Cutting device for recycling plastic parts of waste storage batteries

By combining vibration separation and cutting and crushing, the problem of separating electrolyte from electrode plates from battery casing in waste batteries has been solved, achieving a highly efficient plastic recycling effect.

CN223834875UActive Publication Date: 2026-01-27HUNAN HENGSHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520330201.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-27
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

In existing technologies, the methods for recycling electrolytes, electrode plates, and plastic casings of waste batteries are inconsistent during the recycling process, leading to difficulties in separation and affecting recycling efficiency.

Method used

The system combines a vibration separation mechanism with a cutting mechanism. The electrolyte and electrode plates are separated by a vibrating screen plate, the battery cover and battery box are separated by a cutting blade, and the plastic box is crushed by a crushing mechanism, thus achieving the separation and crushing of the electrolyte and plastic.

Benefits of technology

This technology achieves efficient separation of the electrolyte from the electrode plate, improving the separation effect and crushing efficiency of plastic recycling, and thus enhancing the recycling efficiency.

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Abstract

The utility model discloses a cutting device for recycling plastic parts of waste storage batteries, which relates to the field of waste battery recycling and comprises a vibration separation mechanism, the vibration separation mechanism comprises a separation bin, a plurality of elastic columns are fixed in the separation bin, a vibration sieve plate is fixed at the tops of the elastic columns, and a plurality of strip-shaped through grooves are uniformly formed in the vibration sieve plate. One side of the separation bin is rotatably connected with a rotating wheel, the rotating wheel is eccentrically and rotatably connected with the connecting rod, one side of the separation bin is provided with a cutting mechanism, the other side of the separation bin is provided with a crushing mechanism, and the rear side of the separation bin is provided with a driving mechanism. The device has the beneficial effects that after a battery cover of a waste storage battery is cut by the cutting mechanism, a residual battery box body enters the vibrating screen plate, the vibrating screen plate vibrates to separate electrolyte and an electrode plate in the battery box body from a plastic shell in a vibrating manner, and the residual plastic shell falls into the crushing mechanism to be cut and crushed; therefore, a better recovery effect can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of waste battery recycling, and in particular to a cutting device for recycling plastic parts of waste storage batteries. Background Technology

[0002] Currently, my country has become a major producer and consumer of storage batteries. Waste storage battery pollution is a major environmental problem that urgently needs to be solved. The plastic casings of waste batteries are mostly made of PP or ABS materials. Before recycling, the waste lead-acid batteries are cut in half with the lead column down to 50mm using a cutting machine. The internal lead plates, electrolyte, and heavy metals in the tank are processed separately. The plastic parts are then transported to the first water pressure cleaning tank. Based on the material properties, the plastic parts are separated by buoyancy and crushed into 25mm to 30mm granules.

[0003] For example, patent document CN217862291U discloses a cutting device for recycling plastic parts from waste batteries, including: a frame, a cutting machine, a clamping component, a guide groove, a lead screw, a cover, and a slotting mechanism; the cutting device also includes: a protective shell configured to have a protective space so that a portion of the blade located at the bottom of the worktable is within the protective space; and a storage box configured to have a storage space partially connected to the bottom of the protective space; wherein, a plurality of nozzles are provided along the length direction on the worktable so that the nozzles spray gas into the slot along the slotting direction. The advantage of this application is that it provides a cutting device for recycling plastic parts from waste batteries for collecting cutting waste. In the above-mentioned device, a saw blade is used to cut the waste battery, and then the battery is recycled. However, because the electrolyte and electrode plates inside the waste battery are recycled differently from the plastic of the battery casing, the electrolyte plates, electrolyte, and battery casing should be separated before the plastic is crushed. Utility Model Content

[0004] The purpose of this invention is to provide a cutting device for recycling plastic parts of waste batteries in order to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A cutting device for recycling plastic parts from waste storage batteries includes a vibration separation mechanism. The vibration separation mechanism includes a separation chamber, in which several elastic columns are fixedly connected. A vibrating screen plate is fixedly connected to the top of the elastic columns. Several elongated through slots are evenly arranged on the vibrating screen plate. A connecting rod is rotatably connected to one side of the vibrating screen plate, and a rotating wheel is rotatably connected to one side of the separation chamber. The rotating wheel is eccentrically connected to the connecting rod. A cutting mechanism is provided on one side of the separation chamber, a crushing mechanism is provided on the other side of the separation chamber, and a driving mechanism is provided at the rear of the separation chamber.

[0007] Preferably, a fixed screen plate is fixedly connected to the bottom of the separation chamber, and a number of screen holes are evenly arranged on the fixed screen plate. A liquid collection chamber is fixedly connected to the bottom of the fixed screen plate, and a drain pipe is fixedly connected to the bottom of the liquid collection chamber. An electrolyte treatment device is connected to the outside of the drain pipe. A number of support legs are fixedly connected to the bottom of the liquid collection chamber, and a first material outlet is opened on the front side of the separation chamber.

[0008] Preferably, the cutting mechanism includes a cutting bracket fixedly connected to one side of the separation chamber, a push plate slidably connected to the top of the cutting bracket, an L-shaped bracket fixedly connected to the side of the cutting bracket near the separation chamber, a cutting blade slidably connected to the L-shaped bracket, a separation plate provided on the side of the cutting blade near the separation chamber, and the separation plate fixedly connected to the L-shaped bracket.

[0009] Preferably, a reciprocating lead screw is rotatably connected to the rear side of the cutting bracket, and a reciprocating push block is threaded onto the reciprocating lead screw. One end of the reciprocating push block is fixedly connected to the cutting blade. A screw is rotatably connected to the rear side of the cutting bracket, and the screw is threadedly connected to the push plate. A second bevel gear is fixedly connected to one end of the screw, and a first bevel gear meshes with one side of the second bevel gear. The first bevel gear is fixedly connected to the reciprocating lead screw.

[0010] Preferably, the crushing mechanism includes a crushing chamber fixedly connected to the other side of the separation chamber, a symmetrically arranged guide plate fixedly connected inside the crushing chamber, a crushing shaft symmetrically arranged below the guide plate, a plurality of crushing teeth fixedly connected on the crushing shaft, a gear set fixedly connected to the rear end of the crushing teeth, a second feed port opened on the front side of the crushing chamber, and a feed inlet opened on the upper end of the crushing chamber near the separation chamber.

[0011] Preferably, the drive mechanism includes a motor fixedly connected to the rear side of the separation chamber, a drive shaft rotatably connected to the rear side of the separation chamber, the drive shaft being fixedly connected to the output end of the motor, a first synchronous belt sleeved on one side of the crushing shaft, the other end of the first synchronous belt sleeved on the drive shaft, a second synchronous belt sleeved on the rotating wheel, the other end of the second synchronous belt sleeved on the drive shaft, and a third synchronous belt sleeved on one end of the reciprocating screw, the other end of the third synchronous belt sleeved on the drive shaft.

[0012] The beneficial effects are as follows: With the vibration separation mechanism, after the cutting mechanism cuts the battery cover of the waste battery, the remaining battery box enters the vibrating screen plate. The vibrating screen plate vibrates to separate the electrolyte and electrode plate inside the battery box. The electrolyte passes through the fixed screen plate and falls into the liquid collection chamber, while the electrode plate passes through the vibrating screen plate and falls onto the fixed screen plate. The remaining plastic shell falls into the crushing mechanism for cutting and crushing, thus achieving a better recycling effect.

[0013] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a perspective view of a cutting device for recycling plastic parts of waste batteries according to the present invention;

[0016] Figure 2 This is a schematic diagram showing the relative positions of the drive mechanism and the vibration separation mechanism of the cutting device for recycling plastic parts of waste batteries according to this utility model;

[0017] Figure 3 This is a front sectional view of a cutting device for recycling plastic parts of waste batteries according to the present invention;

[0018] Figure 4 This is a schematic diagram of the cutting mechanism of the cutting device for recycling plastic parts of waste batteries according to this utility model;

[0019] Figure 5 This is a schematic diagram showing the relative positions of the screw and the second bevel gear in a cutting device for recycling plastic parts of waste batteries according to this utility model;

[0020] Figure 6 This is a schematic diagram showing the relative positions of the vibrating screen plate and the connecting rod of the cutting device for recycling plastic parts of waste batteries according to this utility model;

[0021] Figure 7 This is a schematic diagram of the internal structure of a cutting device for recycling plastic parts of waste batteries, as described in this utility model.

[0022] The annotations in the attached figures are explained as follows:

[0023] 101. Separation chamber; 102. Fixed sieve plate; 103. Liquid collection chamber; 104. Drain pipe; 105. First feed inlet; 106. Vibrating sieve plate; 107. Elastic column; 108. Connecting rod; 109. Rotating wheel; 201. Cutting bracket; 202. Push plate; 203. L-shaped bracket; 204. Cutting blade; 205. Separation plate; 206. Screw; 207. Reciprocating push block; 208. Reciprocating lead screw; 209. First bevel gear; 210. Second bevel gear; 301. Crushing chamber; 302. Guide plate; 303. Crushing shaft; 304. Crushing teeth; 305. Gear set; 306. Second feed inlet; 401. Motor; 402. Drive shaft; 403. First synchronous belt; 404. Second synchronous belt; 405. Third synchronous belt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] The present invention will be further described below with reference to the accompanying drawings:

[0027] like Figures 1-7 As shown, a cutting device for recycling plastic parts from waste storage batteries includes a vibration separation mechanism. The vibration separation mechanism includes a separation chamber 101, within which several elastic columns 107 are fixedly connected. A vibrating screen plate 106 is fixedly connected to the top of each elastic column 107. Several elongated through slots are evenly arranged on the vibrating screen plate 106. A connecting rod 108 is rotatably connected to one side of the vibrating screen plate 106, and a rotating wheel 109 is rotatably connected to one side of the separation chamber 101. The rotating wheel 109 is eccentrically rotatably connected to the connecting rod 108. A cutting mechanism is located on one side of the separation chamber 101, and a crushing mechanism is located on the other side. A driving mechanism is located at the rear of the separation chamber 101. A fixed screen plate 102 is fixedly connected to the bottom of the separation chamber 101, and several screen holes are evenly arranged on the fixed screen plate 102. A liquid collection chamber 103 is fixedly connected to the bottom of the fixed screen plate 102, and a drain valve is fixedly connected to the bottom of the liquid collection chamber 103. An electrolyte treatment device is connected to the liquid pipe 104 and the drain pipe 104. Several legs are fixedly connected to the bottom of the liquid collection chamber 103. A first feeding port 105 is opened on the front side of the separation chamber 101. After the cutting mechanism cuts the battery cover of the waste battery, the battery cover falls on the fixed screen plate 102, and the remaining battery box falls on the vibrating screen plate 106. The rotating wheel 109 rotates and drives the connecting rod 108 to move. The connecting rod 108 drives the vibrating screen plate 106 to move back and forth. During this process, the elastic column 107 assists the vibrating screen plate 106 to move back and forth. The long strip screen groove on the vibrating screen plate 106 ensures that the electrode plate can pass through the vibrating screen plate 106. The fixed screen plate 102 can separate the electrode plate from the electrolyte. The electrolyte falls into the liquid collection chamber 103. The external electrolyte treatment device can extract the electrolyte from the drain pipe 104. The electrode plate and battery cover on the fixed screen plate 102 can be taken out through the first feeding port 105.

[0028] The cutting mechanism includes a cutting bracket 201 fixedly connected to one side of the separation chamber 101. A push plate 202 is slidably connected to the top of the cutting bracket 201. An L-shaped bracket 203 is fixedly connected to the side of the cutting bracket 201 near the separation chamber 101. A cutting blade 204 is slidably connected to the L-shaped bracket 203. A separation plate 205 is provided on the side of the cutting blade 204 near the separation chamber 101. The separation plate 205 is fixedly connected to the L-shaped bracket 203. A reciprocating screw 208 is rotatably connected to the rear side of the cutting bracket 201. A reciprocating push block 207 is threadedly connected to the reciprocating screw 208. One end of the reciprocating push block 207 is fixedly connected to the cutting blade 204. A screw 206 is rotatably connected to the rear side of the cutting bracket 201. The screw 206 is threadedly connected to the push plate 202. One end of the 06 is fixedly connected to a second bevel gear 210, and a first bevel gear 209 meshes with one side of the second bevel gear 210. The first bevel gear 209 is fixedly connected to a reciprocating screw 208. When the worker places the waste battery on the cutting bracket 201, the reciprocating screw 208 rotates, causing the reciprocating push block 207 to move back and forth. The reciprocating push block 207 causes the cutting blade 204 to move back and forth. The reciprocating screw 208 causes the first bevel gear 209 to rotate, and the first bevel gear 209 drives the second bevel gear 210 to rotate. The second bevel gear 210 drives the screw 206 to rotate, and the screw 206 drives the push plate 202 to move. The push plate 202 pushes the waste battery to move, and the cutting blade 204 contacts the waste battery. The cutting blade 204 separates the battery cover from the battery box.

[0029] The crushing mechanism includes a crushing chamber 301 fixedly connected to the other side of the separation chamber 101. A guide plate 302 is fixedly connected inside the crushing chamber 301. A crushing shaft 303 is symmetrically arranged below the guide plate 302. Several crushing teeth 304 are fixedly connected to the crushing shaft 303. A gear set 305 is fixedly connected to the rear end of the crushing teeth 304. A second feeding port 306 is opened on the front side of the crushing chamber 301. A feeding port is opened on the upper end of the crushing chamber 301 near the separation chamber 101. The plastic box of the battery falls into the crushing chamber 301. The guide plate 302 ensures that the plastic box can fall between the two crushing shafts 303. The gear set 305 rotates, driving the crushing shaft 303 to rotate. The crushing shaft 303 drives the crushing teeth 304 to rotate. The crushing teeth 304 crush the plastic box. The crushed plastic falls onto the fixed screen plate 102. The crushed plastic can be taken out through the second feeding port 306.

[0030] The drive mechanism includes a motor 401 fixedly connected to the rear side of the separation chamber 101. A drive shaft 402 is rotatably connected to the rear side of the separation chamber 101. The drive shaft 402 is fixedly connected to the output end of the motor 401. A first synchronous belt 403 is sleeved on one side of the crushing shaft 303. The other end of the first synchronous belt 403 is sleeved on the drive shaft 402. A second synchronous belt 404 is sleeved on the rotating wheel 109. The other end of the second synchronous belt 404 is sleeved on the drive shaft 402. A third synchronous belt 405 is sleeved on one end of the reciprocating screw 208. The other end of the third synchronous belt 405 is sleeved on the drive shaft 402. The motor 401 drives the drive shaft 402 to rotate. The drive shaft 402 drives the first synchronous belt 403, the second synchronous belt 404, and the third synchronous belt 405 to rotate. The first synchronous belt 403 drives the crushing shaft 303 to rotate. The second synchronous belt 404 drives the rotating wheel 109 to rotate. The third synchronous belt 405 drives the reciprocating screw 208 to rotate.

[0031] Working principle: The worker places the waste battery on the cutting bracket 201. The motor 401 drives the drive shaft 402 to rotate. The drive shaft 402 drives the first synchronous belt 403, the second synchronous belt 404, and the third synchronous belt 405 to rotate. The first synchronous belt 403 drives the crushing shaft 303 to rotate. The second synchronous belt 404 drives the rotating wheel 109 to rotate. The third synchronous belt 405 drives the reciprocating screw 208 to rotate. The rotation of the reciprocating screw 208 drives the reciprocating push block 207 to move back and forth. 07 drives the cutting blade 204 to reciprocate, the reciprocating screw 208 drives the first bevel gear 209 to rotate, the first bevel gear 209 drives the second bevel gear 210 to rotate, the second bevel gear 210 drives the screw 206 to rotate, the screw 206 drives the push plate 202 to move, the push plate 202 pushes the waste battery to move, the cutting blade 204 contacts the waste battery, the cutting blade 204 separates the battery cover from the battery box, after the cutting mechanism cuts the battery cover of the waste battery, the battery cover falls onto the fixed screen plate 102. The remaining battery box rests on the vibrating screen plate 106. The rotating wheel 109 rotates, driving the connecting rod 108 to move. The connecting rod 108 drives the vibrating screen plate 106 to reciprocate up and down. During this process, the elastic column 107 assists the vibrating screen plate 106 in reciprocating up and down. The elongated screen groove on the vibrating screen plate 106 ensures that the electrode plate can pass through the vibrating screen plate 106. The fixed screen plate 102 can separate the electrode plate from the electrolyte. The electrolyte falls into the liquid collection chamber 103. The external electrolyte treatment device can drain the electrolyte from the drain pipe 104. Electrolyte is extracted, and the electrode plate and battery cover on the fixed sieve plate 102 can be removed through the first feeding port 105. The plastic box of the battery falls into the crushing chamber 301. The guide plate 302 ensures that the plastic box can fall between the two crushing shafts 303. The gear set 305 rotates, driving the crushing shafts 303 to rotate. The crushing shafts 303 drive the crushing teeth 304 to rotate. The crushing teeth 304 crush the plastic box. The crushed plastic falls onto the fixed sieve plate 102 and can be removed through the second feeding port 306.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A cutting device for recycling plastic parts from waste storage batteries, comprising a vibration separation mechanism, characterized in that: The vibration separation mechanism includes a separation chamber (101), in which several elastic columns (107) are fixedly connected. A vibrating screen plate (106) is fixedly connected to the top of the elastic columns (107). Several elongated through slots are evenly arranged on the vibrating screen plate (106). A connecting rod (108) is rotatably connected to one side of the vibrating screen plate (106). A rotating wheel (109) is rotatably connected to one side of the separation chamber (101). The rotating wheel (109) is eccentrically rotatably connected to the connecting rod (108). A cutting mechanism is provided on one side of the separation chamber (101). A crushing mechanism is provided on the other side of the separation chamber (101). A driving mechanism is provided at the rear of the separation chamber (101).

2. The cutting device for recycling plastic parts of waste batteries according to claim 1, characterized in that: A fixed sieve plate (102) is fixedly connected to the bottom of the separation chamber (101). A number of sieve holes are evenly arranged on the fixed sieve plate (102). A liquid collection chamber (103) is fixedly connected to the bottom of the fixed sieve plate (102). A drain pipe (104) is fixedly connected to the bottom of the liquid collection chamber (103). An electrolyte treatment device is connected to the outside of the drain pipe (104). A number of support legs are fixedly connected to the bottom of the liquid collection chamber (103). A first material intake port (105) is opened on the front side of the separation chamber (101).

3. The cutting device for recycling plastic parts of waste batteries according to claim 1, characterized in that: The cutting mechanism includes a cutting bracket (201) fixedly connected to one side of the separation chamber (101), a push plate (202) slidably connected to the top of the cutting bracket (201), an L-shaped bracket (203) fixedly connected to the side of the cutting bracket (201) near the separation chamber (101), a cutting blade (204) slidably connected to the L-shaped bracket (203), a separation plate (205) provided on the side of the cutting blade (204) near the separation chamber (101), and the separation plate (205) fixedly connected to the L-shaped bracket (203).

4. The cutting device for recycling plastic parts of waste batteries according to claim 3, characterized in that: The cutting bracket (201) is rotatably connected to a reciprocating screw (208) on its rear side. A reciprocating push block (207) is threaded onto the reciprocating screw (208). One end of the reciprocating push block (207) is fixedly connected to the cutting blade (204). The cutting bracket (201) is rotatably connected to a screw (206). The screw (206) is threadedly connected to the push plate (202). One end of the screw (206) is fixedly connected to a second bevel gear (210). A first bevel gear (209) meshes with one side of the second bevel gear (210). The first bevel gear (209) is fixedly connected to the reciprocating screw (208).

5. The cutting device for recycling plastic parts of waste batteries according to claim 4, characterized in that: The crushing mechanism includes a crushing chamber (301) fixedly connected to the other side of the separation chamber (101). A guide plate (302) is fixedly connected inside the crushing chamber (301). A crushing shaft (303) is symmetrically arranged below the guide plate (302). A plurality of crushing teeth (304) are fixedly connected on the crushing shaft (303). A gear set (305) is fixedly connected to the rear end of the crushing teeth (304). A second feed port (306) is opened on the front side of the crushing chamber (301). A feed inlet is opened on the upper end of the crushing chamber (301) near the separation chamber (101).

6. The cutting device for recycling plastic parts of waste batteries according to claim 5, characterized in that: The driving mechanism includes a motor (401) fixedly connected to the rear side of the separation chamber (101), a drive shaft (402) rotatably connected to the rear side of the separation chamber (101), the drive shaft (402) being fixedly connected to the output end of the motor (401), a first synchronous belt (403) being sleeved on one side of the crushing shaft (303), the other end of the first synchronous belt (403) being sleeved on the drive shaft (402), a second synchronous belt (404) being sleeved on the rotating wheel (109), the other end of the second synchronous belt (404) being sleeved on the drive shaft (402), a third synchronous belt (405) being sleeved on one end of the reciprocating screw (208), the other end of the third synchronous belt (405) being sleeved on the drive shaft (402).

Citation Information

Patent Citations

  • Cutting device for recycling plastic parts of waste storage batteries

    CN217862291U