Transition platform for battery continuous casting grid production
By designing a transition platform for continuous casting grid production of batteries, and combining it with pressing and grinding components, the problem of burrs on the grid was solved, the grid quality was improved and the scrap rate was reduced, and the grid transition was achieved smoothly.
Patent Information
- Application Number
- CN202520465872.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Burrs are easily generated on the grid of lead-acid batteries after they are formed in a continuous casting machine, which affects the uniformity of the coating and increases the scrap rate of subsequent processing.
A transition platform for continuous casting of battery grids was designed, comprising a pressing component and a grinding component. The pressing block brings the grid close to the transition platform, and a stepper motor drives a cleaning wheel to grind and clean the burrs. The tilt angle of the transition platform can be adjusted to adapt to different processes.
It effectively removes burrs from the grid, improves grid quality, reduces scrap rate, and ensures that the grid smoothly enters the next process equipment. It is suitable for the transition between different processes.
Smart Images

Figure CN223834163U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of battery production equipment, specifically relating to a transition platform for the production of continuous casting grid plates for batteries. Background Technology
[0002] Lead-acid battery grids are produced using continuous casting machines. After the grids are formed, burrs are easily generated due to their inherent mechanism and structure. If these burrs are not removed before proceeding to the next process, such as the coating process, uneven coating can easily occur, affecting the quality of the grids and significantly increasing the scrap rate in subsequent processing steps. Therefore, a transitional platform for continuous casting battery grid production is needed to solve these technical problems. Utility Model Content
[0003] To address the aforementioned deficiencies in the existing technology, this utility model provides a transition platform for the production of continuous casting grids for batteries, including a transition table, on which a pressing assembly and a grinding assembly are sequentially arranged along the moving direction of the grid.
[0004] The pressing assembly includes a gantry frame and a pressing block. The gantry frame is fixed on the transition platform. The pressing block is connected to the gantry frame through a connecting rod. The bottom of the pressing block mates with the table surface of the transition platform. A grid passes between the table surface and the pressing block, and the pressing block contacts the grid.
[0005] The abrasive assembly includes a rotating shaft with multiple cleaning wheels arranged axially on it. Both ends of the rotating shaft are rotatably connected to support plates via bearings. The lower ends of the two support plates are fixed to both sides of the transition platform. One end of the rotating shaft passes through the corresponding support plate and is connected to a stepper motor.
[0006] Before entering the next process, the grating produced by the continuous casting machine passes through the transition table. On the transition table, the pressure block first makes the grating close to the transition table, so that the grating and the transition table fit better, which facilitates the subsequent grinding operation. When the grating passes through the grinding assembly, the stepper motor starts and drives the cleaning wheels to rotate. Each cleaning wheel grinds and cleans the burrs on the grating.
[0007] Preferably, the horizontal frame of the portal frame has a connecting block in the middle, and the connecting block has a guide hole. The connecting rod passes through the guide hole and is locked by a locking bolt. The lower end of the connecting rod is connected to the pressure block. The connecting rod can move up and down in the guide hole to adjust the height of the pressure block as needed, and then the connecting rod is fixed by the locking bolt.
[0008] Preferably, the rotating shaft passes through the center of each sweeping wheel, and each sweeping wheel is fixedly connected to the rotating shaft by a locking nut. The rotating shaft is covered with external threads, and each sweeping wheel has a matching locking nut on both sides. This arrangement allows the position of the sweeping wheel on the rotating shaft to be adjusted as needed and locked in place by the locking nuts, enabling the sweeping wheel to rotate with the rotating shaft. During the rotation of the sweeping wheel, the bristles on the sweeping wheel polish and clean the passing grates, removing burrs.
[0009] Preferably, the bottom of the transition platform is hinged to a support frame via a hinge shaft. A telescopic rod is provided on one side of the support frame. The fixed end of the telescopic rod is hinged to the support frame, and the telescopic end is hinged to the lower surface of the transition platform. The telescopic rod is an electric push rod or a hydraulic cylinder. By extending and retracting the telescopic rod, the transition platform can rotate around the hinge shaft, thereby changing the tilt angle of the transition platform. This allows the grating from the continuous casting machine to be deburred and impurities removed on the transition platform and then connected more smoothly to the equipment in the next process. This is beneficial for grating processing.
[0010] Preferably, the bottom of the support frame is provided with a traveling wheel, and the traveling wheel is provided with a locking component. The locking component can lock the traveling wheel and prevent the traveling wheel from moving during operation. The locking component on the traveling wheel is existing technology, and its structure and principle will not be described in detail here.
[0011] Working principle: The tilt angle of the transition table is adjusted appropriately. The grid produced by the continuous casting machine passes between the transition table and the pressure block. The height of the pressure block is adjusted according to the thickness of the grid to ensure a closer fit between the grid and the transition table. The grid then passes through the grinding assembly, passing between the cleaning wheels and the transition table. A stepper motor starts, driving the cleaning wheels to rotate, and each cleaning wheel grinds and cleans the burrs on the grid. The grid, now free of burrs and impurities, enters the next processing stage.
[0012] This utility model also includes other components that enable the normal use of a transition platform for the production of battery continuous casting grids, such as control components for stepper motors, control components for electric push rods, and control components for hydraulic cylinders, all of which are conventional technologies in the field. Furthermore, devices or components not limited in this utility model, such as electric push rods, hydraulic cylinders, locking bolts, and locking nuts, all employ conventional technologies and equipment in the field.
[0013] The beneficial effects of this utility model are: it can grind and clean the burrs on the grating produced by the continuous casting machine, improving the quality of the grating and facilitating the production of the next process; at the same time, it can serve as a transition between the continuous casting machine and the equipment of the next process, allowing the grating to enter the equipment of the next process more smoothly; the transition table is movable and the tilt angle is adjustable, which is suitable for transitioning between two equipment of different processes, which is beneficial to the production of grating, improves the quality of grating, and reduces the scrap rate. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0015] Figure 1 This is a three-dimensional structural schematic diagram of a transition platform for continuous casting grid production of batteries, according to an embodiment of this utility model.
[0016] Figure 2 for Figure 1 A top view of the intermediate transition platform.
[0017] In the diagram: 1. Grid plate; 2. Transition platform; 3. Continuous casting machine; 4. Support frame; 5. Hinge shaft; 6. Portal frame; 7. Press block; 8. Connecting rod; 9. Connecting block; 10. Locking bolt; 11. Support plate; 12. Stepper motor; 13. Telescopic rod; 14. Traveling wheel; 15. Rotating shaft; 16. Sweeping wheel; 17. Locking nut. Detailed Implementation
[0018] The present invention will now be clearly described with reference to the accompanying drawings and specific embodiments. This description is merely for explaining the present invention and is not intended to limit it. Any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art based on the embodiments of the present invention without inventive effort to obtain all other embodiments should be included within the protection scope of the present invention.
[0019] Example
[0020] like Figure 1-2 As shown, this utility model provides a transition platform for the production of continuous casting grid plates for batteries, including a transition table 2, on which a pressing component and a grinding component are sequentially arranged along the moving direction of the grid plate 1.
[0021] The pressing assembly includes a gantry frame 6 and a pressing block 7. The gantry frame 6 is fixed on the transition platform 2. The pressing block 7 is connected to the gantry frame 6 through a connecting rod 8. The bottom of the pressing block 7 cooperates with the table surface of the transition platform 2. The grid 1 passes through the table surface and the pressing block 7, and the pressing block 7 contacts the grid 1.
[0022] The abrasive assembly includes a rotating shaft 15, on which a plurality of cleaning wheels 16 are provided along the axial direction. Both ends of the rotating shaft 15 are rotatably connected to support plates 11 via bearings. The lower ends of the two support plates 11 are fixed on both sides of the transition platform 2. One end of the rotating shaft 15 passes through the corresponding support plate 11 and is connected to a stepper motor 12.
[0023] Before the grating 1 produced by the continuous casting machine 3 enters the next process, it passes through the transition table 2. On the transition table 2, the pressure block 7 first makes the grating 1 close to the transition table 2, so that the grating 1 and the transition table 2 fit more closely, which facilitates the subsequent grinding operation. When the grating 1 passes through the grinding assembly, the stepper motor 12 starts and drives the cleaning wheel 16 to rotate. Each cleaning wheel 16 grinds and cleans the burrs on the grating 1.
[0024] A connecting block 9 is provided in the middle of the horizontal frame of the portal frame 6. The connecting block 9 has a guide hole. The connecting rod 8 passes through the guide hole and is locked by a locking bolt 10. The lower end of the connecting rod 8 is connected to the pressure block 7. The connecting rod 8 can move up and down in the guide hole to adjust the height of the pressure block 7 as needed. Then, the connecting rod 8 is fixed by the locking bolt 10.
[0025] The rotating shaft 15 passes through the center of each sweeping wheel 16, and each sweeping wheel 16 is fixedly connected to the rotating shaft 15 by a locking nut 17. The rotating shaft 15 is covered with external threads, and each sweeping wheel 16 has a matching locking nut 17 on both sides. This arrangement allows the position of the sweeping wheel 16 on the rotating shaft 15 to be adjusted as needed and locked in place by the locking nuts 17, so that the sweeping wheel 16 can rotate with the rotating shaft 15. During the rotation of the sweeping wheel 16, the bristles on the sweeping wheel 16 polish and clean the passing grid 1, removing burrs.
[0026] The bottom of the transition platform 2 is hinged to a support frame 4 via a hinge shaft 5. A telescopic rod 13 is provided on one side of the support frame 4. The fixed end of the telescopic rod 13 is hinged to the support frame 4, and the telescopic end of the telescopic rod 13 is hinged to the lower surface of the transition platform 2. The telescopic rod 13 is either an electric push rod or a hydraulic cylinder. By extending and retracting the telescopic rod 13, the transition platform 2 can rotate around the hinge shaft 5, thereby changing the tilt angle of the transition platform 2. This allows the grid 1 from the continuous casting machine 3 to be connected higher to the next process equipment after burrs and impurities are removed on the transition platform 2. This is beneficial for the processing of the grid 1.
[0027] The bottom of the support frame 4 is provided with a traveling wheel 14, and the traveling wheel 14 is provided with a locking component. The locking component can lock the traveling wheel 14 and prevent the traveling wheel 14 from moving during operation. The locking component on the traveling wheel 14 is existing technology, and its structure and principle will not be described in detail here.
[0028] During operation, the tilt angle of the transition table 2 is adjusted appropriately. The grid 1 produced by the continuous casting machine 3 passes between the transition table 2 and the pressure block 7. The height of the pressure block 7 is adjusted according to the thickness of the grid 1 to make the grid 1 fit more closely to the transition table 2. Then, the grid 1 passes through the grinding assembly, passing between the cleaning wheel 16 and the transition table 2. The stepper motor 12 is started, driving the cleaning wheel 16 to rotate. Each cleaning wheel 16 grinds and cleans the burrs on the grid 1. The grid 1, with burrs and impurities removed, enters the equipment for the next process.
[0029] The embodiments of this utility model have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A transition platform for continuous casting of battery grids, comprising a transition table, characterized in that: The transition platform is sequentially equipped with a pressing component and a grinding component; The pressing assembly includes a gantry frame and a pressing block. The gantry frame is fixed on the transition platform. The pressing block is connected to the gantry frame through a connecting rod. The bottom of the pressing block mates with the table surface of the transition platform. A grid passes between the table surface and the pressing block, and the pressing block contacts the grid. The abrasive assembly includes a rotating shaft with multiple cleaning wheels arranged axially on it. Both ends of the rotating shaft are rotatably connected to support plates via bearings. The lower ends of the two support plates are fixed to both sides of the transition platform. One end of the rotating shaft passes through the corresponding support plate and is connected to a stepper motor.
2. The transition platform for continuous casting grid production of batteries according to claim 1, characterized in that: A connecting block is fixed on the gantry frame. The connecting block has a guide hole. The connecting rod passes through the guide hole and is locked by a locking bolt. The lower end of the connecting rod is connected to the pressure block.
3. The transition platform for continuous casting grid production of batteries according to claim 1, characterized in that: The rotating shaft passes through the center of each sweeping wheel, and each sweeping wheel is fixedly connected to the rotating shaft by a locking nut.
4. The transition platform for continuous casting grid production of batteries according to claim 1, characterized in that: The bottom of the transition platform is hinged to a support frame, and a telescopic rod is provided on one side of the support frame. The fixed end of the telescopic rod is hinged to the support frame, and the telescopic end of the telescopic rod is hinged to the lower surface of the transition platform.
5. A transition platform for continuous casting grid production of batteries according to claim 4, characterized in that: The support frame is equipped with wheels at its bottom.