Tool for welding and filling soldering lug
By introducing a limiting step and a near-elliptical ring cover plate into the tooling for welding filler sheets, the problem of uneven filler sheet filling was solved, thereby improving welding quality and production efficiency.
Patent Information
- Application Number
- CN202520428532.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-12
AI Technical Summary
In existing technologies for welding dissimilar metals, the use of cover plates and support platforms to fill the weld spatter unevenly results in poor weld quality, making it prone to cracking and porosity, and is also time-consuming and labor-intensive.
Design a tooling for welding filler sheets, which adopts a structure in which a limiting step abuts against the bottom of the periphery of the cover plate or against the bottom of the inner wall of the placement groove to ensure that the cover plate does not move during the filling process. Combined with the design of the cover plate as a quasi-elliptical ring that matches the placement groove, uniform filling of the filler sheets is achieved.
It achieves uniform filling of the welding pads, improves welding quality, avoids cracking and porosity, simplifies the operation process, and improves production efficiency.
Smart Images
Figure CN223834441U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding, specifically to a tooling for welding filler sheets. Background Technology
[0002] The welding industry frequently encounters welding dissimilar metals. In such cases, welding strips are needed as transition welding materials. This process requires filling the gaps, and irregularly shaped welding strips are often encountered, making the filling process laborious and cumbersome. Current technology uses a cover plate and support platform for filling. The support platform has a placement groove, and the cover plate is placed inside the groove. Because of the welding strip filling, a gap must be left between the periphery of the cover plate and the inner wall of the placement groove. This allows the cover plate to move within the groove, resulting in uneven filling on one side, leaving the other side unfilled. This leads to poor weld quality, cracking, porosity, and ultimately, scrap, and is time-consuming and labor-intensive. Therefore, a new technical solution is urgently needed to address at least one of these problems. Summary of the Invention
[0003] The purpose of this invention is to provide a tooling for welding filler sheets, which can uniformly fill the filler sheets and ensure welding quality.
[0004] To achieve the above technical objectives and meet the above technical requirements, the technical solution adopted by this utility model is: a tooling for welding filler sheets, characterized in that it includes a support platform and a cover plate, a placement groove is provided on the upper side of the support platform, the cover plate is disposed in the placement groove, a limiting step is provided between the bottom periphery of the cover plate and the inner wall of the placement groove, and a filling gap for filling the filler sheets is provided between the inner wall of the placement groove and the periphery of the cover plate.
[0005] As a preferred technical solution, the limiting step is connected to the bottom of the inner wall of the placement groove to form an integral step structure, and the limiting step abuts against the bottom of the periphery of the cover plate.
[0006] As a preferred technical solution, the limiting step is connected to the bottom periphery of the cover plate to form an integral step structure, and the limiting step abuts against the bottom of the inner wall of the placement groove.
[0007] As a preferred technical solution, the bottom surface of the placement groove is provided with an anti-cavity groove.
[0008] As a preferred technical solution, the cover plate is an elliptical ring, and the shape of the placement groove matches the shape of the cover plate.
[0009] The beneficial effects of this utility model are:
[0010] 1) The limiting step limits the cover plate, so that the cover plate will not move when the welding strip is filled in the filling gap. This avoids uneven filling of the welding strip and ensures uniform filling of the welding strip, thus ensuring welding quality.
[0011] 2) The limiting step is connected to the support platform, and the limiting step abuts against the bottom of the periphery of the cover plate to form a limit, so the cover plate cannot move during filling; or the limiting step is connected to the cover plate, and the limiting step abuts against the bottom of the inner wall of the placement groove to form a limit, so the cover plate cannot move during filling.
[0012] 3) The clearance groove serves to reduce weight;
[0013] 4) The cover plate is an elliptical ring, which makes it easy for the welded pieces to meet the shape requirements after welding. Attached Figure Description
[0014] Figure 1 This is a structural diagram of existing technology;
[0015] Figure 2 This is a structural diagram of a tooling provided in one embodiment of the present invention;
[0016] Figure 3 This is a cross-sectional view of a tooling provided in one embodiment of the present invention;
[0017] Figure 4 This is a cross-sectional view of the tooling provided in a preferred embodiment of the present invention;
[0018] Figure 5 This is a structural diagram of a support platform provided in one embodiment of the present invention;
[0019] Figure 6 This is a structural diagram of a cover plate provided in one embodiment of the present utility model;
[0020] Figure 7 This is a structural diagram of the first irregularly shaped component and the second irregularly shaped component provided in one embodiment of this utility model.
[0021] exist Figures 1-7 In the middle, 1. support platform; 101. placement groove; 102. clearance groove; 2. cover plate; 3. limiting step; 4. filling gap; 5. first irregular part; 6. second irregular part. Detailed Implementation
[0022] The present invention will now be further described with reference to the accompanying drawings.
[0023] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "head," "tail," "top," "bottom," "left," "right," "front," "rear," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0024] Please see Figures 1-7 This utility model provides a tooling for welding filler sheets, including a support platform 1 and a cover plate 2. The support platform 1 has a placement groove 101 on its upper side, and the cover plate 2 is disposed in the placement groove 101. A limiting step 3 is provided between the bottom periphery of the cover plate 2 and the inner wall of the placement groove 101. A filling gap 4 for filling filler sheets is provided between the inner wall of the placement groove 101 and the periphery of the cover plate 2. The limiting step 3 limits the cover plate 2, so that the cover plate 2 will not move when the filler sheet is filled in the filling gap 4. This avoids uneven filling of the filler sheet, can uniformly fill the filler sheet, ensure welding quality, is simple and convenient to install, and improves production efficiency.
[0025] like Figures 1-7 As shown, there are two ways to set the limiting steps 3. The first way is to set the limiting steps 3 at the bottom of the inner walls on both sides of the placement groove 101. The limiting steps 3 are connected to the support platform 1 to form an integral step structure. In this way, the limiting steps 3 abut against the bottom of the periphery of the cover plate 2 to prevent the cover plate 2 from moving during filling. The second way is to set the limiting steps 3 at the bottom of both sides of the cover plate 2. The limiting steps 3 are connected to the bottom of the periphery of the cover plate 2 to form an integral step structure. In this way, the limiting steps 3 abut against the bottom of the periphery of the cover plate 2 to prevent the cover plate 2 from moving during filling, thereby preventing welding cracks and porosity that would cause scrap.
[0026] like Figures 1-7 As shown, the bottom surface of the placement groove 101 is provided with a void-avoiding groove 102, which serves to reduce weight and also to avoid voids.
[0027] like Figures 1-7As shown, the cover plate 2 is an elliptical ring, and the shape of the placement groove 101 matches the shape of the cover plate 2, which makes it suitable for welding irregular parts. Furthermore, the shape of the clearance groove 102 matches the shape of the placement groove 101, and it has good adaptability to the cover plate 2. Specifically, the bottom of the outer peripheral side and the bottom of the inner peripheral side of the cover plate 2 are respectively connected to the limiting steps 3. In this way, the limiting steps 3 on the outer peripheral side of the cover plate 2 abut against the inner wall of the corresponding placement groove 101, and a filling gap 4 is formed between the outer peripheral side of the cover plate 2 and the inner wall of the corresponding placement groove 101. The limiting steps 3 on the inner peripheral side of the cover plate 2 abut against the inner wall of the corresponding placement groove 101, and a filling gap 4 is formed between the limiting steps 3 on the inner peripheral side of the cover plate 2 and the inner wall of the corresponding placement groove 101. After filling, it can be welded into a first irregular part 5 and a second irregular part 6. The size of the first irregular part 5 is larger than that of the second irregular part 6.
[0028] The above embodiments are merely descriptions for clearly illustrating the present utility model, and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all implementations here, and the obvious variations or modifications derived therefrom are still within the protection scope of the present utility model.
Claims
1. A tooling for welding filler sheets, characterized in that, The device includes a support platform and a cover plate. A placement groove is provided on the upper side of the support platform, and the cover plate is placed in the placement groove. A limiting step is provided between the bottom periphery of the cover plate and the inner wall of the placement groove. A filling gap for filling welding pieces is provided between the inner wall of the placement groove and the periphery of the cover plate.
2. The tooling for welding filler sheets according to claim 1, characterized in that, The limiting step is connected to the bottom of the inner wall of the placement groove to form an integral step structure, and the limiting step abuts against the bottom of the periphery of the cover plate.
3. The tooling for welding filler sheets according to claim 1, characterized in that, The limiting step is connected to the bottom periphery of the cover plate to form an integral step structure, and the limiting step abuts against the bottom of the inner wall of the placement groove.
4. The tooling for welding filler sheets according to claim 1, characterized in that, The bottom surface of the placement slot is provided with a clearance groove.
5. The tooling for welding filler sheets according to claim 1, characterized in that, The cover plate is an elliptical ring, and the shape of the placement groove matches the shape of the cover plate.