin 4 is qualified. A defective pin 4 has two bent pin shafts; if the defective pin 4 is lifted upwards for installation, it cannot be inserted into the sleeves at both ends of the chain 1. Therefore, before installation, it is necessary to check whether the pin 4 is qualified to ensure successful subsequent installation.
[0038] The detection mechanism includes two horizontal clamping plates 17 and a driving component for opening and closing the clamping plates 17. Both clamping plates 17 have notches on their opposite sides. When the pin 4 is clamped by the clamping assembly 16, the driving component drives the two clamping plates 17 to close. When the two pins on the pin 4 are located in the notches, and when the sides of the two clamping plates 17 can be in contact and conduct electricity, the pin 4 is detected as qualified. When the sides of the two clamping plates 17 are separated and do not conduct electricity, the pin 4 is detected as unqualified. The detection mechanism also includes a rejection device for rejecting unqualified pins 4.
[0039] The pin mounting part also includes a guide positioning mechanism, which includes two fixed pressure pins, two elastic pressure pins, and a lifting drive for driving the fixed pressure pins and elastic pressure pins to rise and fall. The two fixed pressure pins descend and press against the chain piece 2 of the chain 1 to restrict the movement of the chain 1. The two elastic pressure pins descend and insert into the sleeves at both ends of the chain 1. When the pin 4 rises, it can resist the elastic pressure pins and push the elastic pressure pins to rise.
[0040] like Figure 5 As shown, the chain link installation part includes a material drop block 20 and a push plate 21. The material drop block 20 has a channel, and the chain link feeding device has a discharge port, which is located above the channel. The chain link 2 falls from the discharge port into the channel. The push plate 21 is located in the channel. The working platform 5 is also provided with a translation drive mechanism for driving the push plate 21 to move. The push plate 21 pushes the chain link 2 to the docking position to cooperate with the pin 4 for installation.
[0041] The retaining spring installation part includes a second material drop block 22, which has a second channel. The retaining spring feeding device has a second discharge port, which is located above the second channel. The retaining spring 3 falls from the second discharge port into the second channel. The translation drive mechanism drives the push plate 21 to translate twice, so that the push plate 21 pushes the retaining spring 3 to the docking position to cooperate with the pin 4 for installation.
[0042] It should be understood that in the claims and description of this utility model, all instances of "comprising..." should be understood as having an open meaning, that is, their meaning is equivalent to "containing at least...", and should not be understood as having a closed meaning, that is, their meaning should not be understood as "containing only...".
[0043] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
Claims
1. An automatic chain linking device, characterized in that, It includes a working platform (5) and a chain winding mechanism and a joint installation mechanism disposed on the working platform (5), wherein: The chain winding mechanism includes a ring track (6) and a drive device for driving the chain (1) to move along the ring track (6). The ring track (6) is provided with a feed port and a docking station. One end of the chain (1) enters the ring track (6) from the feed port. The drive device drives the chain (1) to rotate around the ring track (6) once, so that both ends of the chain (1) enter the docking station. The joint installation mechanism includes a chain feeding device, a snap ring feeding device, a pin feeding device, and a docking device set at the docking station. The chain feeding device, snap ring feeding device, and pin feeding device provide the docking device with chain (2), snap ring (3), and pin (4), respectively. The docking device installs the chain (2), snap ring (3), and pin (4) to both ends of the chain (1) to achieve a ring connection.
2. The automatic chain linking device according to claim 1, characterized in that, The circular track (6) is assembled from several arc plates (14). Each arc plate (14) is distributed circumferentially along the axis of rotation (11). The working platform (5) is also provided with several translation drive components (19) that correspond one-to-one with the positions of each arc plate (14). Each translation drive component (19) drives the corresponding arc plate (14) to translate radially along the axis of rotation (11). Each arc plate (14) translates synchronously inward or outward to adjust the size of the circular track (6).
3. The automatic chain linking device according to claim 1, characterized in that, The drive device includes a paddle (9), a mounting plate (10), and a rotating shaft (11). The rotating shaft (11) is vertically rotatably mounted on the working platform (5). The mounting plate (10) is fixedly connected to the rotating shaft (11). A telescopic component (12) is fixedly mounted on the mounting plate (10). The paddle (9) is fixedly connected to the end of the telescopic component (12). The telescopic component (12) drives the paddle (9) to translate so that the paddle (9) is inserted into the gap between the two sleeves of the chain (1). A rotating component (13) is provided on the working platform (5) to drive the rotating shaft (11) to rotate so that the paddle (9) pulls the chain (1) to rotate around the circular track (6) once.
4. The automatic chain linking device according to claim 1, characterized in that, The chain feeder, snap ring feeder, and pin feeder all include a vibratory plate (7) and a feed pipe (8). One end of the feed pipe (8) is connected to the outlet of the vibratory plate (7), and the other end extends to the docking device. The vibratory plate (7) includes a base and a hopper set on the base. The inner wall of the hopper is provided with a feed track, which spirals around the inner wall of the hopper.
5. The automatic chain linking device according to claim 1, characterized in that, The docking device includes a chain piece mounting part, a snap ring mounting part and a pin mounting part, which are used to install the chain piece (2), snap ring (3) and pin (4) respectively; the pin mounting part is located below the working platform (5) and is used to drive the pin (4) to rise so that the pin (4) is inserted into the sleeves at both ends of the chain (1) from bottom to top.
6. The automatic chain linking device according to claim 5, characterized in that, The pin installation part includes a base plate (15), a clamping assembly (16) set on the base plate (15), and a drive mechanism for driving the base plate (15) to rise and fall. The pin feeding device is provided with a discharge port, and the discharge port is located on one side of the clamping assembly (16). The base plate (15) is also provided with a pushing mechanism for pushing out the pin (4) at the discharge port. The clamping assembly (16) closes and clamps the pin (4). The drive mechanism drives the base plate (15) to rise so that the pin (4) is inserted into the sleeves at both ends of the chain (1) from bottom to top.
7. The automatic chain linking device according to claim 6, characterized in that, The pin installation part also includes a detection mechanism for detecting whether the pin (4) is qualified; the detection mechanism includes two horizontal clamping plates (17) and a driving component for opening and closing the clamping plates (17). Both clamping plates (17) have notches on opposite sides. When the pin (4) is clamped by the clamping assembly (16), the driving component drives the two clamping plates (17) to close. When the two pin shafts on the pin (4) are located in the notch, and when the sides of the two clamping plates (17) can be attached and conduct electricity, the pin (4) is qualified; when the sides of the two clamping plates (17) are separated and do not conduct electricity, the pin (4) is unqualified. The detection mechanism also includes a rejection device for rejecting unqualified pins (4).
8. The automatic chain linking device according to claim 5, characterized in that, The pin mounting part also includes a guide positioning mechanism, which includes two fixed pressure pins, two elastic pressure pins, and a lifting drive for driving the fixed pressure pins and elastic pressure pins to rise and fall. The two fixed pressure pins descend and press against the chain piece (2) of the chain (1) to restrict the movement of the chain (1). The two elastic pressure pins descend and insert into the sleeves at both ends of the chain (1). When the pin (4) rises, it can resist the elastic pressure pins and push the elastic pressure pins to rise.
9. The automatic chain linking device according to claim 5, characterized in that, The chain plate installation part includes a drop block (20) and a push plate (21). The drop block (20) has a channel, and the chain plate feeding device has an outlet. The outlet is located above the channel. The chain plate (2) falls from the outlet into the channel. The push plate (21) is located in the channel. The working platform (5) is also provided with a translation drive mechanism for driving the push plate (21) to move. The push plate (21) pushes the chain plate (2) to move to the docking station to cooperate with the pin (4) for installation.
10. The automatic chain linking device according to claim 9, characterized in that, The retaining ring installation part includes a material drop block two (22), a channel two is provided on the material drop block two (22), and a material outlet two is provided on the retaining ring feeding device, and the material outlet two is located above the channel two. The retaining ring (3) falls from the material outlet two into the channel two. The translation drive mechanism drives the push plate (21) to translate twice, so that the push plate (21) pushes the retaining ring (3) to the docking position to cooperate with the pin (4) for installation.