Turnover distinguishing mechanism for annular parts
By designing a ring-shaped part flipping and discrimination mechanism, the automatic flipping and front-back discrimination of the ring-shaped part is realized by using cylinders and sensors. This solves the problems of the ring-shaped part shifting during the flipping process and the low degree of automation of the discrimination equipment, thereby improving production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202520432018.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing ring-shaped parts are prone to displacement, slippage, or collision during the flipping process, resulting in damage. Furthermore, the flipping and identification equipment has a low degree of automation, making it difficult to meet the needs of large-scale production.
A ring-shaped part flipping and discrimination mechanism was designed, which includes a positioning module, a detection module, a flipping module and a front-back discrimination module. The mechanism uses cylinders and sensors to realize the automatic flipping and front-back discrimination of ring-shaped parts, and realizes the type discrimination and flipping of multiple types of parts through the linkage of multiple cylinders.
It enables automated flipping and front/back identification of ring-shaped parts, improving production efficiency, reducing manual processing time, and lowering labor costs.
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Figure CN223834482U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flip detection technology, and in particular to a flip detection mechanism for ring-shaped parts. Background Technology
[0002] In existing technologies, ring-shaped parts are widely used. Due to their structural characteristics, they often require flipping during production, assembly, and inspection to ensure that their front and back conform to subsequent processing requirements. During flipping, ring-shaped parts are prone to shifting, slipping, or colliding, leading to damage or failed flipping. After flipping, the ring-shaped parts need to be checked for their front and back sides to ensure they meet subsequent process requirements. Existing ring-shaped part flipping and checking equipment mostly requires manual intervention, has a low degree of automation, and is difficult to meet the needs of large-scale production. Summary of the Invention
[0003] According to an embodiment of the present utility model, a ring-shaped part flipping and discrimination mechanism is provided, which includes a support platform and further includes: a positioning module, a detection module, a flipping module and a front-back discrimination module disposed on the support platform;
[0004] The ring-shaped part is placed on the positioning module;
[0005] The detection module and the positioning module are set up adjacent to each other. The detection module detects whether a ring-shaped part is placed on the positioning module.
[0006] The flipping module and the positioning module are arranged adjacent to each other. The flipping module fixes the ring part and drives the ring part to flip 180°. Then the flipped ring part is placed on the positioning module.
[0007] The orientation detection module is located below the positioning module. The orientation detection module determines whether the ring-shaped part has been flipped.
[0008] Furthermore, the positioning module includes: four connecting posts and a placement plate;
[0009] The bottom ends of the four connecting columns are fixed to the support platform;
[0010] The placement plate is fixed on four connecting columns, and the placement plate supports the ring-shaped part.
[0011] Furthermore, the front and back discrimination module includes: a first measuring cylinder, which is vertically fixed on the support platform and located below the placement plate. The placement plate has an opening opposite to the first measuring cylinder. The piston rod of the first measuring cylinder passes through the opening and connects with the annular part. The front and back of the annular part are determined according to the stroke of the piston rod.
[0012] Furthermore, the detection module includes: a through-beam sensor and a pair of mounting brackets;
[0013] A pair of mounting brackets are positioned opposite each other on both sides of the positioning module;
[0014] The transmitter and receiver of the through-beam sensor are fixed on a pair of mounting brackets respectively. The through-beam sensor detects the presence or absence of the ring-shaped part on the positioning module.
[0015] Furthermore, the flipping module includes: a pair of horizontal drive units, a pair of lifting units, and a pair of flipping units;
[0016] A pair of horizontal drive units are fixed on the support platform and symmetrically arranged on both sides of the positioning module;
[0017] A pair of lifting units are fixed to the output ends of a pair of horizontal drive units, and a pair of tilting units are fixed to the output ends of a pair of lifting units.
[0018] The horizontal drive unit drives the lifting unit to move closer to or away from the positioning module. The lifting unit drives the flipping unit to move up and down. The flipping unit clamps the ring-shaped part and drives the ring-shaped part to flip 180°.
[0019] Furthermore, the horizontal drive unit includes: a guide rail, a slider, and a drive cylinder;
[0020] The guide rail and drive cylinder are horizontally fixed on the support platform;
[0021] The slider is mounted on the guide rail.
[0022] The lifting unit is fixed on the slider and connected to the output end of the drive cylinder;
[0023] The drive cylinder drives the lifting unit to slide along the guide rail to move closer to or further away from the positioning module.
[0024] Furthermore, the lifting unit includes a rodless cylinder, which is vertically fixed at the output end of the horizontal drive unit. The output end of the rodless cylinder is connected to the tilting unit to drive the tilting unit to lift.
[0025] Furthermore, the flipping unit includes: a rotary cylinder and a V-shaped gripper;
[0026] The rotary cylinder is fixed at the output end of the lifting unit;
[0027] V-shaped grippers are fixed to the output end of the rotary cylinder;
[0028] The V-shaped gripper clamps and fixes the ring-shaped part. The rotary cylinder drives the V-shaped gripper to rotate 180° vertically, thereby causing the ring-shaped part to flip 180°.
[0029] Furthermore, it also includes: a pair of second measuring cylinders, the pair of second measuring cylinders being fixed on the support platform, the center of the pair of second measuring cylinders and the annular part being located on the same straight line, the piston rods of the pair of second measuring cylinders extending out and connecting with the annular part, and the outer diameter of the annular part being determined according to the stroke of the piston rods of the pair of second measuring cylinders.
[0030] Furthermore, it also includes: an ejector cylinder, which is fixed on the support platform and pushes the flipped annular part away from the positioning module.
[0031] The ring-shaped part flipping and judging mechanism according to the present invention can realize the type judgment, front and back judgment and automatic flipping of various ring-shaped parts. It has strong applicability, stable operation, greatly increases production efficiency, reduces manual processing time and reduces labor costs.
[0032] It should be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further illustration of the claimed technology. Attached Figure Description
[0033] Figure 1 This is a schematic diagram of the structure of the ring-shaped part flipping discrimination mechanism according to an embodiment of the present utility model;
[0034] Figure 2 This is a front view schematic diagram of the ring-shaped part flipping discrimination mechanism according to an embodiment of the present utility model;
[0035] Figure 3 This is a top view schematic diagram of the ring-shaped part flipping discrimination mechanism according to an embodiment of the present utility model. Detailed Implementation
[0036] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, further illustrating the present invention.
[0037] First, combine Figures 1-3 The ring-shaped part flipping and discrimination mechanism according to the present invention is used for flipping and discriminating ring-shaped parts, and has a wide range of applications.
[0038] like Figures 1-3 As shown, the annular part flipping and judging mechanism of this utility model embodiment includes a support platform 1, and further includes: a positioning module, a detection module, a flipping module 5 and a front-back judging module disposed on the support platform 1.
[0039] Specifically, such as Figures 1-3As shown, in this embodiment, the annular part 8 is placed on the positioning module, which provides a reference for the placement of the annular part 8. The detection module is adjacent to the positioning module and detects whether the annular part 8 is placed on the positioning module to trigger subsequent flipping and orientation discrimination actions. The flipping module 5 is adjacent to the positioning module, fixing the annular part 8 and driving it to flip 180° before placing the flipped annular part 8 back onto the positioning module. The orientation discrimination module is located below the positioning module and determines whether the annular part 8 has been flipped by detecting whether it is facing forward or backward. Through these modules, automated flipping and orientation discrimination of the annular part 8 can be achieved, reducing manual processing time and labor costs.
[0040] Specifically, such as Figures 1-3 As shown, in this embodiment, the positioning module includes: four connecting columns 21 and a placement plate 22; the bottom ends of the four connecting columns 21 are fixed on the support platform 1; the placement plate 22 is fixed on the four connecting columns 21, the placement plate 22 supports the annular part 8, the four connecting columns 21 are used to fix the placement plate 22 and raise the placement plate 22, and the placement plate 22 provides a reference for the placement position of the annular part 8.
[0041] Furthermore, such as Figures 1-3 As shown, in this embodiment, the front / back discrimination module includes: a first measuring cylinder 3, which is vertically fixed on the support platform 1 and positioned below the placement plate 22. The placement plate 22 has an opening opposite to the first measuring cylinder 3. When performing front / back discrimination, the piston rod of the first measuring cylinder 3 passes through the opening and connects with the annular part 8. The front / back of the annular part 8 is determined based on the stroke of the piston rod. Since the annular part 8 has some feature points, the distance from these feature points to the upper and lower end faces of the annular part 8 is different. The first measuring cylinder 3 is a high-precision stroke readable cylinder. After contacting the annular part 8, the specific stroke of the cylinder can be fed back. The front / back of the annular part 8 is determined based on the different strokes of the cylinder, thereby determining whether the annular part 8 has been flipped.
[0042] Specifically, such as Figures 1-3 As shown, in this embodiment, the detection module includes: a through-beam sensor 41 and a pair of mounting brackets 42; the pair of mounting brackets 42 are arranged opposite each other on both sides of the positioning module; the transmitting end and the receiving end of the through-beam sensor 41 are respectively fixed on the pair of mounting brackets 42; the through-beam sensor 41 detects the presence or absence of the annular part 8 on the positioning module; when the through-beam sensor 41 detects that the annular part 8 is in place, it triggers the subsequent flipping action and the front-back discrimination action.
[0043] Specifically, such as Figures 1-3As shown, in this embodiment, the flipping module 5 includes: a pair of horizontal drive units, a pair of lifting units, and a pair of flipping units; the pair of horizontal drive units are fixed on the support platform 1 and symmetrically arranged on both sides of the positioning module; the pair of lifting units are respectively fixed at the output ends of the pair of horizontal drive units, and the pair of flipping units are respectively fixed at the output ends of the pair of lifting units; the horizontal drive units drive the lifting units to move closer to or away from the positioning module, the lifting units drive the flipping units to move up and down, and the flipping units clamp the annular part 8 and drive the annular part 8 to flip 180°. Through the flipping module 5, the clamping and fixing of the annular part 8 and the flipping of its front and back sides are automatically realized.
[0044] Furthermore, such as Figures 1-3 As shown, in this embodiment, the horizontal drive unit includes: a guide rail 51, a slider 52, and a drive cylinder 53; the guide rail 51 and the drive cylinder 53 are horizontally fixed on the support platform 1, and the piston rod of the guide rail 51 and the drive cylinder 53 are parallel to each other; the slider 52 is slidably disposed on the guide rail 51; the lifting unit is fixed on the slider 52 and connected to the output end of the drive cylinder 53; the drive cylinder 53 drives the lifting unit to slide along the guide rail 51 to move closer to or away from the positioning module. The guide rail 51 provides guidance for the movement direction of the lifting unit and enhances the stability of the connection.
[0045] Furthermore, such as Figures 1-3 As shown, in this embodiment, the lifting unit includes: a rodless cylinder 54, which is vertically fixed to the output end of the horizontal drive unit. The output end of the rodless cylinder 54 is connected to the tilting unit to drive the tilting unit to lift.
[0046] Furthermore, such as Figures 1-3 As shown, in this embodiment, the flipping unit includes: a rotary cylinder 55 and a V-shaped gripper 56; the rotary cylinder 55 is fixed to the output end of the lifting unit; the V-shaped gripper 56 is fixed to the output end of the rotary cylinder 55; the V-shaped gripper 56 clamps and fixes the annular part 8, and the rotary cylinder 55 drives the V-shaped gripper 56 to rotate 180° vertically, thereby causing the annular part 8 to flip 180°, realizing the flipping of the front and back of the annular part 8, so as to carry out subsequent processes.
[0047] Furthermore, such as Figures 1-3As shown, in this embodiment, it further includes: a pair of second measuring cylinders 6, which are fixed on the support platform 1. The center of the pair of second measuring cylinders 6 and the annular part 8 are located on the same straight line. The piston rods of the pair of second measuring cylinders 6 extend out and connect with the annular part 8. The outer diameter of the annular part 8 is determined according to the stroke of the piston rods of the pair of second measuring cylinders 6. The second measuring cylinders 6 are high-precision stroke-readable cylinders. The two second measuring cylinders 6 are pushed out from both sides of the annular part 8 and stop after contacting the outer circle of the annular part 8. The specific stroke of the cylinder can be fed back. The outer diameter of the annular part 8 is determined according to the stroke of the cylinder, thereby distinguishing the type of annular part 8 with different outer diameters.
[0048] Furthermore, such as Figures 1-3 As shown, in this embodiment, it also includes: a push-out cylinder 7, which is fixed on the support platform 1. The push-out cylinder 7 pushes the annular part 8 that has been flipped away from the positioning module, so as to realize the discharge of the annular part 8 after flipping and distinguishing the front and back, and to carry out the next process.
[0049] This ring-shaped part flipping and discrimination mechanism is designed to handle multiple models of ring-shaped parts 8 and can be applied to automated processing production lines. It is achieved by the coordinated operation of multiple cylinders: When the conveyor places the ring-shaped part 8 on the placement plate 22, the through-beam sensor 41 detects that the ring-shaped part 8 has arrived. The drive cylinders 53 on both sides extend and drive the rodless cylinder 54, the rotary cylinder 55, and the V-shaped gripper 56 to move closer to the ring-shaped part 8. The V-shaped gripper 56 clamps the ring-shaped part 8. The two second measuring cylinders 6 extend and measure the outer diameter of the ring-shaped part 8 to determine its type and model. After the two second measuring cylinders 6 retract, the two rodless cylinders 54 lift the rotary cylinder 55, the V-shaped gripper 56, and the ring-shaped part 8 away from the placement plate 22. Then, the two rotary cylinders 55 rotate simultaneously to flip the ring-shaped part 8. The two rodless cylinders 54 then lower the rotary cylinder 55 and the ring-shaped part 8. After the through-beam sensor 41 receives a signal, the first measuring cylinder 3 extends and detects the feature point to determine whether the flipping is complete. When everything is complete, the ejection cylinder 7 ejects the ring-shaped part 8, achieving automatic discharge.
[0050] Above, refer to Figures 1-3 The present invention describes a ring-shaped part 8 flipping and distinguishing mechanism according to an embodiment of the present invention, which can realize the type discrimination, front and back discrimination and automatic flipping of various ring-shaped parts. It has strong applicability, stable operation, greatly increases production efficiency, reduces manual processing time and lowers labor costs.
[0051] It should be noted that, in this specification, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes that element.
[0052] Although the present invention has been described in detail through the preferred embodiments above, it should be understood that the above description should not be considered as a limitation of the present invention. Various modifications and substitutions to the present invention will be apparent to those skilled in the art after reading the above content. Therefore, the scope of protection of the present invention should be defined by the appended claims.
Claims
1. A ring-shaped part flipping detection mechanism, comprising a support platform, characterized in that, It also includes: a positioning module, a detection module, a flipping module, and a front / back discrimination module set on the support platform; The ring-shaped part is placed on the positioning module; The detection module is arranged adjacent to the positioning module, and the detection module detects whether the ring-shaped part is placed on the positioning module. The flipping module is arranged adjacent to the positioning module. The flipping module fixes the annular part and drives the annular part to flip 180°, and then places the flipped annular part on the positioning module. The orientation discrimination module is located below the positioning module, and the orientation discrimination module determines whether the annular part has been flipped.
2. The ring-shaped part flipping discrimination mechanism as described in claim 1, characterized in that, The positioning module includes: four connecting columns and a placement plate; The bottom ends of the four connecting columns are fixed to the support platform; The placement plate is fixed to the four connecting columns, and the placement plate supports the annular part.
3. The annular part flipping detection mechanism as described in claim 2, characterized in that, The front / back discrimination module includes: a first measuring cylinder, which is vertically fixed on the support platform and disposed below the placement plate. The placement plate has an opening opposite to the first measuring cylinder. The piston rod of the first measuring cylinder passes through the opening and connects with the annular part. The front / back of the annular part is determined according to the stroke of the piston rod.
4. The ring-shaped part flipping detection mechanism as described in claim 1, characterized in that, The detection module includes: a through-beam sensor and a pair of mounting brackets; The pair of mounting brackets are arranged opposite to each other on both sides of the positioning module; The transmitting and receiving ends of the through-beam sensor are respectively fixed on the pair of mounting brackets, and the through-beam sensor detects the presence or absence of the annular part on the positioning module.
5. The ring-shaped part flipping discrimination mechanism as described in claim 1, characterized in that, The flipping module includes: a pair of horizontal drive units, a pair of lifting units, and a pair of flipping units; The pair of horizontal drive units are fixed on the support platform and symmetrically arranged on both sides of the positioning module; The pair of lifting units are respectively fixed to the output ends of the pair of horizontal drive units, and the pair of tilting units are respectively fixed to the output ends of the pair of lifting units; The horizontal drive unit drives the lifting unit to move closer to or away from the positioning module, the lifting unit drives the flipping unit to move up and down, and the flipping unit clamps the annular part and drives the annular part to flip 180°.
6. The annular part flipping detection mechanism as described in claim 5, characterized in that, The horizontal drive unit includes: a guide rail, a slider, and a drive cylinder; The guide rail and the drive cylinder are horizontally fixed on the support platform; The slider is slidably mounted on the guide rail; The lifting unit is fixed on the slider and connected to the output end of the drive cylinder; The drive cylinder drives the lifting unit to slide along the guide rail to move closer to or further away from the positioning module.
7. The annular part flipping discrimination mechanism as described in claim 5, characterized in that, The lifting unit includes a rodless cylinder, which is vertically fixed to the output end of the horizontal drive unit. The output end of the rodless cylinder is connected to the tilting unit to drive the tilting unit to lift.
8. The annular part flipping detection mechanism as described in claim 5, characterized in that, The flipping unit includes: a rotary cylinder and a V-shaped gripper; The rotary cylinder is fixed to the output end of the lifting unit; The V-shaped gripper is fixed to the output end of the rotary cylinder; The V-shaped gripper clamps and fixes the annular part, and the rotary cylinder drives the V-shaped gripper to rotate 180° vertically, thereby causing the annular part to flip 180°.
9. The ring-shaped part flipping discrimination mechanism as described in claim 1, characterized in that, It also includes: a pair of second measuring cylinders, the pair of second measuring cylinders being fixed on the support platform, the center of the pair of second measuring cylinders and the annular part being located on the same straight line, the piston rods of the pair of second measuring cylinders extending out and connecting with the annular part, and the outer diameter of the annular part being determined according to the stroke of the piston rods of the pair of second measuring cylinders.
10. The annular part flipping detection mechanism as described in claim 1, characterized in that, It also includes: an ejector cylinder, which is fixed on the support platform, and the ejector cylinder pushes the annular part, which has been flipped, away from the positioning module.