Shakeout machine vibrating screen for casting sand removal

By designing a sand removal machine vibrating screen for casting sand removal, a secondary screening of sand is carried out using a filtration and feeding mechanism, and dust is collected using an air suction hood. This solves the problems of sand waste and dust emission in existing technologies, and achieves efficient, energy-saving sand processing and environmental protection effects.

CN223833451UActive Publication Date: 2026-01-27QINGDAO SHENGSEN CASTING CO LTD
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Patent Information

Application Number
CN202520416202.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-27
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

In existing sand crushing machines and vibrating screens, sand that meets the requirements after crushing still enters the subsequent crushing process, resulting in energy waste and reduced work efficiency, and the problem of dust emission has not been effectively solved.

Method used

A vibrating screen for sand removal in castings was designed, comprising a filtration mechanism, a feeding mechanism, and an air suction hood, to achieve secondary screening of sand and dust collection. The design of the screen frame and guide plate ensures that the sand that meets the requirements is quickly separated and collected. The air suction hood is connected to an external dust collection device to handle the dust.

Benefits of technology

It effectively reduces subsequent sand processing time, lowers energy consumption, improves work efficiency, and avoids dust dispersion, achieving more efficient sand screening and environmentally friendly treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The shakeout machine vibrating screen comprises a screen frame body, two side plates and two spring connecting seats, the two side walls of the screen frame body are both fixedly connected with a motor mounting seat and a reinforcing piece, the inner wall of the screen frame body is fixedly connected with a through hole plate, the upper end of the through hole plate is fixedly connected with a fence frame, and the upper end of the fence frame is fixedly connected with a motor. A filtering mechanism used for filtering sand is arranged in the screen frame body and comprises a screen mesh frame fixedly connected to the inner wall of the screen frame body. According to the utility model, the filtering mechanism is arranged, so that the sand falling from the vibrating screen can be secondarily screened, and the sand meeting the requirement after crushing can be distinguished from a plurality of sand, so that the subsequent waste sand processing time is shortened, and the energy consumption is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of vibrating screen technology for sand removal machines, and in particular to a vibrating screen for sand removal machines used for cleaning sand from castings. Background Technology

[0002] The sand removal machine is a key piece of equipment in the casting production process. It is mainly used to separate molding sand from castings and to perform preliminary screening of the sand. It generates high-frequency vibration through a vibrating motor or other vibration source, which drives the vibrating screen to vibrate violently. During the vibration process, the molding sand attached to the castings is separated from the castings due to the vibration force.

[0003] The process of treating waste sand in castings includes separation, collection, magnetic separation, crushing, and humidification. Separation is completed on a vibrating screen. The crushing process aims to break larger or agglomerated sand particles into smaller particles that meet the requirements of the casting process. In actual production, some of the sand falling from the vibrating screen of the sand removal machine already meets the requirements after crushing. If this sand continues to enter the subsequent crushing process, it will cause many problems. On the one hand, the crushing equipment will consume additional electricity when processing this part of qualified sand, resulting in energy waste. On the other hand, this part of sand will occupy a lot of processing time and reduce the overall working efficiency of the crushing equipment. In order to solve the above problems, we have proposed this vibrating screen for sand removal in castings. Utility Model Content

[0004] The main purpose of this utility model is to provide a vibrating screen for sand removal in a sand removal machine, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A vibrating screen for cleaning sand from castings includes a screen frame, two side plates, and two spring connecting seats. Motor mounting seats and reinforcing members are fixedly connected to both side walls of the screen frame. A perforated plate is fixedly connected to the inner wall of the screen frame, and a fence frame is fixedly connected to the upper end of the perforated plate. A filtering mechanism for filtering sand is provided inside the screen frame. The filtering mechanism includes a screen frame fixedly connected to the inner wall of the screen frame. The screen frame is inclined. Discharge ports are provided on both the screen frame and the side walls of the screen frame. A guiding mechanism for moving sand is provided inside the screen frame.

[0007] Preferably, the feeding mechanism includes two first guide plates fixedly connected to the bottom of the screen frame, and a third guide plate fixedly connected to the inner wall of the screen frame.

[0008] Preferably, a plurality of material distribution blocks are fixedly connected to the bottom of the screen frame, and the plurality of material distribution blocks are arranged at equal intervals.

[0009] Preferably, two second guide plates are fixedly connected to the bottom of the screen frame, and the side walls of the second guide plates are provided with through grooves.

[0010] Preferably, the sieve frame is provided with two suction hoods, and suction pipes are connected to the suction hoods. Multiple connecting rods are fixedly connected to the side walls of the suction hoods.

[0011] Preferably, the inner walls of the two side plates are provided with a plurality of reinforcing rods, and the plurality of reinforcing rods at the same height are arranged at equal intervals.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This device is equipped with a filtration mechanism, which can perform secondary screening of the sand falling from the vibrating screen, so that the sand that meets the requirements after crushing can be separated from the large amount of sand, thereby reducing the subsequent waste sand processing time and reducing energy consumption.

[0014] 2. This device is equipped with a feeding mechanism, which allows the sand in the screen frame to be concentrated and discharged from the outlet, making the sand discharge faster. The third guide plate allows the sand falling from the upper right side of the screen frame to be screened for a sufficient time, thereby improving the rationality of the device design.

[0015] 3. This device is equipped with a suction hood, which can be connected to an external dust collection device to collect the dust generated during screening within the screen frame and prevent dust from escaping. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a sand removal machine vibrating screen for cleaning sand from castings, as proposed in this utility model.

[0017] Figure 2 This is a side view of a vibrating screen for sand removal in a sand removal machine proposed in this utility model.

[0018] Figure 3 This is another side view of a vibrating screen for sand removal from castings proposed in this utility model.

[0019] In the diagram: 1. Screen frame body, 2. Through-hole plate, 3. Fence frame, 4. Reinforcing member, 5. Side plate, 6. Spring connecting seat, 7. Screen frame, 8. First guide plate, 9. Motor mounting base, 10. Suction hood, 11. Suction pipe, 12. Connecting rod, 13. Second guide plate, 14. Dividing block, 15. Reinforcing rod, 16. Discharge port, 17. Third guide plate. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] like Figure 1-3 As shown, a vibrating screen for sand removal from castings includes a screen frame 1, two side plates 5 and two spring connecting seats 6. Motor mounting seats 9 and reinforcing members 4 are fixedly connected to both side walls of the screen frame 1. A perforated plate 2 is fixedly connected to the inner wall of the screen frame 1. A fence frame 3 is fixedly connected to the upper end of the perforated plate 2. A filtering mechanism for filtering sand is provided inside the screen frame 1. The filtering mechanism includes a screen frame 7 fixedly connected to the inner wall of the screen frame 1. The screen frame 7 is inclined. A discharge port 16 is opened on both the side walls of the screen frame 1 and the screen frame 7.

[0022] The screen frame 7 is equipped with a material guiding mechanism for guiding the movement of sand. The material guiding mechanism includes two first guide plates 8 fixedly connected to the bottom of the screen frame 7, and a third guide plate 17 fixedly connected to the inner wall of the screen frame 1.

[0023] In this invention, multiple material distribution blocks 14 are fixedly connected to the bottom of the screen frame 7. The multiple material distribution blocks 14 are equally spaced, which can extend the residence time of the sand in the screen frame 7 and improve the screening effect of the sand.

[0024] In this utility model, two second guide plates 13 are fixedly connected to the bottom of the screen frame 1. The side wall of the second guide plate 13 is provided with a through groove, which allows the sand material that originally fell out of the screen frame 1 to be concentrated in the middle and fall down, making it convenient to collect the sand material.

[0025] In this utility model, two suction hoods 10 are provided inside the sieve frame 1. Suction pipes 11 are connected to the suction hoods 10. Multiple connecting rods 12 are fixedly connected to the side wall of the suction hoods 10. The connecting rods 12 are fixedly connected to the adjacent side plates 5. The suction pipes 11 can be connected to external dust collection equipment through flexible hoses, which can collect the dust generated by sieving inside the sieve frame 7 and prevent the dust from escaping.

[0026] In this invention, the inner walls of the two side plates 5 are provided with multiple reinforcing rods 15. The multiple reinforcing rods 15 at the same height are equally spaced and can connect the two side plates 5, making the structure of the vibrating screen stronger.

[0027] It should be noted that this utility model is a vibrating screen for a sand removal machine used for cleaning sand from castings. The user installs the screen frame 1 on the base of the sand removal machine with bolts and nuts. Two vibrating motors are installed on two motor mounting seats 9. During the operation of the vibrating motors, the screen frame 1 vibrates. After the castings and sand are poured onto the fence frame 3, the sand on the castings falls off under continuous vibration. The sand falls onto the through-hole plate 2 and is crushed during the continuous sand process. The sand falls through the through holes of the through-hole plate 2.

[0028] The falling sand falls into the screen frame 7, and the vibrating screen frame 7 returns to the fallen sand for screening. Fine sand particles fall through the mesh of the screen frame 7 to the bottom of the screen frame body 1, while large pieces of sand are discharged from the discharge port 16. The process can screen the sand, so that the sand that meets the requirements can be separated from the many sand particles, so that it does not need to be crushed in the subsequent sand processing.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A vibrating screen for sand removal from castings, comprising a screen frame (1), two side plates (5), and two spring connecting seats (6), characterized in that, The screen frame (1) has a motor mounting base (9) and a reinforcing member (4) fixedly connected to both sides of its side walls. The screen frame (1) has a through-hole plate (2) fixedly connected to its inner wall. The through-hole plate (2) has a fence frame (3) fixedly connected to its upper end. The screen frame (1) has a filtering mechanism for filtering sand. The filtering mechanism includes a screen frame (7) fixedly connected to the inner wall of the screen frame (1). The screen frame (7) is inclined. The screen frame (1) and the screen frame (7) both have a discharge port (16) on their side walls. The screen frame (7) has a feeding mechanism for guiding the movement of sand.

2. The vibrating screen for sand removal from castings according to claim 1, characterized in that, The feeding mechanism includes two first guide plates (8) fixedly connected to the bottom of the screen frame (7), and a third guide plate (17) fixedly connected to the inner wall of the screen frame (1).

3. A vibrating screen for sand removal from castings according to claim 2, characterized in that, Multiple material distribution blocks (14) are fixedly connected to the bottom of the screen frame (7), and the multiple material distribution blocks (14) are arranged at equal intervals.

4. A vibrating screen for sand removal from castings according to claim 3, characterized in that, Two second guide plates (13) are fixedly connected to the bottom of the screen frame (1), and the side wall of the second guide plate (13) is provided with a through groove.

5. A vibrating screen for sand removal from castings according to claim 4, characterized in that, The sieve frame (1) is provided with two suction hoods (10), and a suction pipe (11) is connected to the suction hood (10). Multiple connecting rods (12) are fixedly connected to the side wall of the suction hood (10).

6. A vibrating screen for sand removal from castings according to claim 1, characterized in that, The inner walls of the two side plates (5) are provided with a plurality of reinforcing rods (15), and the plurality of reinforcing rods (15) at the same height are equally spaced.