Part welding device for high-voltage distribution box production

Abstract

The utility model provides a part welding device for high-voltage distribution box production, which belongs to the technical field of material welding and comprises a base, a horizontally arranged movable plate is arranged on the base, and a plurality of groups of positioning mechanisms are arranged on the movable plate; the positioning mechanism comprises two groups of magnetic suction plates arranged on the movable plate, each group of magnetic suction plates are arranged in a linear array, the two groups of magnetic suction plates are arranged in an L shape, and the two groups of magnetic suction plates are used for adsorbing and fixing two side plates of the distribution box; according to the utility model, the side plate of the distribution box can be quickly fixed through the magnetic suction plate, so that the side plate does not need to be held by hands, and the side plate is not deflected during welding.

Description

Technical Field

[0001] This utility model relates to the field of material welding equipment technology, specifically to a welding device for parts used in the production of high-voltage distribution boxes. Background Technology

[0002] In the field of power equipment manufacturing, high-voltage distribution boxes are a crucial component of the power system, and their quality and safety directly affect the stable operation of the entire power system. Welding of components is a critical step in the production process of high-voltage distribution boxes.

[0003] During the welding process of the high-voltage distribution box, the welder needs to first place the side plate on the workbench, and then place the base plate on the side wall of the side plate. The welder holds the base plate with one hand to keep the base plate against the surface of the side plate, and holds the welding gun with the other hand to perform welding.

[0004] While the above welding method can complete the welding of the distribution box, it requires the operator's skilled work experience. If the side panel is tilted during placement, defective products are likely to be produced after welding. Utility Model Content

[0005] In view of this, the present invention provides a welding device for parts used in the production of high-voltage distribution boxes. The present invention can quickly fix the side plate of the distribution box by means of a magnetic suction plate, thereby eliminating the need for manual support of the side plate, which would cause the side plate to deviate during welding.

[0006] To solve the above-mentioned technical problems, this utility model provides a welding device for parts production of high-voltage distribution boxes, including a base, a horizontally arranged movable plate on the base, and several sets of positioning mechanisms on the movable plate, which are used to adsorb and fix the side plates of the distribution box.

[0007] The positioning mechanism includes two sets of magnetic plates set on the movable plate. Each set of magnetic plates is arranged in a linear array. Each set of magnetic plates can fix the side plate from the side wall of the side plate. The two sets of magnetic plates are arranged in an L-shape. The two sets of magnetic plates can fix the two side plates in an L-shape. The two sets of magnetic plates are used to attract and fix the two side plates of the distribution box.

[0008] Each magnetic plate has a slider connected to its bottom, and the corresponding slider has a slide rail on the movable plate. Each set of sliders can slide within the same slide rail, and the sliding of the slider can drive the magnetic plate to move.

[0009] The magnetic plate and the slider are connected by an L-shaped connecting rod, meaning the magnetic plate is suspended above the slider.

[0010] The positioning mechanism on the movable plate is set in two sets, and the two sets of positioning mechanisms are centrally symmetrically arranged along the axis of the movable plate. Thus, the four sets of magnetic plates can form a rectangular structure to adsorb and fix the side plates of the four walls of the distribution box.

[0011] The movable plate is also equipped with multiple adjustment components corresponding to the slide rail. Each adjustment component can be used to drive the slide rail to move linearly toward the axis of the movable plate, and the adjustment component can indirectly drive the magnetic plate to move.

[0012] The adjustment assembly includes a base plate fixedly mounted on the surface of the movable plate. The base plate has a threaded hole that passes through the base plate. A threaded rod is rotatably mounted inside the threaded hole. The threaded rod can rotate on the base plate. The end of the threaded rod is connected to the side wall of the slide rail through a bearing. The threaded rod can indirectly drive the slide rail to move. A guide rod is also provided on the side wall of the slide rail. A guide hole is also provided on the base plate corresponding to the guide rod. The guide rod can slide back and forth in the guide hole. The guide rod and the guide hole can guide the movement of the slide rail.

[0013] The movable plate is rotatably mounted on the base, and the movable plate can rotate on the base.

[0014] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0015] 1. Improve welding accuracy and stability: The magnetic suction plate in the positioning mechanism can quickly and accurately attract and fix the side plate of the distribution box, effectively avoiding the deviation that may occur when fixing by hand. This significantly improves the welding accuracy and stability and reduces the defect rate.

[0016] 2. Enhanced ease of operation: The magnetic plate's sliding design on the slide rail allows for flexible position adjustment to accommodate side panels of distribution boxes of different sizes and shapes. Simultaneously, the L-shaped connecting rod allows the magnetic plate to be suspended in the air, facilitating welding operations and further improving operational convenience.

[0017] 3. Improve production efficiency: The positioning mechanism is set into two sets and is centrally symmetrical along the axis of the movable plate. It can simultaneously adsorb and fix the side plates of the four walls of the distribution box, which greatly shortens the preparation time before welding and improves production efficiency.

[0018] 4. Achieve precise adjustment: By adjusting the design of the threaded rod and guide rod in the component, precise linear adjustment of the slide rail (and magnetic plate) is achieved, so that the magnetic plate can be accurately moved to the required position, further ensuring the accuracy and stability of welding.

[0019] 5. High adaptability: The rotating design of the movable plate on the base allows the entire welding device to be flexibly adjusted to meet the needs of different welding positions, thus enhancing the adaptability and flexibility of the device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a welding device for producing high-voltage distribution boxes according to the present invention;

[0021] Figure 2 This utility model Figure 1 A schematic diagram of the structure at point A in the middle.

[0022] Explanation of reference numerals in the attached figures:

[0023] 100. Base; 101. Movable panel;

[0024] 200. Positioning mechanism; 201. Slide rail; 202. Slider; 203. Connecting rod; 204. Magnetic suction plate;

[0025] 300. Adjustment component; 301. Base plate; 302. Threaded rod; 303. Guide rod; 304. Guide hole. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-2 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0027] like Figure 1 , 2 As shown: It includes a base 100, on which a horizontally arranged movable plate 101 is provided. The upper surface of the movable plate 101 is used to place the distribution box body or side plate. That is, the upper surface of the movable plate 101 is the main bearing surface of the distribution box parts. The movable plate 101 has several sets of positioning mechanisms 200, which are used to fix the distribution box or the distribution box side plate.

[0028] Specifically, the positioning mechanism 200 includes two sets of magnetic plates 204 disposed on the movable plate 101. Each set of magnetic plates 204 is arranged in a linear array and can fix a side plate or one side of the distribution box. The two sets of magnetic plates 204 are arranged in an L-shape, that is, after the two sets of magnetic plates 204 fix the two side plates, the two side plates can be arranged perpendicularly or directly adsorbed on two adjacent surfaces of the distribution box, thereby achieving the effect of fixing the parts of the distribution box before welding.

[0029] When welding the two side plates, place the two side plates on the two sets of magnetic plates 204 respectively. The two sets of magnetic plates 204 can magnetically fix the side plates, and the two side plates can be arranged in an L-shape. Then push the side plates to slide until the ends of the two side plates abut together, and then weld the connection between the two side plates. This can ensure the stability of the distribution box parts during welding.

[0030] like Figure 1 , 2 As shown,

[0031] Each magnetic plate 204 has a slider 202 connected to its bottom. The slider 202 and the magnetic plate 204 can move together. The slider 202 is provided with a slide rail 201 on the movable plate 101. Each set of sliders 202 can slide within the same slide rail 201. That is, moving the slider 202 to slide within the slide rail 201 can cause the magnetic plate 204 to move, thereby adjusting the position and spacing of the magnetic plates 204, and thus magnetically fixing side plates of different lengths.

[0032] like Figure 1 , 2 As shown,

[0033] The magnetic plate 204 and the slider 202 are connected by an L-shaped connecting rod 203. That is, the magnetic plate 204 is suspended above the slider 202, which can accommodate side plates of different heights and avoid friction between the slider 202 and the side plate.

[0034] like Figure 1 As shown,

[0035] The positioning mechanism 200 on the movable plate 101 is set in two sets. The two sets of positioning mechanisms 200 are centrally symmetrically arranged along the axis of the movable plate 101, so that the four sets of magnetic plates 204 can be attracted and fixed to the four side plates or the four walls of the distribution box, thereby increasing the practicality and applicability of the device.

[0036] like Figure 1 , 2 As shown,

[0037] The movable plate 101 is also equipped with multiple adjustment components 300 corresponding to the slide rail 201. Each adjustment component 300 can be used to drive the slide rail 201 to move linearly toward the axis of the movable plate 101. That is, by adjusting the adjustment component 300, the position of the slide rail 201 can be adjusted, thereby adjusting the position of the magnetic plate 204, and thus enabling the electrical boxes or side plates of different side lengths to be attracted and fixed, which facilitates welding.

[0038] like Figure 2 As shown,

[0039] The adjustment assembly 300 includes a base plate 301 fixedly mounted on the upper surface of the movable plate 101. A threaded hole is provided through the base plate 301, and a threaded rod 302 is rotatably mounted in the threaded hole. The threaded rod 302 can rotate in the threaded hole and slide back and forth in the threaded hole when rotating. The end of the threaded rod 302 is connected to the side wall of the slide rail 201 through a bearing. That is, the threaded rod 302 can rotate on the side wall of the slide rail 201, and when the threaded rod 302 slides in the threaded hole, it can drive the slide rail 201 to slide, thereby driving the magnetic suction plate 204 to move. That is, after the positions of multiple sets of magnetic suction plates 204 are adjusted, different types of distribution boxes or side plates of different lengths can be attracted and fixed.

[0040] Furthermore, a guide rod 303 is provided on the side wall of the slide rail 201. The guide rod 303 extends toward the substrate 301, and a guide hole 304 is provided through the guide rod 303 on the substrate 301. The guide rod 303 passes through the guide hole 304 and is slidably connected to the substrate 301. The guide rod 303 can slide back and forth in the guide hole 304. The guide rod 303 and the guide hole 304 can provide guidance for the slide rail 201, so that the slide rail 201 will not rotate with the threaded rod 302 when the threaded rod 302 rotates.

[0041] like Figure 1 As shown,

[0042] The movable plate 101 is rotatably mounted on the base 100. In this embodiment, the movable plate 101 is mounted on the base 100 via bearings. This allows the position of the distribution box parts to be adjusted by rotating the movable plate 101 when welding the parts, thus adapting to the needs of different welding positions and enhancing the adaptability and flexibility of the device.

[0043] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0044] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A welding device for parts used in the production of high-voltage distribution boxes, characterized in that: Includes a base (100), on which a horizontally arranged movable plate (101) is provided, and each movable plate (101) has several sets of positioning mechanisms (200); The positioning mechanism (200) includes two sets of magnetic plates (204) arranged on the movable plate (101). Each set of magnetic plates (204) is arranged in a linear array, and the two sets of magnetic plates (204) are arranged in an L-shape. The two sets of magnetic plates (204) are used to attract and fix the two side plates of the distribution box.

2. The welding device for high-voltage distribution box manufacturing parts as described in claim 1, characterized in that: Each magnetic plate (204) has a slider (202) connected to its bottom. The corresponding slider (202) has a slide rail (201) on the movable plate (101). Each set of sliders (202) can slide within the same slide rail (201).

3. The welding device for parts used in the production of high-voltage distribution boxes as described in claim 2, characterized in that: The magnetic plate (204) and the slider (202) are connected by an L-shaped connecting rod (203).

4. The welding device for high-voltage distribution box manufacturing parts as described in claim 2, characterized in that: The positioning mechanism (200) on the movable plate (101) is set in two sets. The two sets of positioning mechanisms (200) are arranged symmetrically along the axis of the movable plate (101), so that the four sets of magnetic plates (204) can form a rectangular structure to adsorb and fix the side plates of the four walls of the distribution box.

5. The welding device for parts used in the production of high-voltage distribution boxes as described in claim 4, characterized in that: The movable plate (101) is also provided with multiple adjustment components (300) corresponding to the slide rail (201). Each adjustment component (300) can be used to drive the slide rail (201) to move linearly toward the axis of the movable plate (101).

6. The welding device for parts used in the production of high-voltage distribution boxes as described in claim 5, characterized in that: The adjustment assembly (300) includes a base plate (301) fixedly mounted on the upper surface of the movable plate (101). The base plate (301) is provided with a threaded hole, and a threaded rod (302) is rotatably provided in the threaded hole. The end of the threaded rod (302) is connected to the side wall of the slide rail (201) through a bearing. The side wall of the slide rail (201) is also provided with a guide rod (303). Corresponding to the guide rod (303), a guide hole (304) is also provided on the base plate (301). The guide rod (303) can slide back and forth in the guide hole (304).

7. The welding device for parts used in the production of high-voltage distribution boxes as described in claim 1, characterized in that: The movable plate (101) is rotatably mounted on the base (100).

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