Foam concrete heat preservation building block packaging device
By introducing an alignment mechanism and a bundling mechanism into the foamed concrete insulation block packaging device, and using hydraulic cylinders and motors to drive the alignment push plate and rotating seat, the problem of loose bundling caused by block conveying deviation was solved, achieving efficient and tight block bundling, and improving packaging quality and production efficiency.
Patent Information
- Application Number
- CN202520545696.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-26
AI Technical Summary
Foamed concrete insulation blocks are prone to shifting during transportation, resulting in loose binding, which affects the integrity and quality of the packaging. Furthermore, existing binding machines lack the function of aligning the blocks, causing the binding straps to loosen, increasing production costs and the risk of damage.
The system employs a stacking and binding mechanism. The hydraulic cylinder drives the alignment push plate to stack the blocks, and the block position is adjusted through rotation and translation functions. Combined with a rotating seat and drive motor, it achieves all-round stacking and efficient binding, ensuring that the binding straps are tightly attached to the block surface.
It improves the strength of the binding, reduces the risk of loosening of the cable ties, enhances packaging integrity and production efficiency, meets high packaging standards, and reduces the risk of block damage.
Smart Images
Figure CN223835911U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of block production and packaging technology, specifically relating to a foamed concrete insulation block packaging device. Background Technology
[0002] In the field of building materials, foamed concrete insulating blocks are widely used in modern construction projects due to their excellent thermal insulation performance, lightweight and high strength. With the rapid development of the construction industry, higher demands are being placed on the production efficiency and packaging quality of foamed concrete insulating blocks. Currently, in the post-production stacking and packaging stage, foamed concrete blocks are generally stacked using palletizers, and then transported to a strapping and packaging machine via a roller conveyor.
[0003] During long-distance transport on roller conveyors, building blocks are highly prone to shifting. This is mainly because the contact surfaces between blocks are not perfectly uniform when placed on the conveyor. As the rollers rotate, the friction experienced by the blocks varies, causing a gradual shift during transport. Furthermore, slight vibrations during conveyor operation can exacerbate this shifting. Current strapping machines lack alignment capabilities. When shifted blocks are transported to the machine, their unevenness makes it difficult for the straps to adhere tightly to the block surface. During strapping, the straps cannot apply pressure evenly, resulting in loose bindings. This poor packaging can easily lead to loosening of the straps during subsequent transfers and handling, causing the blocks to scatter. This not only affects the integrity of the packaging but may also damage the blocks, increasing production costs and quality risks.
[0004] Therefore, this utility model proposes a foam concrete insulation block packaging device to facilitate the stacking of blocks before bundling and packaging. Utility Model Content
[0005] To achieve the above objectives, this utility model provides the following technical solution: a foamed concrete insulation block packaging device, comprising a binding mechanism, a stacking mechanism, and an operating platform. The stacking mechanism includes a base and a gantry frame. The bases are symmetrically arranged, and the operating platform is arranged between the symmetrical bases. The binding mechanism is installed at one end of the base, and the gantry frame is fixed at the other end of the base. Hydraulic cylinders are installed on both sides of the gantry frame, and the cylinder bodies are fixed on the gantry frame. An alignment push plate is fixedly connected to the output end of the hydraulic cylinder. The two alignment push plates are symmetrically arranged and placed inside the gantry frame. The operating platform includes a base frame, a rotating seat is installed at the center of the base frame, a roller conveyor is fixed to the top of the rotating seat, and guide rails are provided on both sides of the bottom of the base frame. The base frame and the guide rails are slidably connected by pulleys, and a moving mechanism is provided between the base frame and the guide rails.
[0006] As a preferred technical solution of this utility model, the base includes a support platform, the gantry frame and the binding mechanism are installed on the surface of the support platform, and supports are evenly fixed on the outer edge of the support platform.
[0007] As a preferred embodiment of this utility model, the roller conveyor is equipped with multiple guide rollers at both the feed end and the discharge end, and the length of the multiple guide rollers decreases sequentially.
[0008] As a preferred embodiment of this utility model, the rotating seat includes a platform and a drive motor. The roller conveyor and the guide roller are both installed on the top of the platform. A first gear is fixed at the bottom of the platform, and a second gear is fixed at the output end of the drive motor. The first gear and the second gear are meshed together.
[0009] As a preferred embodiment of this utility model, the outer edge of the base frame is uniformly fixed with supporting rollers, the supporting rollers are arranged in a circle around the outer edge of the first gear, and the bottom end face of the platform contacts the surface of the supporting rollers.
[0010] As a preferred embodiment of this utility model, the moving mechanism includes a geared motor and a rack. The rack is fixed to the surface of the guide rail, and a third gear is fixed to the output end of the geared motor. The third gear and the rack are meshed together.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] (1) This utility model effectively solves the problem of loose binding caused by block misalignment during transportation in the prior art by using hydraulic cylinders to drive alignment push plates on both sides of the gantry to align the blocks. This ensures that the cable ties can be tightly and evenly attached to the block surface, greatly improving the binding strength. During subsequent block transfer and handling vibration, the cable ties are not easy to loosen, thus ensuring the integrity of the product packaging, reducing the risk of block damage due to packaging problems, and improving product quality.
[0013] (2) The rotating function of the operating platform can perform all-round alignment of the blocks. After aligning one side of the block, the rotating seat rotates to make the other two sides accurately aligned with the alignment push plate for secondary alignment, ensuring the neatness of all sides of the block, further improving the packaging quality, and making the packaged blocks more regular in appearance, meeting high-standard packaging requirements. Moreover, there is no need to manually adjust the block angle. The drive motor can quickly and accurately drive the table and the blocks on it to rotate through gear meshing, reducing the time consumption of the alignment process. At the same time, the translation function of the base frame can quickly move the aligned blocks a short distance to the binding mechanism, avoiding the time waste caused by manual handling or complex conveying processes in traditional methods, greatly improving the continuity and efficiency of the entire packaging process, and significantly improving the production efficiency of foamed concrete insulation blocks. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of the binding mechanism, the stacking mechanism, and the operating platform in this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the operating platform and the moving mechanism in this utility model;
[0018] Figure 4 This is a schematic diagram of the operating platform in this utility model;
[0019] In the diagram: 1. Bundling mechanism; 2. Operating platform; 3. Base; 4. Gantry frame; 5. Hydraulic cylinder; 6. Alignment push plate; 7. Base frame; 8. Rotary seat; 9. Roller conveyor; 10. Guide rail; 11. Support platform; 12. Support; 13. Guide roller; 14. Platform; 15. Drive motor; 16. First gear; 17. Second gear; 18. Support roller; 19. Gear motor; 20. Rack. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example
[0022] Please see Figure 1-4 This utility model provides the following technical solution: a foamed concrete insulation block packaging device, including a binding mechanism 1, a stacking mechanism and an operating platform 2. The stacking mechanism includes a base 3 and a gantry frame 4. The base 3 is symmetrically arranged, and the operating platform 2 is arranged between the symmetrical base 3. The binding mechanism 1 is installed at one end of the base 3, and the gantry frame 4 is fixed at the other end of the base 3. Hydraulic cylinders 5 are installed on both sides of the gantry frame 4. The cylinder body of the hydraulic cylinder 5 is fixed on the gantry frame 4. The output end of the hydraulic cylinder 5 is fixedly connected to an alignment push plate 6. The two alignment push plates 6 are symmetrically arranged and placed inside the gantry frame 4. The operating platform 2 includes a base frame 7. A rotating seat 8 is installed at the center of the base frame 7. A roller conveyor 9 is fixed on the top of the rotating seat 8. Guide rails 10 are provided on both sides of the bottom of the base frame 7. The base frame 7 and the guide rails 10 are slidably connected by pulleys. A moving mechanism is provided between the base frame 7 and the guide rails 10.
[0023] In order to provide a stable and reliable support foundation and ensure that the entire device can withstand various forces during operation, avoid shaking or displacement, and thus extend the service life of the equipment, in this embodiment, as a preferred technical solution of the present invention, the base 3 includes a support platform 11, a gantry frame 4 and a binding mechanism 1 installed on the surface of the support platform 11, and supports 12 are evenly fixed on the outer edge of the support platform 11.
[0024] In order to provide good guidance for the foamed concrete insulation blocks when they enter and exit the roller conveyor 9, and thus ensure the efficient and stable operation of the entire production process, in this embodiment, as a preferred technical solution of the present invention, multiple guide rollers 13 are installed at both the feed end and the discharge end of the roller conveyor 9, and the length of the multiple guide rollers 13 decreases sequentially.
[0025] In order to realize the rotation function of the operating platform 2, when it is necessary to adjust the angle of the blocks for better stacking or bundling, in this embodiment, as a preferred technical solution of the present invention, the rotating seat 8 includes a table 14 and a drive motor 15. The roller conveyor 9 and the guide roller 13 are both installed on the top of the table 14. A first gear 16 is fixed at the bottom of the table 14, and a second gear 17 is fixed at the output end of the drive motor 15. The first gear 16 and the second gear 17 are meshed and connected.
[0026] In order to provide auxiliary support for the tabletop 14 during rotation, reduce the friction force on the tabletop 14 during rotation, and ensure that the tabletop 14 rotates smoothly and stably, in this embodiment, as a preferred technical solution of the present invention, support rollers 18 are evenly fixed on the outer edge of the base frame 7. The support rollers 18 are arranged in a circle around the outer edge of the first gear 16, and the bottom end face of the tabletop 14 contacts the surface of the support rollers 18.
[0027] In order to realize the translation function of the operating platform 2 along the guide rail 10, when it is necessary to move the stacked blocks a short distance to the binding mechanism 1, or to adjust the position of the operating platform 2 according to the packaging process requirements, in this embodiment, as a preferred technical solution of the present invention, the moving mechanism includes a reduction motor 19 and a rack 20. The rack 20 is fixed to the surface of the guide rail 10, and a third gear is fixed at the output end of the reduction motor 19. The third gear and the rack 20 are meshed and connected.
[0028] In summary, with the help of the above-described technical solution of this utility model,
[0029] Alignment Function: After the produced foamed concrete insulation blocks are stacked by the palletizer, they are received and transported by the roller conveyor 9. When the stacked blocks are transported to the roller conveyor 9 on the operating platform 2 and reach the position of the gantry 4, the hydraulic cylinders 5 on both sides of the gantry 4 start to work. The cylinder body of the hydraulic cylinder 5 is fixed to the gantry 4, and the alignment push plate 6 connected to its output end moves inward under the drive of the hydraulic cylinder 5. Since the two alignment push plates 6 are symmetrically arranged, they simultaneously apply a pushing force to the offset blocks from both sides, adjusting the position of the blocks to achieve a neat stacked state, thus completing the alignment process. After the alignment work on one side of the blocks is completed, the rotating seat 8 is rotated to align the other two sides of the blocks with the two alignment push plates 6, and the alignment work is repeated.
[0030] Rotation Function: The rotating base 8 of the operating platform 2 includes a platform 14 and a drive motor 15. When the angle of the block needs to be adjusted, the drive motor 15 starts, and the second gear 17 at the output end of the drive motor 15 rotates. Since the first gear 16 is fixed to the bottom of the platform 14 and the first gear 16 is meshed with the second gear 17, the rotation of the second gear 17 drives the first gear 16, thereby causing the platform 14, together with the roller conveyor 9 and guide roller 13 mounted on it, to rotate around the center, thus realizing the adjustment of the block angle. The support rollers 18, which are evenly fixed on the outer edge of the base frame 7, are arranged in a circle around the outer edge of the first gear 16, and the bottom end face of the platform 14 contacts the surface of the support rollers 18. The support rollers 18 play a role in auxiliary support and reducing friction when the platform 14 rotates, ensuring a smooth rotation process.
[0031] Translation Function: Guide rails 10 are provided on both sides of the bottom of the base frame 7. The base frame 7 and the guide rails 10 are slidably connected by pulleys and are equipped with a moving mechanism. When it is necessary to move the operating platform 2 along the guide rails 10, the reduction motor 19 in the moving mechanism is activated. The third gear fixed at the output end of the reduction motor 19 rotates. Since the rack 20 is fixed to the surface of the guide rail 10 and the third gear is meshed with the rack 20, the rotation of the third gear pushes the base frame 7 to make a linear translational movement along the guide rails 10, thereby driving the entire operating platform 2, along with the neatly stacked blocks on it, to move a short distance to the binding mechanism 1. The position of the operating platform 2 can be adjusted according to the packaging process requirements.
[0032] Block Bundling: After completing the processes of stacking, angle adjustment, and position movement, the operating platform 2 transports the neatly stacked blocks to the bundling mechanism 1. The bundling mechanism 1, using a wire guide device and sensing devices on the panel, begins to place the wire guide into the guide frame of the bundling machine. Subsequently, the wire retracts, causing the bundling tape to adhere tightly to the surface of the stacked blocks. Next, the heating and packing head melts and bonds the two ends of the packing tape together, and cuts off the excess, completing the entire block bundling and packing process.
[0033] Device support and stability: Multiple guide rollers 13 installed at the feed end and discharge end of the roller conveyor 9 have progressively decreasing lengths. When the blocks enter or leave the roller conveyor 9, they can guide the blocks, allowing them to enter or leave the roller conveyor 9 more smoothly and preventing the blocks from affecting the subsequent stacking and bundling processes due to positional deviations during entry and exit.
[0034] Finally, it should be noted that, in this utility model, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A foamed concrete insulation block packaging device, comprising a bundling mechanism (1), a stacking mechanism, and an operating platform (2), characterized in that: The alignment mechanism includes a base (3) and a gantry (4). The base (3) is symmetrically arranged. The operating platform (2) is arranged between the symmetrical bases (3). The binding mechanism (1) is installed at one end of the base (3). The gantry (4) is fixed at the other end of the base (3). A hydraulic cylinder (5) is installed on both sides of the gantry (4). The cylinder body of the hydraulic cylinder (5) is fixed on the gantry (4). An alignment push plate (6) is fixedly connected to the output end of the hydraulic cylinder (5). The two alignment push plates (6) are symmetrically arranged and placed inside the gantry (4). The operating platform (2) includes a base frame (7). A rotating seat (8) is installed at the center of the base frame (7). A roller conveyor (9) is fixed on the top of the rotating seat (8). Guide rails (10) are provided on both sides of the bottom of the base frame (7). The base frame (7) and the guide rails (10) are slidably connected by pulleys. A moving mechanism is provided between the base frame (7) and the guide rails (10).
2. The foamed concrete insulation block packaging device according to claim 1, characterized in that: The base (3) includes a support platform (11), the gantry frame (4) and the binding mechanism (1) are installed on the surface of the support platform (11), and supports (12) are evenly fixed on the outer edge of the support platform (11).
3. The foamed concrete insulation block packaging device according to claim 1, characterized in that: The roller conveyor (9) is equipped with multiple guide rollers (13) at both the feed end and the discharge end, and the length of the multiple guide rollers (13) decreases sequentially.
4. The foamed concrete insulation block packaging device according to claim 3, characterized in that: The rotating seat (8) includes a table (14) and a drive motor (15). The roller conveyor (9) and the guide roller (13) are both installed on the top of the table (14). A first gear (16) is fixed at the bottom of the table (14). A second gear (17) is fixed at the output end of the drive motor (15). The first gear (16) and the second gear (17) are meshed together.
5. A foamed concrete insulation block packaging device according to claim 4, characterized in that: The base frame (7) has support rollers (18) evenly fixed on its outer edge. The support rollers (18) are arranged in a circle around the outer edge of the first gear (16). The bottom end face of the platform (14) contacts the surface of the support rollers (18).
6. The foamed concrete insulation block packaging device according to claim 1, characterized in that: The moving mechanism includes a geared motor (19) and a rack (20). The rack (20) is fixed to the surface of the guide rail (10). A third gear is fixed at the output end of the geared motor (19). The third gear and the rack (20) are meshed together.