Discharging device of press vulcanizer
By employing a mold separation mechanism driven by a chute, electric push rod, and synchronous belt in the discharge device of the flat vulcanizing machine, the problems of conveyor belt damage and low reset efficiency caused by the mold at high temperatures are solved, achieving convenient mold separation and efficient reset.
Patent Information
- Application Number
- CN202520471735.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-18
AI Technical Summary
In the prior art, when the lower mold is in a high temperature state, it will cause damage to the conveyor belt, and after demolding, the conveyor belt cannot transport the lower mold to the top of the heating plate, resulting in poor reset efficiency.
A discharge device for a flat vulcanizing machine was designed, which adopts a mold separation and movement mechanism driven by a chute, an electric push rod, and a synchronous belt. Through the cooperation of the electric push rod and the magnetic block, the upper and lower molds are automatically separated and reset. The hydraulic equipment drives the heating plate to fit with the mold, improving the convenience of demolding and the reset efficiency.
It enables convenient separation and efficient reset of the mold, reduces damage to the conveyor belt, and improves the conveying efficiency of the lower mold plate.
Smart Images

Figure CN223834911U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of flat vulcanizing machines, and specifically relates to a discharge device for a flat vulcanizing machine. Background Technology
[0002] Flat vulcanizing machines are a type of molding machine suitable for the rubber and plastics industries. When using a flat vulcanizing machine, the plastic or rubber raw material is placed on the lower mold plate. The upper mold plate is fixedly connected to the upper heating plate, and the lower mold plate is fixedly connected to the lower heating plate. The upper and lower mold plates are closed, and pressure is applied under the intelligent constant temperature of the heating plates to shape the raw material. After the upper and lower mold plates are opened, the material is removed manually.
[0003] Patent application number 202322686881.4 discloses a discharge device for a flat vulcanizing machine, including a working body. The working body includes a base, and a control box is fixedly connected to the surface of the base. A hydraulic cylinder is fixedly installed on the base, and a hydraulic column is provided inside the hydraulic cylinder. A heating plate is fixedly connected to the surface of the hydraulic column, and a lower template is fixedly connected to the surface of the heating plate. A working plate is fixedly connected to the surface of the hydraulic cylinder, and a support frame is fixedly connected to the working plate. An upper template is fixedly connected to the surface of the support frame, and a driving device is installed on the surface of the working plate. The driving device includes a fixing frame.
[0004] The above technical solution uses a cylinder to push the lower template to the surface of the conveyor belt. Since the lower template is in a high temperature state, it will cause damage to the surface of the conveyor belt. At the same time, the lower template needs to be manually demolded. Furthermore, after demolding, the conveyor belt cannot transport the lower template to the top of the heating plate, resulting in poor reset efficiency of the lower template after transportation. Utility Model Content
[0005] (1) Technical problems to be solved
[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a discharge device for a flat vulcanizing machine. This discharge device aims to solve the technical problems in the existing technology, such as the lower mold being damaged on the surface of the conveyor belt due to the high temperature, the need to manually demold the lower mold, and the inability of the conveyor belt to transport the lower mold to the top of the heating plate after demolding, resulting in poor reset efficiency of the lower mold after conveying.
[0007] (2) Technical solution
[0008] To solve the above-mentioned technical problems, this utility model provides a discharge device for a flat vulcanizing machine. The discharge device includes a base and a main body of the discharge device with a frame structure disposed above the base. Both ends of the main body of the discharge device are provided with sliding grooves, and a lower mold is slidably engaged on the main body of the discharge device. A demolding template is embedded and fixed in the bottom wall of the lower mold, and an upper mold is provided at the top of the lower mold. Both ends of the main body of the discharge device are embedded and fixed with a first electric push rod connected to the upper mold, and a drive mechanism connected to the lower mold is provided between the two sliding grooves.
[0009] When using this technical solution, grooves are provided at both ends of the main body of the discharge device. After the motor starts, it drives two lead screws to rotate synchronously in the forward direction through a synchronous pulley and a synchronous belt. During the rotation, the lower mold and the upper mold are moved out of the base. After they are moved out, the two first electric push rods are activated to move synchronously. The top of the first electric push rod is attracted and fixed to the magnet block, and pushes the upper mold to move upward to separate it from the lower mold. At the same time, the push block at the top of the second electric push rod extends into the through hole and pushes the demolding plate upward, thereby separating the plate from the lower mold, which facilitates the separation of the upper mold and the lower mold. This device improves the ease of demolding flat plates. The first electric push rod moves the upper mold downwards, and the positioning rod at the top of the lower mold fits into the positioning hole and is in contact with the upper mold. The second electric push rod moves the push block out of the through hole. After the upper mold is installed, the electric push rod is activated to drive the two lead screws to rotate synchronously, so that the upper and lower molds move to the top of the base in the main body of the discharge device. The hydraulic equipment drives the lifting plate to move downwards, so that the two electric heating plates fit into the upper and lower molds respectively, which facilitates repeated movement of the molds and improves the reset efficiency after mold conveying.
[0010] Preferably, a hydraulic device is fixedly installed at the top of the base, and a lifting plate is provided between the base and the hydraulic device. The top of the lifting plate is connected to the hydraulic device, and a heating plate is embedded in the side of the lifting plate facing the base.
[0011] Furthermore, the driving mechanism includes a lead screw that is rotatably inserted into the slide groove and a motor fixed to the side wall of the main body of the discharge device. The motor shaft is fixedly connected to the lead screw, and both ends of the lower mold are embedded in the slide groove and threadedly connected to the lead screw.
[0012] Furthermore, a synchronous pulley is fixedly sleeved at one end of the lead screw that passes through the main body of the discharge device, and a synchronous belt is meshed between the two synchronous pulleys.
[0013] Furthermore, a support base is fixedly installed at the bottom of the main body of the discharge device, and a second electric push rod is embedded in the top of the support base.
[0014] Furthermore, the bottom end of the lower mold is provided with a through hole that communicates with the ejector plate, and the top end of the second electric push rod is fixed with a push block inserted into the through hole.
[0015] Furthermore, both ends of the upper mold are embedded with magnet plates that are attracted and fixed to the first electric push rod, and the bottom end of the upper mold has multiple positioning holes in a rectangular array, and the top end of the upper mold is fixed with a positioning rod that fits into the positioning hole.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] This utility model features sliding grooves at both ends of the main body of the discharge device. After the motor starts, it drives two lead screws to rotate synchronously in the forward direction via a synchronous pulley and synchronous belt. During the rotation, the lower mold and the upper mold are moved out of the base. After they are moved out, the two first electric push rods are activated to move synchronously. The top of the first electric push rod is attracted and fixed to the magnet block, and pushes the upper mold to move upward to separate it from the lower mold. At the same time, the push block at the top of the second electric push rod extends into the through hole and pushes the demolding plate upward, thereby separating the plate from the lower mold. This facilitates the separation of the upper mold and the lower mold and improves the convenience of demolding the plate.
[0019] The first electric push rod drives the upper mold to move downwards, and the positioning rod at the top of the lower mold fits into the positioning hole and is in contact with the upper mold. The second electric push rod drives the push block to move out of the through hole, and after the upper mold is installed, the electric push rod is started to drive the two lead screws to rotate synchronously, so that the upper mold and the lower mold move to the top of the base in the main body of the discharge device. The hydraulic equipment drives the lifting plate to move downwards, so that the two electric heating plates fit into the upper mold and the lower mold respectively, which facilitates the repeated movement of the mold and improves the reset efficiency of the mold after delivery. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the main body of the discharge device in this utility model;
[0023] Figure 3 This is a schematic diagram of the upper mold in this utility model;
[0024] Figure 4 This utility model Figure 1 An enlarged schematic diagram of the structure at point A in the middle.
[0025] The labels in the attached diagram are as follows: 1. Base; 2. Main body of the discharge device; 3. Lifting plate; 4. Hydraulic equipment; 5. Positioning rod; 6. Upper mold; 7. Demolding plate; 8. Slide groove; 9. First electric push rod; 10. Lower mold; 11. Lead screw; 12. Through hole; 13. Push block; 14. Support base; 15. Second electric push rod; 16. Positioning hole; 17. Magnet plate; 18. Synchronous pulley; 19. Synchronous belt. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] This specific embodiment is a discharge device for a flat vulcanizing machine, and its structural schematic diagram is shown below. Figure 1 and Figure 4 As shown, the discharge device of the flat vulcanizing machine includes a base 1 and a discharge device body 2 with a frame structure set above the base 1. Both ends of the discharge device body 2 are provided with sliding grooves 8, and a lower mold 10 is slidably engaged on the discharge device body 2. A demolding template 7 is embedded and fixed in the bottom wall of the lower mold 10, and an upper mold 6 is provided at the top of the lower mold 10. Both ends of the discharge device body 2 are embedded and fixed with a first electric push rod 9 connected to the upper mold 6. A drive mechanism connected to the lower mold 10 is provided between the two sliding grooves 8.
[0028] The drive mechanism includes a lead screw 11 rotatably inserted into the slide 8 and a motor fixed to the side wall of the main body 2 of the discharge device. The motor shaft is fixedly connected to the lead screw 11. Both ends of the lower mold 10 are embedded in the slide 8 and threadedly connected to the lead screw 11. A synchronous pulley 18 is fixedly sleeved at one end of the lead screw 11 that passes through the main body 2 of the discharge device. A synchronous belt 19 is meshed between the two synchronous pulleys 18. A support base 14 is fixedly installed at the bottom end of the main body 2 of the discharge device. A second electric push rod 15 is embedded and fixed at the top end of the support base 14. After the motor starts, it drives the two lead screws 11 to rotate synchronously in the forward direction through the synchronous pulley 18 and the synchronous belt 19. During the rotation, the lower mold 10 and the upper mold 6 are moved out of the base 1. After they are moved out, the two first electric push rods 9 are activated to move synchronously. The top of the first electric push rod 9 is attracted and fixed with the magnet block, and pushes the upper mold 6 to move upward and separate from the lower mold 10. At the same time, the push block 13 at the top of the second electric push rod 15 extends into the through hole 12 and pushes the demolding plate 7 to move upward, thereby separating the plate from the lower mold 10.
[0029] like Figure 2 and Figure 3 As shown, a hydraulic device 4 is fixedly installed at the top of the base 1, and a lifting plate 3 is provided between the base 1 and the hydraulic device 4. The top of the lifting plate 3 is connected to the hydraulic device 4, and a heating plate is embedded in the side of the lifting plate 3 facing the base 1. The bottom end of the lower mold 10 has a through hole 12 that communicates with the ejector plate 7. The top end of the second electric push rod 15 is fixed with a push block 13 inserted into the through hole 12. Both ends of the upper mold 6 have embedded magnetic plates 17 that are attracted and fixed to the first electric push rod 9, and the bottom end of the upper mold 6 has multiple positioning holes 16 in a rectangular array. The top of the mold 6 is fixed with a positioning rod 5 that fits into the positioning hole 16. The first electric push rod 9 drives the upper mold 6 to move downward. The positioning rod 5 at the top of the lower mold 10 fits into the positioning hole 16 and is in contact with the upper mold 6. The second electric push rod 15 drives the push block 13 to move out of the through hole 12. After the upper mold 6 is installed, the electric push rod is started to drive the two lead screws 11 to rotate synchronously, so that the upper mold 6 and the lower mold 10 move to the top of the base 1 in the main body 2 of the discharge device. The hydraulic device 4 drives the lifting plate 3 to move downward so that the two electric heating plates fit with the upper mold 6 and the lower mold 10 respectively.
[0030] Working principle: When using the device of this technical solution, during the unloading of the flat plate, after starting the motor, the two lead screws 11 are driven to rotate synchronously forward through the synchronous pulley 18 and the synchronous belt 19. During the rotation, the lower mold 10 and the upper mold 6 are moved out of the base 1. After they are moved out, the two first electric push rods 9 are activated to move synchronously. The top of the first electric push rod 9 is attracted and fixed with the magnet block, and pushes the upper mold 6 upward to separate it from the lower mold 10. At the same time, the push block 13 at the top of the second electric push rod 15 extends into the through hole 12 to push the ejector plate 7 upward, thereby separating the flat plate from the lower mold 10. The first electric push rod 9 drives the upper mold 6 to move downwards. The positioning rod 5 at the top of the lower mold 10 fits into the positioning hole 16 and is in contact with the upper mold 6. The second electric push rod 15 drives the push block 13 to move out of the through hole 12. After the upper mold 6 is installed, the electric push rod is started to drive the two lead screws 11 to rotate synchronously, so that the upper mold 6 and the lower mold 10 move to the top of the base 1 in the main body 2 of the discharge device. The hydraulic device 4 drives the lifting plate 3 to move downwards, so that the two electric heating plates fit into the upper mold 6 and the lower mold 10 respectively, which facilitates the repeated movement of the mold and improves the reset efficiency of the mold after delivery.
[0031] All technical features in this embodiment can be freely combined according to actual needs.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A discharge device for a flat vulcanizing machine, the discharge device comprising a base (1) and a discharge device body (2) arranged in a frame structure above the base (1), characterized in that, Both ends of the discharge device body (2) are provided with sliding grooves (8), and a lower mold (10) is slidably engaged on the discharge device body (2). A demolding template (7) is embedded and fixed in the bottom wall of the lower mold (10), and an upper mold (6) is provided at the top of the lower mold (10). Both ends of the discharge device body (2) are embedded and fixed with a first electric push rod (9) connected to the upper mold (6). A drive mechanism connected to the lower mold (10) is provided between the two sliding grooves (8).
2. The discharge device for a flat vulcanizing machine according to claim 1, characterized in that, A hydraulic device (4) is fixedly installed at the top of the base (1), and a lifting plate (3) is provided between the base (1) and the hydraulic device (4). The top of the lifting plate (3) is connected to the hydraulic device (4), and a heating plate is embedded in the side of the lifting plate (3) facing the base (1).
3. The discharge device for a flat vulcanizing machine according to claim 1, characterized in that, The driving mechanism includes a lead screw (11) that is rotatably inserted into the slide (8) and a motor fixed to the side wall of the main body (2) of the discharge device. The motor shaft is fixedly connected to the lead screw (11), and both ends of the lower mold (10) are embedded in the slide (8) and threadedly connected to the lead screw (11).
4. The discharge device for a flat vulcanizing machine according to claim 3, characterized in that, The lead screw (11) passes through one end of the discharge device body (2) and is fixedly sleeved with a synchronous pulley (18), and a synchronous belt (19) is meshed between the two synchronous pulleys (18).
5. The discharge device for a flat vulcanizing machine according to claim 1, characterized in that, A support base (14) is fixedly installed at the bottom of the main body (2) of the discharge device, and a second electric push rod (15) is embedded in the top of the support base (14).
6. The discharge device for a flat vulcanizing machine according to claim 5, characterized in that, The bottom end of the lower mold (10) is provided with a through hole (12) that communicates with the demolding mold (7), and the top end of the second electric push rod (15) is fixed with a push block (13) inserted into the through hole (12).
7. The discharge device for a flat vulcanizing machine according to claim 1, characterized in that, Both ends of the upper mold (6) are embedded with magnet plates (17) that are attracted and fixed to the first electric push rod (9), and the bottom end of the upper mold (6) is provided with multiple positioning holes (16) in a rectangular array. The top end of the upper mold (6) is fixed with a positioning rod (5) that fits into the positioning hole (16).
Citation Information
Patent Citations
Discharging device of press vulcanizer
CN220808180U