Water spraying cover for scribing machine

By designing a cylinder-driven water spray shroud assembly on the dicing machine, blade replacement can be achieved without disassembly. The adjustable water spray pipe and cleaning hole improve the cooling effect, solving the problem of cumbersome disassembly of traditional water spray shrouds and improving production efficiency and convenience.

CN223834093UActive Publication Date: 2026-01-27HEFEI AIKARIS INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520161390.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-01-27
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

The traditional water spray hood installation layout of dicing machines results in low blade changing efficiency, cumbersome disassembly and installation processes, and affects production efficiency and ease of maintenance.

Method used

A water spray shroud comprising a cylinder mounting plate and a cylinder is designed. The cylinder moves the components on the movable plate away from the mounting plate, enabling blade replacement without disassembling the water spray shroud. Efficient cooling is achieved through an adjustable right water spray pipe and a blade cleaning hole.

Benefits of technology

It improves tool changing efficiency, reduces unnecessary time consumption, enhances operational convenience and cooling effect, and adapts to the needs of large-scale production.

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Abstract

The utility model relates to the technical field of scribing machines, and discloses a water spraying cover for a scribing machine, which comprises a cylinder mounting plate and a cylinder mounted on the cylinder mounting plate, a piston rod end of the cylinder is fixedly connected with a moving plate, a left water spraying block is fixedly mounted on the front end face of the moving plate through a left water spraying positioning block, and a right water spraying block is fixedly mounted on the rear end face of the moving plate through a right water spraying positioning block. Left water spraying pipes are symmetrically arranged on the left water spraying block in a communicating mode, the two left water spraying pipes are located on the front side and the rear side of the scribing blade correspondingly, and a BBD cutter damage detection assembly is detachably installed on the movable plate and used for detecting the abrasion condition of the scribing blade. The water spraying cover does not need to be disassembled and assembled, the tool changing time is shortened, and the production efficiency is improved; and the water is directly sprayed on the blade through the specifically designed water spraying holes, so that the adhered objects are effectively removed, the cleanness and sharpness of the blade are kept, the service life of the blade is prolonged, and the cutting quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of dicing machine technology, specifically a water spray cover for a dicing machine. Background Technology

[0002] Traditional dicing machine water spray covers typically have a fixed structure, requiring multiple steps to open or remove. This increases the complexity of tool changes, necessitating tools for disassembly. Furthermore, the water spray cover is located inside the machine, where space is limited. The disassembly and installation of the water spray cover are usually cumbersome and time-consuming, especially inconvenient when quick tool changes or cleaning are needed. Frequent operations can also damage the water spray cover or its sealing components. Therefore, the design of traditional dicing machine water spray covers has significant shortcomings in terms of convenience and maintenance efficiency, which can lead to production delays and increased maintenance costs. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a water spray cover for a dicing machine, which solves the problems of reduced blade changing efficiency and impaired daily cleaning and maintenance of the water spray cover in existing dicing machine water spray cover installation layouts.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A water spray hood for a dicing machine includes a cylinder mounting plate and a cylinder mounted on the cylinder mounting plate. A movable plate is fixedly connected to the piston rod end of the cylinder. A left water spray block is fixedly mounted on the front end face of the movable plate via a left water spray positioning block. Left water spray pipes are symmetrically arranged on the left water spray block. The two left water spray pipes are located on the front and rear sides of the dicing blade, respectively. A BBD blade breakage detection component is detachably mounted on the movable plate to detect the wear condition of the dicing blade. A right water spray fixing block is fixedly mounted on the front end face of the cylinder mounting plate via a right water spray positioning block. A right water spray mounting block is arranged below the right water spray fixing block. The mounting angle of the right water spray mounting block on the right water spray fixing block is adjustable. A right water spray pipe is arranged in communication on the right water spray mounting block. Liquid is supplied to the left water spray block and the right water spray pipe through a connector and a water pipe.

[0008] Preferably, the right water spray fixing block has a blade cleaning hole on the side near the dicing blade, and a water pipe is used to supply liquid to the right water spray mounting block and the blade cleaning hole thereon through a connector.

[0009] Preferably, a side jet block is fixedly provided on one side of the cylinder mounting plate, and a height measuring air pipe is connected to the side jet block. Air enters the side jet block through a connector, and the gas at the height measuring air pipe is used to blow air onto the workpiece below the dicing blade.

[0010] Preferably, the height measuring air tube is fixedly installed inside the side air jet block by a set screw, and the set screw is threadedly connected to the side air jet block.

[0011] Preferably, a baffle plate is fixedly installed on the left water spray block, and the baffle plate is close to one side of the left water spray pipe.

[0012] Preferably, the BBD tool breakage detection component is installed between the left water spray positioning block and the moving plate via a mounting component snap-fit.

[0013] (III) Beneficial Effects

[0014] This utility model has the following beneficial effects:

[0015] This dicing machine uses a water spray hood. A cylinder extends, moving components mounted on a movable plate away from the cylinder mounting plate, allowing for blade replacement without disassembling the spray hood. This reduces unnecessary time and significantly improves production efficiency. This design not only meets the needs of large-scale production but also provides great convenience for operators. The right water spray pipe can be adjusted via a right water spray mounting block, enhancing flexibility and ensuring precise alignment of the blade cleaning holes with the blade, resulting in more efficient and accurate cooling. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present utility model from the front view.

[0017] Figure 2 This is a schematic diagram of the overall rear view structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the disassembled structure of the components of this utility model;

[0019] Figure 4 This is a schematic diagram of the blade cleaning hole layout structure of this utility model.

[0020] In the diagram: 1. Cylinder mounting plate; 2. Cylinder; 21. Moving plate; 3. Side air jet block; 31. Height measuring air pipe; 4. Left water spray positioning block; 41. Left water spray block; 42. Left water spray pipe; 43. Water baffle; 5. BBD tool breakage detection component; 51. Mounting component; 6. Right water spray positioning block; 61. Right water spray fixing block; 62. Right water spray mounting block; 63. Right water spray pipe; 64. Blade cleaning hole; 7. Connector. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 This utility model provides a technical solution: a water spray cover for a dicing machine, including a cylinder mounting plate 1 and a cylinder 2 mounted on the cylinder mounting plate 1. A movable plate 21 is fixedly connected to the piston rod end of the cylinder 2. A left water spray block 41 is fixedly mounted on the front end face of the movable plate 21 via a left water spray positioning block 4. A left water spray pipe 42 is symmetrically arranged on the left water spray block 41. The two left water spray pipes 42 are located on the front and rear sides of the dicing blade, respectively. A BBD blade breakage detection component 5 is detachably mounted on the movable plate 21 to detect the wear condition of the dicing blade. A right water spray fixing block 61 is fixedly mounted on the front end face of the cylinder mounting plate 1 via a right water spray positioning block 6. A right water spray mounting block 62 is arranged at the lower part of the right water spray fixing block 61. The installation angle of the right water spray mounting block 62 on the right water spray fixing block 61 is adjustable. A right water spray pipe 63 is arranged on the right water spray mounting block 62. Liquid is supplied to the left water spray block 41 and the right water spray pipe 63 through a connector 7 and a water pipe.

[0023] This invention utilizes a cylinder 2, which extends to move components mounted on a movable plate 21 away from the cylinder mounting plate 1. This allows for blade replacement without disassembling the water spray cover, reducing unnecessary time and significantly improving production efficiency. This design not only meets the needs of large-scale production but also provides great convenience for operators. The right water spray pipe 63 can be adjusted in angle via the right water spray mounting block 62, enhancing flexibility and ensuring that the blade cleaning hole 64 is precisely aligned with the blade, thereby achieving a more efficient and precise cooling effect.

[0024] In this embodiment, a blade cleaning hole 64 is provided on the side of the right water spray fixing block near the dicing blade. Water is supplied to the right water spray mounting block 62 and its blade cleaning hole 64 via a connector 7 and a water pipe. A blade cleaning hole 64 is pre-drilled in the right water spray fixing block 61, and water exits through the upper connector 7 from inside the right water spray fixing block 61 to the blade cleaning hole 64. The blade cleaning hole 64 focuses on cleaning the blade by receiving water externally, preventing debris and impurities generated during cutting from adhering to the blade and affecting the cutting effect. It sprays water directly onto the blade through a specially designed nozzle, effectively removing adhering substances, maintaining the cleanliness and sharpness of the blade, thereby extending the blade's lifespan and improving cutting quality.

[0025] In this embodiment, a side jet block 3 is fixedly installed on one side of the cylinder mounting plate 1. A height measuring air pipe 31 is connected to the side jet block. Air enters the side jet block 3 through a connector 7. The gas at the height measuring air pipe 31 is used to blow air onto the workpiece below the dicing blade.

[0026] In this embodiment, the height measuring air pipe 31 is fixedly installed in the side air jet block 3 by a set screw, and the set screw is threadedly connected to the side air jet block 3.

[0027] In this embodiment, a baffle plate 43 is fixedly installed on the left water spray block 41, and the baffle plate 43 is close to one side of the left water spray pipe 42.

[0028] In this embodiment, the BBD tool breakage detection component 5 is snapped onto the left water spray positioning block and the moving plate 21 via the mounting component 51. This device is equipped with a cylinder 2, which extends to allow for the replacement of the spindle blades. Ordinary water spray covers are typically fixed or divided into front and rear sections, requiring manual disassembly for spindle blade replacement. With this device, blade replacement can be performed without disassembling the water spray cover, simply by extending the cylinder 2, reducing unnecessary time and significantly improving production efficiency. This design not only meets the needs of large-scale production but also provides great convenience for operators.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A water spray hood for a dicing machine, characterized in that: The device includes a cylinder mounting plate and a cylinder mounted on the cylinder mounting plate. A movable plate is fixedly connected to the piston rod end of the cylinder. A left water spray block is fixedly mounted on the front end face of the movable plate via a left water spray positioning block. Left water spray pipes are symmetrically arranged on the left water spray block. The two left water spray pipes are located on the front and rear sides of the dicing blade, respectively. A BBD cutter damage detection component is detachably mounted on the movable plate to detect the wear condition of the dicing blade. A right water spray fixing block is fixedly mounted on the front end face of the cylinder mounting plate via a right water spray positioning block. A right water spray mounting block is arranged below the right water spray fixing block. The mounting angle of the right water spray mounting block on the right water spray fixing block is adjustable. A right water spray pipe is arranged on the right water spray mounting block. Liquid is supplied to the left water spray block and the right water spray pipe through a connector and a water pipe.

2. The water spray hood for a dicing machine according to claim 1, characterized in that: The right water spray mounting block has a blade cleaning hole on the side near the dicing blade. A water pipe is connected to the right water spray mounting block and the blade cleaning hole thereon through a connector to supply liquid.

3. The water spray hood for a dicing machine according to claim 1, characterized in that: A side jet block is fixedly installed on one side of the cylinder mounting plate. A height measuring air pipe is connected to the side jet block. Air enters the side jet block through a connector. The gas at the height measuring air pipe is used to blow air onto the workpiece below the dicing blade.

4. A water spray hood for a dicing machine according to claim 3, characterized in that: The height measuring air tube is fixedly installed inside the side air jet block by a set screw, and the set screw is threadedly connected to the side air jet block.

5. A water spray hood for a dicing machine according to claim 2 or 3, characterized in that: A baffle plate is fixedly installed on the left water spray block, and the baffle plate is close to one side of the left water spray pipe.

6. A water spray hood for a dicing machine according to claim 5, characterized in that: The BBD tool breakage detection component is installed between the left water spray positioning block and the moving plate via a mounting component clip.