Automatic packaging machine

Abstract

The utility model relates to an automatic packaging machine which comprises a machine body, a first installation plate and a second installation plate are arranged on the two sides of the machine body respectively, a first servo motor is installed on the outer surface of the first installation plate, a discharging disc is arranged on the outer side of an output shaft of the first servo motor, and a second servo motor is installed on the outer surface of the second installation plate. A winding disc is arranged on the outer side of an output shaft of the second servo motor, a guide groove is formed in the upper surface of the machine body, and guide wheels are installed on the outer surfaces of the two sides of the machine body. Supporting plates are installed on the front side face of the machine body through a lifting mechanism, a transverse plate is arranged on the upper surface of the machine body through a placing mechanism, and a plurality of vacuum suction cups are installed on the lower surface of the transverse plate. A bottom plate is installed on the front side face of the machine body, and a transfer mechanism is arranged on the upper surface of the bottom plate. The purposes of automatic feeding and material tray collecting can be achieved, the workload of workers is greatly reduced, the continuity of the whole operation process is improved, and the interruption time is shortened, so that the packaging efficiency is improved, and the enterprise benefits are improved.

Description

Technical Field

[0001] This utility model relates to the field of packaging machine technology, specifically to an automatic packaging machine. Background Technology

[0002] A magnetic core is a material used in electromagnetic devices, typically made of magnetic materials such as ferrite or silicon steel. It is placed inside the coils of devices such as inductors and transformers to concentrate and enhance the magnetic field, thereby improving the efficiency and performance of the equipment. Magnetic cores can effectively reduce electromagnetic interference, lower energy loss, and optimize the transmission of electromagnetic signals.

[0003] Currently, magnetic cores are packaged by placing them in a special carrier belt for electronic components. The carrier belt has custom grooves on its surface to hold the magnetic cores inside, preventing damage during transportation and handling. However, current packaging machines require manual feeding of the magnetic cores, which interrupts the packaging process, affecting the continuity of the packaging operation and reducing packaging efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic packaging machine that reduces interruptions in the packaging process, improves the continuity of packaging operations, and increases packaging efficiency.

[0005] To achieve the above objectives, the technical solution of this utility model is as follows.

[0006] An automatic packaging machine includes a machine body. A first mounting plate and a second mounting plate are respectively arranged on both sides of the machine body. A first servo motor is mounted on the outer surface of the first mounting plate, and a feeding tray is arranged on the outer side of the output shaft of the first servo motor. A second servo motor is mounted on the outer surface of the second mounting plate, and a take-up tray is arranged on the outer side of the output shaft of the second servo motor. A guide groove is formed on the upper surface of the machine body, and guide wheels are mounted on both outer surfaces of the machine body. A pallet is mounted on the front side of the machine body via a lifting mechanism. A horizontal plate is arranged on the upper surface of the upper surface of the machine body via a placement mechanism, and multiple vacuum suction cups are mounted on the lower surface of the horizontal plate. A base plate is mounted on the front side of the machine body, and a transfer mechanism is arranged on the upper surface of the base plate.

[0007] Therefore, by passing one end of the carrier belt on the feeding tray through the guide groove and winding it onto the take-up reel, the first and second servo motors can be activated to drive the carrier belt to be conveyed within the guide groove. At the same time, the placement mechanism drives the vacuum suction cup to attract the electromagnetic components in the material tray on the pallet and place them on the carrier belt, thus completing the automatic packaging of the electromagnetic components. Furthermore, through the setting of two lifting mechanisms, the two pallets can be driven to rise and fall in opposite directions respectively. With the setting of the transfer mechanism, when all the electromagnetic components in the uppermost material tray on the left are removed, the transfer mechanism transfers the empty tray on the top to the right pallet. Then, the left pallet rises and the right pallet falls a certain distance, so that the uppermost material tray on the left reaches the height for the vacuum suction cup to pick up the material. This achieves the purpose of automatic feeding and material tray collection, greatly reducing the workload of workers, improving the continuity of the entire operation process, reducing downtime, and thus improving packaging efficiency and enterprise benefits.

[0008] Furthermore, the lifting mechanism includes a groove on the front side of the machine body, a third servo motor is installed inside the groove, a first screw is connected to the end of the output shaft of the third servo motor, a first nut seat is installed on the outer surface of the first screw, a connecting plate is installed on the outer surface of the first nut seat, and the end of the connecting plate is connected to the lower surface of the support plate.

[0009] When the third servo motor is started, its output shaft drives the first screw to rotate. Since the inner wall of the groove limits the first nut seat, it can drive the first nut seat to move along the length of the first screw. Through the connection of the connecting plate, the purpose of driving the pallet to rise and fall is achieved.

[0010] Furthermore, the placement mechanism includes an L-shaped plate mounted on the upper surface of the machine body. A through groove is opened on the surface of the L-shaped plate. Two limiting rods are connected inside the through groove. A drive block is slidably mounted on the outer surface of the two limiting rods. A second screw is rotatably connected inside the through groove and passes through the interior of the drive block. A fourth servo motor is mounted on the outer surface of the L-shaped plate. The end of the output shaft of the fourth servo motor is connected to the second screw. A first electric push rod is mounted on the lower surface of the drive block. The end of the telescopic end of the first electric push rod is connected to the horizontal plate.

[0011] When the fourth servo motor is started, the drive block is limited by the limit rod. Therefore, when the fourth servo motor drives the second screw to rotate, it can drive the drive block to move along the length of the second screw and move the horizontal plate. When the horizontal plate moves directly above the electromagnetic component, the first electric push rod is started. The first electric push rod drives the horizontal plate to descend, so that the vacuum suction cup can attract the electromagnetic component. Then the first electric push rod drives the horizontal plate to rise, and the fourth servo motor drives the horizontal plate to move directly above the carrier belt. The first electric push rod descends, so the electromagnetic component can be placed on the carrier belt for packaging.

[0012] Furthermore, the transfer mechanism includes a mounting base mounted on the upper surface of the base plate. A third screw is rotatably connected inside the mounting base. A fifth servo motor is mounted on the outer surface of the mounting base, and the output shaft of the fifth servo motor is connected to the third screw. A second nut seat is mounted on the outer surface of the third screw. A mounting frame is mounted on the upper surface of the second nut seat. Second electric push rods are mounted on both outer surfaces of the mounting frame. A clamp is connected to the end of the telescopic end of the second electric push rod.

[0013] After the electromagnetic components in the top material tray are removed, the second electric push rods on both sides are activated, causing the two clamping plates to clamp onto both sides of the material tray. Then, the fifth servo motor is activated, driving the third screw to rotate. Due to the limiting effect of the inner wall of the mounting base, the second nut seat can move along the length of the third screw, moving the clamped material tray above the right-side tray. The material tray is then placed on the right-side tray. Furthermore, the four corners of the material tray are chamfered, and wedge blocks matching the chamfers are set on both sides of the length of the two clamping plates. Therefore, when the top material tray on the left-side tray rises to the height of the vacuum suction cup, the second electric push rods on both sides are activated, causing the wedge blocks to press against the chamfers to position the material tray, thus ensuring the picking accuracy of the vacuum suction cup.

[0014] Furthermore, a groove is provided on the side surface of the machine body, a slider is slidably installed inside the groove, and a second mounting plate is installed on the slider. A fixing plate is installed on the side surface of the machine body, a tension spring is connected to the upper surface of the fixing plate, a traction rope is connected to the end of the tension spring, a hook is installed at the end of the traction rope, and a fixing hook is installed on the lower surface of the second mounting plate.

[0015] When winding one end of the carrier tape onto the take-up reel, first remove the hook from the fixed hook, then slide the second mounting plate to its highest position and begin winding. At this point, under the weight of the take-up reel, the second mounting plate, and other components, a certain tension can be applied to the carrier tape. Therefore, when the carrier tape becomes loose, it can be automatically straightened, thus improving the placement accuracy of the electromagnetic components. Furthermore, after the hook is attached to the fixed hook, not only does the tension spring apply a certain downward force to the second mounting plate, increasing the tension of the carrier tape, but it also maintains the stability of the take-up reel.

[0016] Furthermore, a control panel is installed on the upper surface of the device.

[0017] The control panel allows for unified control of the entire device. Attached Figure Description

[0018] Figure 1 This is one of the three-dimensional structural schematic diagrams of this utility model;

[0019] Figure 2 This is the second three-dimensional structural schematic diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the placement mechanism in this utility model;

[0021] Figure 4 This is a schematic diagram of the transfer mechanism of this utility model;

[0022] Figure 5 for Figure 1 An enlarged diagram of A in the diagram.

[0023] In the diagram: 100, machine body; 101, first mounting plate; 102, first servo motor; 103, feeding tray; 104, second mounting plate; 105, second servo motor; 106, take-up reel; 107, guide groove; 108, support plate; 109, horizontal plate; 110, vacuum suction cup; 111, base plate; 112, guide wheel; 200, lifting mechanism; 201, groove; 202, third servo motor; 203, first screw; 204, first nut seat; 205, connecting plate; 300, placement mechanism; 301, L-shaped plate; 3 02. Through slot; 303. Limiting rod; 304. Drive block; 305. Second screw; 306. Fourth servo motor; 307. First electric push rod; 400. Transfer mechanism; 401. Mounting base; 402. Third screw; 403. Fifth servo motor; 404. Second nut seat; 405. Mounting bracket; 406. Second electric push rod; 407. Clamping plate; 500. Slide groove; 501. Slider; 502. Fixing plate; 503. Tension spring; 504. Traction rope; 505. Hook; 506. Fixing hook; 600. Control panel. Detailed Implementation

[0024] The present invention will now be described in detail with reference to the accompanying drawings.

[0025] like Figure 1-5As shown, an automatic packaging machine includes a body 100. A first mounting plate 101 and a second mounting plate 104 are respectively arranged on both sides of the body 100. A first servo motor 102 is mounted on the outer surface of the first mounting plate 101, and a feeding tray 103 is arranged on the outer side of the output shaft of the first servo motor 102. A second servo motor 105 is mounted on the outer surface of the second mounting plate 104, and a winding tray 106 is arranged on the outer side of the output shaft of the second servo motor 105. A guide groove 107 is formed on the upper surface of the body 100, and guide wheels 112 are mounted on both outer surfaces of the body 100. A pallet 108 is mounted on the front side of the body 100 via a lifting mechanism 200. A horizontal plate 109 is arranged on the upper surface of the body 100 via a placement mechanism 300, and multiple vacuum suction cups 110 are mounted on the lower surface of the horizontal plate 109. A base plate 111 is mounted on the front side of the body 100, and a transfer mechanism 400 is arranged on the upper surface of the base plate 111.

[0026] In use, the worker first passes one end of the carrier belt on the feeding tray 103 through the guide groove 107 and winds it onto the take-up reel 106. Then, the lifting mechanism 200 lowers the left pallet 108 to its lowest position and raises the right pallet 108 to its highest position. The worker places the stacked material pallets on the left pallet 108, ensuring that the top pallet is at the picking height of the vacuum suction cup 110. Then, by activating the first servo motor 102 and the second servo motor 105, the carrier belt can be conveyed within the guide groove 107. At the same time, the placement mechanism 300 drives the vacuum suction cup 110 to attract the electromagnetic components in the material pallets placed on the pallet 108 and place them on the carrier belt. Therefore, the automatic packaging of electromagnetic components is completed. Through the setting of two lifting mechanisms 200, the two pallets 108 can be driven to rise and fall in opposite directions respectively. With the setting of the transfer mechanism 400, after all the electromagnetic components in the uppermost material pallet on the left are taken out, the transfer mechanism 400 transfers the empty pallet on the top to the right pallet 108. Then the left pallet 108 rises and the right pallet 108 falls a certain distance, so that the uppermost material pallet on the left reaches the height of the vacuum suction cup 110 for picking up the material. This achieves the purpose of automatic feeding and material pallet collection, greatly reducing the workload of workers, improving the continuity of the entire operation process, reducing downtime, and thus improving packaging efficiency and enterprise benefits.

[0027] Specifically, the lifting mechanism 200 includes a groove 201 formed on the front side of the body 100. A third servo motor 202 is installed inside the groove 201. The end of the output shaft of the third servo motor 202 is connected to a first screw 203. A first nut seat 204 is installed on the outer surface of the first screw 203. A connecting plate 205 is installed on the outer surface of the first nut seat 204. The end of the connecting plate 205 is connected to the lower surface of the support plate 108. When the third servo motor 202 is started, its output shaft drives the first screw 203 to rotate. Since the inner wall of the groove 201 limits the first nut seat 204, it can drive the first nut seat 204 to move along the length direction of the first screw 203. Through the connecting action of the connecting plate 205, the purpose of lifting the support plate 108 is achieved.

[0028] Specifically, the placement mechanism 300 includes an L-shaped plate 301 mounted on the upper surface of the body 100. A through groove 302 is formed on the surface of the L-shaped plate 301. Two limiting rods 303 are connected inside the through groove 302. A drive block 304 is slidably mounted on the outer surface of the two limiting rods 303. A second screw 305 is rotatably connected inside the through groove 302, and the second screw 305 passes through the interior of the drive block 304. A fourth servo motor 306 is mounted on the outer surface of the L-shaped plate 301. The end of the output shaft of the fourth servo motor 306 is connected to the second screw 305. A first electric push rod 307 is mounted on the lower surface of the drive block 304. The end of the telescopic end of the first electric push rod 307 is connected to the horizontal plate 109. When the fourth servo motor 306 is activated... When the motor 306 is in operation, the drive block 304 is limited by the limiting rod 303. Therefore, when the fourth servo motor 306 drives the second screw 305 to rotate, it can drive the drive block 304 to move along the length direction of the second screw 305 and drive the horizontal plate 109 to move. When the horizontal plate 109 moves directly above the electromagnetic element, the first electric push rod 307 is activated. The first electric push rod 307 drives the horizontal plate 109 to descend, so that the vacuum suction cup 110 can attract the electromagnetic element. Then, the first electric push rod 307 drives the horizontal plate 109 to rise, and the fourth servo motor 306 drives the horizontal plate 109 to move directly above the carrier belt. The first electric push rod 307 descends, so the electromagnetic element can be placed on the carrier belt for packaging.

[0029] Specifically, the transfer mechanism 400 includes a mounting base 401 mounted on the upper surface of the base plate 111. A third screw 402 is rotatably connected inside the mounting base 401. A fifth servo motor 403 is mounted on the outer surface of the mounting base 401, and the output shaft of the fifth servo motor 403 is connected to the third screw 402. A second nut seat 404 is mounted on the outer surface of the third screw 402. A mounting bracket 405 is mounted on the upper surface of the second nut seat 404. Second electric push rods 406 are mounted on both outer surfaces of the mounting bracket 405. Clamping plates 407 are connected to the telescopic ends of the second electric push rods 406. When the electromagnetic components in the uppermost material tray are removed, the second electric push rods 406 on both sides are activated, causing the two clamping plates 407 to clamp onto both sides of the material tray. Then, the fifth servo motor 403 is activated. The fifth servo motor 403 drives the third screw 402 to rotate. Since the second nut seat 404 is limited by the inner wall of the mounting base 401, it can move along the length of the third screw 402 and move the clamped material tray to the top of the right side plate 108. Then, the material tray is placed on the right side plate 108. The four corners of the material tray are chamfered, and wedge blocks matching the chamfers are provided on both sides of the length of the two clamping plates 407. Therefore, when the uppermost material tray on the left side plate 108 rises to the height of the vacuum suction cup 110, the second electric push rods 406 on both sides are activated, so that the wedge blocks and the chamfers squeeze to play a positioning role, thus positioning the material tray and ensuring the picking accuracy of the vacuum suction cup 110.

[0030] Specifically, a groove 500 is provided on the side surface of the machine body 100, and a slider 501 is slidably installed inside the groove 500. A second mounting plate 104 is installed on the slider 501. A fixing plate 502 is installed on the side surface of the machine body 100. A tension spring 503 is connected to the upper surface of the fixing plate 502. A traction rope 504 is connected to the end of the tension spring 503. A hook 505 is installed at the end of the traction rope 504. A fixing hook 506 is installed on the lower surface of the second mounting plate 104. When one end of the carrier tape is wound onto the take-up reel 106, the hook 506 is first... 05 Remove from the fixed hook 506, then slide the second mounting plate 104 up to the highest point and wind it. At this time, under the gravity of components such as the take-up reel 106 and the second mounting plate 104, a certain tension can be applied to the carrier belt. Therefore, when the carrier belt becomes loose, it can be automatically straightened, thus improving the placement accuracy of the electromagnetic components. After the hook 505 is hung on the fixed hook 506, not only does the tension spring 503 apply a certain downward force to the second mounting plate 104 to improve the tension of the carrier belt, but it also maintains the stability of the take-up reel 106.

[0031] Specifically, a control panel 600 is installed on the upper surface of the body 100, which facilitates unified control of the entire device.

[0032] The above is a detailed description of the present invention in conjunction with specific embodiments, and it should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, any equivalent substitutions or obvious modifications made without departing from the concept of the present invention, and which have the same performance or use, should be considered as falling within the patent protection scope defined by the submitted claims.

Claims

1. An automatic packaging machine, comprising a machine body (100), characterized in that: The machine body (100) is provided with a first mounting plate (101) and a second mounting plate (104) on both sides respectively. A first servo motor (102) is mounted on the outer surface of the first mounting plate (101). A feeding tray (103) is provided on the outer side of the output shaft of the first servo motor (102). A second servo motor (105) is mounted on the outer surface of the second mounting plate (104). A winding tray (106) is provided on the outer side of the output shaft of the second servo motor (105). A guide groove (107) is provided on the upper surface of the machine body (100). Guide wheels (112) are mounted on both outer surfaces of the machine body (100). The front side of the body (100) is equipped with a tray (108) via a lifting mechanism (200), and the upper surface of the body (100) is provided with a horizontal plate (109) via a placement mechanism (300). Multiple vacuum suction cups (110) are installed on the lower surface of the horizontal plate (109). The front side of the body (100) is equipped with a base plate (111), and the upper surface of the base plate (111) is provided with a transfer mechanism (400).

2. An automatic packaging machine according to claim 1, characterized in that: The lifting mechanism (200) includes a groove (201) formed on the front side of the body (100). A third servo motor (202) is installed inside the groove (201). The end of the output shaft of the third servo motor (202) is connected to a first screw (203). A first nut seat (204) is installed on the outer surface of the first screw (203). A connecting plate (205) is installed on the outer surface of the first nut seat (204). The end of the connecting plate (205) is connected to the lower surface of the support plate (108).

3. An automatic packaging machine according to claim 2, characterized in that: The placement mechanism (300) includes an L-shaped plate (301) mounted on the upper surface of the body (100). A through groove (302) is provided on the surface of the L-shaped plate (301). Two limiting rods (303) are connected inside the through groove (302). A driving block (304) is slidably mounted on the outer surface of the two limiting rods (303). A second screw (305) is rotatably connected inside the through groove (302), and the second screw (305) passes through the interior of the driving block (304). A fourth servo motor (306) is mounted on the outer surface of the L-shaped plate (301). The end of the output shaft of the fourth servo motor (306) is connected to the second screw (305). A first electric push rod (307) is mounted on the lower surface of the driving block (304). The end of the telescopic end of the first electric push rod (307) is connected to the horizontal plate (109).

4. An automatic packaging machine according to claim 3, characterized in that: The transfer mechanism (400) includes a mounting base (401) mounted on the upper surface of the base plate (111). A third screw (402) is rotatably connected inside the mounting base (401). A fifth servo motor (403) is mounted on the outer surface of the mounting base (401), and the output shaft of the fifth servo motor (403) is connected to the third screw (402). A second nut seat (404) is mounted on the outer surface of the third screw (402). A mounting bracket (405) is mounted on the upper surface of the second nut seat (404). A second electric push rod (406) is mounted on both outer surfaces of the mounting bracket (405). A clamping plate (407) is connected to the end of the telescopic end of the second electric push rod (406).

5. An automatic packaging machine according to claim 4, characterized in that: The side surface of the body (100) is provided with a sliding groove (500), and a slider (501) is slidably installed inside the sliding groove (500). The second mounting plate (104) is installed on the slider (501). A fixing plate (502) is installed on the side surface of the body (100). A tension spring (503) is connected to the upper surface of the fixing plate (502). A traction rope (504) is connected to the end of the tension spring (503). A hook (505) is installed at the end of the traction rope (504). A fixing hook (506) is installed on the lower surface of the second mounting plate (104).

6. An automatic packaging machine according to claim 5, characterized in that: The upper surface of the body (100) is equipped with a control panel (600).

Images