Ice crystal dry particle applying machine for clone raw stone ceramic tile production

Abstract

The utility model discloses an ice crystal dry grain applying machine for producing clone raw stone ceramic tiles, which relates to the technical field of ceramic tile production, and comprises a main body assembly, a material storage barrel, a material distributing device and a conveying device, the material storage barrel is communicated with the top of the material distributing device, and the material distributing device is fixedly connected with the top of the conveying device; the anti-blocking assembly is located in an inner cavity of the material storage barrel and comprises a first motor, a rotating shaft, a lead screw, a synchronous belt, a wedging block, a connecting base, a wedging groove, a stirring rod and a lifting plate, the first motor is fixedly connected to one side of the top of the material storage barrel, and the rotating shaft is arranged on one side of the inner cavity of the material storage barrel; the ice crystal dry particles in the storage barrel are kept in a loose state through the anti-caking assembly, the problem that the ice crystal dry particles are prone to caking is effectively solved by combining the dehumidification and liquidity increasing effects of the heating wire, and smooth conveying of the dry particles from the storage barrel to the distribution equipment and distribution uniformity are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile production technology, and in particular to an ice crystal dry granule application machine for the production of cloned raw stone ceramic tiles. Background Technology

[0002] In the production process of cloned raw stone ceramic tiles, the application of ice crystal dry particles is crucial. The application device ensures that the ice crystal dry particles can be applied evenly and efficiently to the ceramic tiles.

[0003] In the traditional process of applying ice crystal dry granules in the production of cloned raw stone ceramic tiles, the ice crystal dry granules are directly placed in the ice crystal dry granule storage bin for storage. Due to the characteristics of ice crystal dry granules and the influence of environmental humidity and other factors, the granules are prone to sticking together. Existing technology lacks the operation of dispersing and dehumidifying the ice crystal dry granules, which easily forms lumps, affecting the use. This not only affects the smooth transportation of dry granules from the storage bin to the spreading equipment, but may also lead to uneven spreading. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the above and / or existing ice crystal dry granule application machines for the production of cloned raw stone ceramic tiles, this utility model is proposed.

[0006] Therefore, the problem to be solved by this invention is how to address the lack of operations for dispersing and dehumidifying dry ice crystal particles.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a dry granule application machine for producing cloned raw stone ceramic tiles, comprising,

[0008] The main components include a storage tank, a fabric spreading device, and a conveying device. The storage tank is connected to the top of the fabric spreading device, and the fabric spreading device is fixedly connected to the top of the conveying device.

[0009] An anti-caking assembly, located within the inner cavity of a storage hopper, includes a first motor, a rotating shaft, a lead screw, a timing belt, a locking block, a connecting seat, a locking groove, a stirring rod, and a lifting plate. The first motor is fixedly connected to one side of the top of the storage hopper. The rotating shaft is located on one side of the inner cavity of the storage hopper. The lead screw is located on the other side of the inner cavity of the storage hopper and cooperates with the first motor. The rotating shaft and the lead screw are connected by a timing belt. The locking block is fixedly connected to the bottom of the rotating shaft. The connecting seat is located on the surface of the locking block, and the inner cavity of the connecting seat has a locking groove. The connecting seat and the locking block cooperate through the locking groove. The stirring rod is fixedly connected to one side of the connecting seat, and the lifting plate is located on the other side of the connecting seat and cooperates with the lead screw.

[0010] An adjustment component is disposed at the bottom of the fabric-making equipment, including a first fabric plate and an adjustment member. The first fabric plate is disposed at the bottom of the fabric-making equipment, and the adjustment member is disposed on one side of the first fabric plate.

[0011] As a preferred embodiment of the ice crystal dry granule applicator for the production of cloned raw stone ceramic tiles according to this utility model, wherein: the inner cavity of the storage barrel is provided with heating wires, and there are multiple sets of heating wires, which are evenly distributed in the inner cavity of the storage barrel.

[0012] As a preferred embodiment of the ice crystal dry granule application machine for producing cloned raw stone ceramic tiles according to this utility model, one side of the lifting plate is threadedly connected to the lead screw, and the other side of the lifting plate is rotatably connected to the connecting seat through a bearing.

[0013] As a preferred embodiment of the ice crystal dry granule applicator for the production of cloned raw stone ceramic tiles according to this utility model, the top of the rotating shaft passes through the storage tank and is rotatably connected to a limiting plate through a bearing, and the limiting plate is fixedly connected to the top of the storage tank.

[0014] As a preferred embodiment of the ice crystal dry granule applicator for the production of cloned raw stone ceramic tiles according to this utility model, the stirring rods are in multiple sets and are evenly distributed on the surface of the connecting seat.

[0015] As a preferred embodiment of the ice crystal dry granule application machine for producing cloned raw stone ceramic tiles according to this utility model, the adjusting component includes a second fabric plate disposed at the bottom of the first fabric plate, both the surface of the first fabric plate and the second fabric plate are provided with mesh holes, and the surfaces of the second fabric plate and the first fabric plate are in contact.

[0016] As a preferred embodiment of the ice crystal dry granule application machine for producing cloned raw stone ceramic tiles according to this utility model, wherein: a support plate is provided on the surface of the second material plate, the second material plate passes through one side of the support plate and is slidably connected to the support plate, and the support plate is fixedly connected to the bottom of the material application equipment.

[0017] As a preferred embodiment of the ice crystal dry granule application machine for producing cloned raw stone ceramic tiles according to this utility model, the support plate has two sets and is symmetrically distributed on both sides of the second material application plate.

[0018] As a preferred embodiment of the ice crystal dry granule application machine for producing cloned raw stone ceramic tiles according to this utility model, the adjusting component further includes a second motor fixedly connected to the bottom of the material application equipment, the output shaft of the second motor is fixedly connected to a threaded rod, a threaded sleeve is embedded in the inner cavity of the second material application plate, one side of the threaded sleeve penetrates the second material application plate and is threadedly connected to the threaded rod.

[0019] As a preferred embodiment of the ice crystal dry granule application machine for producing cloned raw stone ceramic tiles according to this utility model, the conveying equipment is equipped with sensors on both sides, and an audible and visual alarm is fixedly connected to one side of the conveying equipment and works in conjunction with the sensors.

[0020] The beneficial effects of this utility model are as follows: by using the anti-caking component to keep the ice crystal dry granules in the storage tank in a loose state, combined with the dehumidification and increased fluidity of the heating wire, the problem of ice crystal dry granules easily clumping is effectively solved, ensuring the smooth transport of dry granules from the storage tank to the fabric spreading equipment and the uniformity of the fabric spreading. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a structural diagram of an ice crystal dry granule applicator used in the production of cloned raw stone ceramic tiles.

[0023] Figure 2 This is a cross-sectional view of the storage hopper of an ice crystal dry granule applicator used in the production of cloned raw stone ceramic tiles.

[0024] Figure 3 This is a partial structural diagram of the anti-caking component of the ice crystal dry granule applicator used in the production of cloned raw stone ceramic tiles.

[0025] Figure 4 This is a structural diagram of the second feeding plate and support plate of the ice crystal dry granule applicator used in the production of cloned raw stone ceramic tiles.

[0026] Figure 5 For use in the production of cloned raw stone ceramic tiles, ice crystal dry granule application machine Figure 4 Enlarged view of region A in the middle.

[0027] In the diagram: 100, main component; 101, storage bin; 101a, heating wire; 102, material feeding device; 103, conveying device; 103a, sensor; 103b, audible and visual alarm; 200, anti-caking component; 201, first motor; 202, rotating shaft; 202a, limiting plate; 203, lead screw; 204, synchronous belt; 205, mating block; 206, connecting seat; 207, mating groove; 208, stirring rod; 209, lifting plate; 300, adjusting component; 301, first material feeding plate; 302, adjusting component; 302a, second material feeding plate; 302b, mesh; 302c, support plate; 302d, second motor; 302e, threaded rod; 302f, threaded sleeve. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0031] Example 1

[0032] Reference Figures 1-3 This is the first embodiment of the present invention. This embodiment provides an ice crystal dry granule application machine for the production of cloned raw stone ceramic tiles. The ice crystal dry granule application machine for the production of cloned raw stone ceramic tiles includes an anti-caking component 200, which can keep the ice crystal dry granules in the storage bucket 101 in a loose state.

[0033] Specifically, the main component 100 includes a storage tank 101, a fabric spreading device 102, and a conveying device 103. The storage tank 101 is connected to the top of the fabric spreading device 102, and the fabric spreading device 102 is fixedly connected to the top of the conveying device 103; and,

[0034] The anti-caking component 200, located inside the storage tank 101, includes a first motor 201, a rotating shaft 202, a lead screw 203, a timing belt 204, a locking block 205, a connecting seat 206, a locking groove 207, a stirring rod 208, and a lifting plate 209. The first motor 201 is fixedly connected to one side of the top of the storage tank 101. The rotating shaft 202 is located on one side of the inner cavity of the storage tank 101, and the lead screw 203 is located on the other side of the inner cavity of the storage tank 101 and cooperates with the first motor 201. The rotating shaft 202 and the lead screw 203 are connected by the timing belt 204. The connecting rod is connected in a row. A mating block 205 is fixedly connected to the bottom of the rotating shaft 202. A connecting seat 206 is disposed on the surface of the mating block 205. A mating groove 207 is formed in the inner cavity of the connecting seat 206. The connecting seat 206 and the mating block 205 are engaged through the mating groove 207. A stirring rod 208 is fixedly connected to one side of the connecting seat 206. A lifting plate 209 is disposed on the other side of the connecting seat 206 and engages with a lead screw 203. One side of the lifting plate 209 is threadedly connected to the lead screw 203, and the other side of the lifting plate 209 is rotatably connected to the connecting seat 206 via a bearing.

[0035] An adjustment component 300 is disposed at the bottom of the fabric spreading device 102, including a first fabric spreading plate 301 and an adjustment component 302. The first fabric spreading plate 301 is disposed at the bottom of the fabric spreading device 102, and the adjustment component 302 is disposed on one side of the first fabric spreading plate 301.

[0036] The storage bin 101 is used to store ice crystal dry granules. A solenoid valve is installed at the bottom of the bin and is connected to the top of the spreading device 102. The spreading device 102 is fixed to the top of the conveying device 103. The conveying device 103 is responsible for conveying the tiles and other items to be covered with ice crystal dry granules to the area below the spreading device 102, so that the spreading device 102 can spread the ice crystal dry granules on the tiles. The storage bin 101, the spreading device 102 and the conveying device 103 are all existing technologies and will not be described in detail.

[0037] The first motor 201 provides power to drive the lead screw 203 to rotate, thereby causing the rotating shaft 202 and the mating block 205 to rotate synchronously under the action of the synchronous belt 204. The mating block 205 and the connecting seat 206 cooperate through the mating groove 207, which in turn drives the connecting seat 206 and the stirring rod 208 to rotate, stirring the ice crystal dry granules in the storage tank 101 to prevent them from clumping. At the same time, when the lead screw 203 rotates, the lifting plate 209 will move up and down along the lead screw 203. The other side of the lifting plate 209 is rotatably connected to the connecting seat 206 through a bearing, so that the connecting seat 206 and the stirring rod 208 can also move up and down while rotating, further expanding the stirring range and avoiding the impact of clumping on the uniformity of the fabric.

[0038] Specifically, heating wires 101a are embedded in the inner cavity of the storage bin 101. There are multiple sets of heating wires 101a, which are evenly distributed in the inner cavity of the storage bin 101.

[0039] When the heating wire 101a is energized, it heats up and heats the inner cavity of the storage tank 101. Multiple sets of evenly distributed heating wires 101a can make the temperature inside the storage tank 101 more uniform, further solving the problem of ice crystal dry granules easily clumping due to humidity. Heating reduces the humidity inside the storage tank 101, and at the same time, the flowability of the ice crystal dry granules is enhanced after being heated, which is more conducive to their conveying from the storage tank 101 to the material distribution equipment 102.

[0040] Specifically, the top of the rotating shaft 202 passes through the storage bin 101 and is rotatably connected to the limiting plate 202a via a bearing. The limiting plate 202a is fixedly connected to the top of the storage bin 101.

[0041] The axial displacement of the rotating shaft 202 during rotation is limited by the limiting plate 202a, thereby ensuring the stability of the rotation of the rotating shaft 202, and thus ensuring the stability and reliability of the stirring action of the stirring rod 208, resulting in a better anti-caking effect.

[0042] Specifically, there are multiple sets of stirring rods 208, which are evenly distributed on the surface of the connecting seat 206.

[0043] Multiple sets of stirring rods 208 rotate with the connecting seat 206 to stir the ice crystal dry particles in the storage tank 101 in all directions, thereby increasing the stirring coverage, improving the stirring effect, and more effectively preventing the ice crystal dry particles from clumping.

[0044] Example 2

[0045] Reference Figure 1 , Figure 4 and Figure 5 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0046] Specifically, the adjusting member 302 includes a second fabric plate 302a disposed at the bottom of the first fabric plate 301. Mesh holes 302b are provided on the surfaces of both the first fabric plate 301 and the second fabric plate 302a. The surfaces of the second fabric plate 302a and the first fabric plate 301 are in contact.

[0047] The first feeding plate 301 is located at the bottom of the feeding device 102. The ice crystal dry granules enter the first feeding plate 301 and the second feeding plate 302a from the feeding device 102. By adjusting the overlap of the mesh 302b of the two feeding plates, the amount of material can be precisely controlled, which makes it easier to present different effects of cloned raw stone tiles.

[0048] Specifically, a support plate 302c is provided on the surface of the second fabric plate 302a. The second fabric plate 302a passes through one side of the support plate 302c and is slidably connected to the support plate 302c. The support plate 302c is fixedly connected to the bottom of the fabric feeding device 102. There are two sets of support plates 302c, which are symmetrically distributed on both sides of the second fabric plate 302a.

[0049] By supporting and guiding the second fabric plate 302a from both sides, the second fabric plate 302a is kept in balance during the sliding process, which further improves the sliding stability of the second fabric plate 302a and avoids problems such as tilting or jamming that affect the accuracy of fabric quantity adjustment during the adjustment process.

[0050] Specifically, the adjusting component 302 also includes a second motor 302d fixedly connected to the bottom of the fabric feeding device 102. The output shaft of the second motor 302d is fixedly connected to a threaded rod 302e. A threaded sleeve 302f is embedded in the inner cavity of the second fabric plate 302a. One side of the threaded sleeve 302f passes through the second fabric plate 302a and is threadedly connected to the threaded rod 302e.

[0051] The second motor 302d can drive the threaded rod 302e to rotate, and the threaded rod 302e is threadedly connected to the threaded sleeve 302f, which can drive the second fabric plate 302a to move, thereby adjusting the overlap of the mesh 302b of the first fabric plate 301 and the second fabric plate 302a.

[0052] Specifically, sensors 103a are installed on both sides of the conveying device 103, and an audible and visual alarm 103b is fixedly connected to one side of the conveying device 103, which works in conjunction with the sensors 103a.

[0053] Sensor 103a monitors the position of the tiles on the conveyor 103 in real time. When abnormalities such as tile deviation are detected, a signal is transmitted to the audible and visual alarm 103b to remind the operator to make timely adjustments to ensure the accuracy of the material distribution and product quality.

[0054] The sensor 103a and the audible and visual alarm 103b can be connected to an external PLC controller. The PLC controller controls the audible and visual alarm 103b based on the signal from the sensor 103a. This is existing technology, and those skilled in the art can set it up according to the actual situation.

[0055] In operation, when the first motor 201 starts, it drives the lead screw 203 to rotate. The lead screw 203 is connected to the rotating shaft 202 via a synchronous belt 204, causing the rotating shaft 202 to rotate synchronously. The engaging block 205 at the bottom of the rotating shaft 202 rotates accordingly. The engaging block 205 engages with the connecting seat 206 via a engaging groove 207, causing the connecting seat 206 to rotate. The stirring rod 208 on one side of the connecting seat 206 rotates accordingly, stirring the ice crystal dry granules in the storage tank 101 to prevent them from clumping. At the same time, when the lead screw 203 rotates, the lifting plate threadedly connected to the lead screw 203... 209 moves up and down along the lead screw 203. The other side of the lifting plate 209 is rotatably connected to the connecting seat 206 through a bearing, so that the connecting seat 206 can move up and down while rotating, further expanding the mixing range and preventing the ice crystal dry granules from clumping in all directions. This can solve the problem of ice crystal dry granules being prone to clumping due to their characteristics and environmental humidity, as mentioned in the background technology. By combining mixing and lifting, the ice crystal dry granules are kept in a loose state in the storage tank 101, ensuring that they can be smoothly transported from the storage tank 101 to the spreading equipment 102, and avoiding the impact of clumping on the uniformity of spreading.

[0056] Subsequently, the ice crystal granules enter the feeding device 102 and are fed through the first feeding plate 301 and the second feeding plate 302a. By starting the second motor 302d, the threaded rod 302e is driven to rotate. The threaded rod 302e is threadedly connected to the threaded sleeve 302f, thereby converting the rotational motion of the motor into the linear motion of the second feeding plate 302a, realizing precise control of the position of the second feeding plate 302a. Thus, by adjusting the overlap of the mesh 302b of the first feeding plate 301 and the second feeding plate 302a, the amount of ice crystal granules fed can be accurately controlled, making it easier to present different effects on the cloned raw stone ceramic tiles.

[0057] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A dry granule application machine for producing cloned raw stone ceramic tiles, characterized in that: include, The main component (100) includes a storage tank (101), a fabric spreading device (102), and a conveying device (103). The storage tank (101) is connected to the top of the fabric spreading device (102), and the fabric spreading device (102) is fixedly connected to the top of the conveying device (103). An anti-caking assembly (200) is located inside the storage tank (101) and includes a first motor (201), a rotating shaft (202), a lead screw (203), a synchronous belt (204), a locking block (205), a connecting seat (206), a locking groove (207), a stirring rod (208), and a lifting plate (209). The first motor (201) is fixedly connected to one side of the top of the storage tank (101), the rotating shaft (202) is located on one side of the inner cavity of the storage tank (101), and the lead screw (203) is located on the other side of the inner cavity of the storage tank (101) and cooperates with the first motor (201). The rotating shaft (202) and the lead screw (203) are connected by a synchronous belt (204). The mating block (205) is fixedly connected to the bottom of the rotating shaft (202). The connecting seat (206) is disposed on the surface of the mating block (205). The inner cavity of the connecting seat (206) is provided with a mating groove (207). The connecting seat (206) and the mating block (205) are engaged through the mating groove (207). The stirring rod (208) is fixedly connected to one side of the connecting seat (206). The lifting plate (209) is disposed on the other side of the connecting seat (206) and engages with the lead screw (203); and, An adjustment component (300) is disposed at the bottom of the fabric-laying device (102), including a first fabric plate (301) and an adjustment component (302). The first fabric plate (301) is disposed at the bottom of the fabric-laying device (102), and the adjustment component (302) is disposed on one side of the first fabric plate (301).

2. The ice crystal dry granule application machine for the production of cloned raw stone ceramic tiles as described in claim 1, characterized in that: The inner cavity of the storage tank (101) is provided with heating wires (101a), and there are multiple sets of heating wires (101a) that are evenly distributed in the inner cavity of the storage tank (101).

3. The ice crystal dry granule applicator for the production of cloned raw stone ceramic tiles as described in claim 2, characterized in that: One side of the lifting plate (209) is threadedly connected to the lead screw (203), and the other side of the lifting plate (209) is rotatably connected to the connecting seat (206) through a bearing.

4. The ice crystal dry granule application machine for the production of cloned raw stone ceramic tiles as described in claim 3, characterized in that: The top of the rotating shaft (202) passes through the storage tank (101) and is rotatably connected to a limiting plate (202a) via a bearing. The limiting plate (202a) is fixedly connected to the top of the storage tank (101).

5. The ice crystal dry granule applicator for the production of cloned raw stone ceramic tiles as described in claim 4, characterized in that: There are multiple sets of stirring rods (208), which are evenly distributed on the surface of the connecting seat (206).

6. The ice crystal dry granule application machine for the production of cloned raw stone ceramic tiles as described in claim 1, characterized in that: The adjusting member (302) includes a second fabric plate (302a) disposed at the bottom of the first fabric plate (301). Both the first fabric plate (301) and the second fabric plate (302a) have mesh holes (302b) on their surfaces, and the surfaces of the second fabric plate (302a) and the first fabric plate (301) are in contact.

7. The ice crystal dry granule application machine for producing cloned raw stone ceramic tiles as described in claim 6, characterized in that: The surface of the second fabric plate (302a) is provided with a support plate (302c). The second fabric plate (302a) passes through one side of the support plate (302c) and is slidably connected to the support plate (302c). The support plate (302c) is fixedly connected to the bottom of the fabric feeding device (102).

8. The ice crystal dry granule applicator for the production of cloned raw stone ceramic tiles as described in claim 7, characterized in that: There are two sets of support plates (302c), which are symmetrically distributed on both sides of the second fabric plate (302a).

9. The ice crystal dry granule application machine for producing cloned raw stone ceramic tiles as described in claim 8, characterized in that: The adjusting component (302) also includes a second motor (302d) fixedly connected to the bottom of the fabric feeding device (102). The output shaft of the second motor (302d) is fixedly connected to a threaded rod (302e). A threaded sleeve (302f) is embedded in the inner cavity of the second fabric plate (302a). One side of the threaded sleeve (302f) passes through the second fabric plate (302a) and is threadedly connected to the threaded rod (302e).

10. The ice crystal dry granule applicator for the production of cloned raw stone ceramic tiles as described in claim 1, characterized in that: Sensors (103a) are provided on both sides of the conveying device (103), and an audible and visual alarm (103b) is fixedly connected to one side of the conveying device (103) and works in conjunction with the sensor (103a).

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