Polymer repair mortar preparation device

By designing a polymer repair mortar preparation device that includes a mixing mechanism and a water addition mechanism, the problem of inaccurate water addition was solved, achieving precise control of water volume and full mixing of raw materials, thus producing high-quality polymer mortar.

CN223834781UActive Publication Date: 2026-01-27SHENYANG CONCRETE BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422930204.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2026-01-27
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

During the preparation of polymer repair mortar, workers often add water based on experience, which can easily lead to over-addition and make it difficult to accurately control the amount of water.

Method used

A polymer repair mortar preparation device including a stirring mechanism and a water addition mechanism was designed. The stirring rod is driven by a stirring motor to mix the raw materials, and the water inlet and outlet pipes are controlled by a one-way valve to achieve precise control of the water addition.

Benefits of technology

It achieves precise water addition, prevents excessive water addition, ensures thorough mixing of raw materials and water, and produces high-quality polymer mortar.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polymer repair mortar preparation device which comprises an equipment support, movable wheels are arranged at the bottom of the equipment support, a movable hole is formed in the equipment support, a stirring mechanism is connected to the movable hole, and the stirring mechanism comprises a rotating shaft movably installed on the equipment support and a limiting disc fixed to the equipment support. A hand wheel is fixedly installed at one end of the rotating shaft and connected with a limiting bolt, a stirring tank is fixedly installed on the rotating shaft, a stirring motor is fixedly installed at the bottom of the stirring tank, a stirring rod is fixedly installed at the position, located at the output tail end of the stirring motor, in the stirring tank, a side support is fixedly installed on the rotating shaft, and a water adding mechanism is installed on the side support. According to the polymer repair mortar preparation device, water can be sucked into the water pumping cylinder body through the water inlet pipe when the piston is pulled, the water in the water pumping cylinder body can be pressed into the stirring tank when the piston is pushed forwards, the adding amount of the water can be accurately controlled by controlling the stroke of the piston, and the situation that excessive water is added is prevented.
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Description

Technical Field

[0001] This utility model relates to the field of mortar preparation equipment, and in particular to a polymer repair mortar preparation equipment. Background Technology

[0002] Polymer repair mortar is a high-strength inorganic adhesive specifically developed to address the unsuitability of ordinary cement mortar as a protective layer for thermal insulation materials. This material possesses not only the adhesive properties of polymer materials but also the durability of inorganic materials. The preparation of polymer mortar involves first pouring raw materials into a mixing tank, then adding water to thoroughly mix the materials and water. However, workers often add water to the mixing tank based on experience, which can lead to over-addition. Therefore, a polymer repair mortar preparation device is proposed. Utility Model Content

[0003] The main objective of this invention is to provide a polymer repair mortar preparation device that can effectively solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A polymer repair mortar preparation device includes an equipment support frame with movable wheels at the bottom and movable holes on the frame. A stirring mechanism is connected to the movable holes. The stirring mechanism includes a rotating shaft movably mounted on the equipment support frame and a limiting plate fixed on the frame frame. A handwheel is fixedly mounted at one end of the rotating shaft, and a limiting pin is connected to the handwheel. A stirring tank is fixedly mounted on the rotating shaft, and a stirring motor is fixedly mounted at the bottom of the stirring tank. A stirring rod is fixedly mounted inside the stirring tank at the output end of the stirring motor. A side support frame is fixedly mounted on the rotating shaft, and a water-adding mechanism is mounted on the side support frame. The water-adding mechanism includes a positioning sleeve fixed on the side support frame, and a water-drawing cylinder is fixedly mounted inside the positioning sleeve. One end of the water-drawing cylinder is connected to an inlet pipe and an outlet pipe, and both the inlet and outlet pipes are equipped with one-way valves. A piston is movably mounted inside the water-drawing cylinder, and a pull rod is fixedly mounted on the piston.

[0006] Furthermore, the bottom of the mixing tank is provided with a through hole, through which the output end of the mixing motor extends into the mixing tank.

[0007] Furthermore, the stirring rod is movably mounted inside the stirring tank via a stirring motor, the stirring tank is movably mounted on the equipment support via a rotating shaft, the limiting plate has a through hole, and the limiting pin is embedded in the limiting plate through the through hole.

[0008] Furthermore, the one-way valve in the inlet pipe only allows external liquids to enter the pumping cylinder, and the one-way valve in the outlet pipe only allows liquids from the pumping cylinder to enter the mixing tank.

[0009] Furthermore, the water pumping cylinder is fixed to the side bracket by a positioning sleeve, and the end of the water outlet pipe is connected to the mixing tank.

[0010] Furthermore, the stirring mechanism is movably mounted on the equipment bracket via a movable hole.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] When using it, the raw materials can be poured into the mixing tank. After the raw materials are poured into the mixing tank, the piston can be pushed and pulled. When the piston is pulled, water will be sucked into the water tank through the water inlet pipe. When the piston is pushed forward, the water in the water tank will be forced into the mixing tank. By controlling the stroke of the piston, the amount of water added can be precisely controlled to prevent excessive water from being added. After the water is forced into the mixing tank, the mixing motor can drive the mixing rod to rotate, so that the raw materials and water are fully mixed to make polymer mortar. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the stirring mechanism of this utility model;

[0015] Figure 3 This is a schematic diagram of the water filling mechanism of this utility model.

[0016] In the diagram: 1. Equipment support; 2. Side support; 3. Casters; 4. Movable hole; 5. Stirring mechanism; 501. Stirring tank; 502. Stirring motor; 503. Stirring rod; 504. Rotating shaft; 505. Limit pin; 506. Handwheel; 507. Limiting plate; 6. Water filling mechanism; 601. Water outlet pipe; 602. Water inlet pipe; 603. Check valve; 604. Water pumping cylinder; 605. Positioning sleeve; 606. Piston; 607. Pull rod. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] like Figure 1As shown, a polymer repair mortar preparation device includes an equipment support 1, with movable wheels 3 at the bottom of the equipment support 1, and movable holes 4 on the equipment support 1. A stirring mechanism 5 is connected to the movable holes 4, and a water adding mechanism 6 is installed on the side support 2. The stirring mechanism 5 is movably installed on the equipment support 1 through the movable holes 4. The amount of water added to the mixing tank 501 can be precisely controlled by the water adding mechanism 6, and the raw materials and water can be fully mixed by the stirring mechanism 5 to make polymer mortar.

[0019] like Figure 2 As shown, the stirring mechanism 5 includes a rotating shaft 504 movably mounted on the equipment bracket 1 and a limiting plate 507 fixed on the equipment bracket 1. A handwheel 506 is fixedly mounted on one end of the rotating shaft 504, and a limiting pin 505 is connected to the handwheel 506. A stirring tank 501 is fixedly mounted on the rotating shaft 504. A stirring motor 502 is fixedly mounted on the bottom of the stirring tank 501. A stirring rod 503 is fixedly mounted inside the stirring tank 501 at the output end of the stirring motor 502. A through hole is opened at the bottom of the stirring tank 501, and the output end of the stirring motor 502 extends into the stirring tank 501 through the through hole. The stirring rod 503 is movably mounted inside the stirring tank 501 through the stirring motor 502. The stirring tank 501 is movably mounted on the equipment bracket 1 through the rotating shaft 504. A through hole is opened on the limiting plate 507, and the limiting pin 505 is embedded in the limiting plate 507 through the through hole.

[0020] Specifically, the stirring motor 502 can drive the stirring rod 503 to rotate, thereby stirring the raw materials in the mixing tank 501. After the stirring is finished, the limiting pin 505 in the limiting plate 507 can be pulled out. After pulling out the limiting pin 505 in the limiting plate 507, the rotating shaft 504 can be rotated by the handwheel 506 to pour out the polymer mortar in the mixing tank 501.

[0021] like Figure 3 As shown, the water filling mechanism 6 includes a positioning sleeve 605 fixed on the side bracket 2. A water pumping cylinder 604 is fixedly installed inside the positioning sleeve 605. One end of the water pumping cylinder 604 is connected to an inlet pipe 602 and an outlet pipe 601. Both the inlet pipe 602 and the outlet pipe 601 are equipped with a one-way valve 603. A piston 606 is movably installed inside the water pumping cylinder 604. A pull rod 607 is fixedly installed on the piston 606. The one-way valve 603 in the inlet pipe 602 only allows external liquid to enter the water pumping cylinder 604. The one-way valve 603 in the outlet pipe 601 only allows liquid in the water pumping cylinder 604 to enter the mixing tank 501. The water pumping cylinder 604 is fixed on the side bracket 2 by the positioning sleeve 605. The end of the outlet pipe 601 is connected to the mixing tank 501.

[0022] Specifically, the piston 606 can be pushed and pulled by the lever 607. When the piston 606 is pulled, water will be drawn into the water tank 604 through the water inlet pipe 602. When the piston 606 is pushed forward, the water in the water tank 604 will be forced into the mixing tank 501. By controlling the stroke of the piston 606, the amount of water added can be precisely controlled to prevent excessive water from being added.

[0023] It should be noted that this utility model is a polymer repair mortar preparation device. In actual use, the raw materials are first poured into the mixing tank 501, and then the end of the water inlet pipe 602 is immersed in water. Then, the piston 606 can be pushed and pulled. Since the one-way valve 603 in the water inlet pipe 602 only allows external liquid to enter the pumping cylinder 604, and the one-way valve 603 in the water outlet pipe 601 only allows liquid in the pumping cylinder 604 to enter the mixing tank 501, when the piston 606 is pulled, water will be drawn into the pumping cylinder 604 through the water inlet pipe 602. When the piston 606 is pushed forward, the water in the pumping cylinder 604 will be forced into the mixing tank 501. In mixing tank 501, after water is pressed into the mixing tank 501, the mixing motor 502 can be started. After the mixing motor 502 is started, it will drive the mixing rod 503 to rotate, thereby stirring the raw materials in the mixing tank 501, so that the raw materials and water are fully mixed to form polymer mortar. Then, the limiting pin 505 in the limiting plate 507 can be pulled out. After pulling out the limiting pin 505 in the limiting plate 507, the handwheel 506 can be turned. After turning the handwheel 506, it will drive the rotating shaft 504 to rotate. After the rotating shaft 504 rotates, it will drive the mixing tank 501 to rotate, thereby pouring out the polymer mortar in the mixing tank 501.

[0024] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A polymer repair mortar preparation device, comprising an equipment support (1), characterized in that: The equipment support (1) is provided with movable wheels (3) at the bottom. The equipment support (1) is provided with movable holes (4). A stirring mechanism (5) is connected to the movable holes (4). The stirring mechanism (5) includes a rotating shaft (504) movably mounted on the equipment support (1) and a limiting plate (507) fixed on the equipment support (1). A handwheel (506) is fixedly mounted on one end of the rotating shaft (504). A limiting pin (505) is connected to the handwheel (506). A stirring tank (501) is fixedly mounted on the rotating shaft (504). A stirring motor (502) is fixedly mounted at the bottom of the stirring tank (501). The stirring tank (501) is located inside the stirring motor (502). 2) A stirring rod (503) is fixedly installed at the output end. A side bracket (2) is fixedly installed on the rotating shaft (504). A water adding mechanism (6) is installed on the side bracket (2). The water adding mechanism (6) includes a positioning sleeve (605) fixed on the side bracket (2). A water pumping cylinder (604) is fixedly installed inside the positioning sleeve (605). One end of the water pumping cylinder (604) is connected to an inlet pipe (602) and an outlet pipe (601). A one-way valve (603) is provided inside both the inlet pipe (602) and the outlet pipe (601). A piston (606) is movably installed inside the water pumping cylinder (604). A pull rod (607) is fixedly installed on the piston (606).

2. The polymer repair mortar preparation device according to claim 1, characterized in that: The bottom of the mixing tank (501) has a through hole, and the output end of the mixing motor (502) extends into the mixing tank (501) through the through hole.

3. The polymer repair mortar preparation device according to claim 2, characterized in that: The stirring rod (503) is movably mounted inside the stirring tank (501) via the stirring motor (502). The stirring tank (501) is movably mounted on the equipment bracket (1) via the rotating shaft (504). A through hole is provided on the limiting plate (507). The limiting pin (505) is embedded in the limiting plate (507) through the through hole.

4. The polymer repair mortar preparation device according to claim 3, characterized in that: The one-way valve (603) in the inlet pipe (602) only allows external liquid to enter the pumping cylinder (604), and the one-way valve (603) in the outlet pipe (601) only allows the liquid in the pumping cylinder (604) to enter the mixing tank (501).

5. The polymer repair mortar preparation device according to claim 4, characterized in that: The water pumping cylinder (604) is fixed to the side bracket (2) by a positioning sleeve (605), and the end of the water outlet pipe (601) is connected to the mixing tank (501).

6. The polymer repair mortar preparation device according to claim 5, characterized in that: The stirring mechanism (5) is movably mounted on the equipment bracket (1) through the movable hole (4).