Double-end push plate bottle unscrambler with double motors cooperating
The dual-motor coordinated double-head pusher bottle unscrambler solves the problem of long-term repetitive sorting by operators in traditional bottle unscrambler equipment by automating bottle sorting, achieving efficient and stable bottle conveying and sorting, and reducing labor intensity and costs.
Patent Information
- Application Number
- CN202520602210.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-04-01
AI Technical Summary
In existing technologies, bottle sorting equipment requires operators to perform repetitive sorting actions for extended periods, resulting in high labor intensity, increased labor costs, and low production efficiency.
The dual-head pusher bottle unloader, which uses dual motors in coordination, achieves automated sorting and conveying of bottles through a drive mechanism, swing arm assembly, and pusher lifting mechanism. Combined with the sturdy design of casters and suction cups, it ensures the stability of the workbench.
It improves the speed and stability of bottle handling, reduces bottle accumulation and disorder, lowers the labor intensity of operators, and enhances production efficiency and overall equipment stability.
Smart Images

Figure CN223836584U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automation equipment technology, specifically relating to a dual-motor coordinated double-head pusher bottle unloader. Background Technology
[0002] In industrial sectors involving packaging containers, such as pharmaceutical manufacturing, fine chemicals, daily light industry, and food processing, there are common technical challenges in container sorting processes, whether it is the directional arrangement of new bottles on the production line or the recycling and processing of old bottles in the circular economy system.
[0003] Traditional operating modes mainly rely on semi-automated equipment that combines manual sorting with simple conveyor devices, which has significant efficiency bottlenecks. Operators need to perform repetitive sorting actions for long periods of time, resulting in a high labor intensity index and a continuously rising proportion of labor costs in total production costs. Utility Model Content
[0004] The purpose of this invention is to provide a dual-motor coordinated double-head pusher bottle sorting machine to solve the problem that existing bottle sorting equipment requires operators to perform repetitive sorting actions for a long time.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A dual-motor coordinated double-head pusher bottle unscrambler includes a worktable, with a conveyor belt and an operation screen mounted on the end face of the worktable. The end face of the worktable also includes:
[0007] The drive mechanism includes two first motors fixedly connected to the end face of the worktable, and the output ends of the two first motors are fixedly connected to circular plates.
[0008] The swing arm assembly includes two fixed seats fixedly connected to the end face of the worktable. Rotating rollers are rotatably connected to the surfaces of the two fixed seats, and swing arms are installed at the ends of the two rotating rollers that are close to each other.
[0009] The surface of the swing arm is provided with a gripping mechanism, which includes a gripping arm rotatably mounted on the surface of the swing arm, and a connecting rod is mounted on both the circular plate and the surface of the swing arm.
[0010] Two push plate lifting mechanisms are provided. Two storage slots are opened on the end face of the worktable. Each of the two storage slots is equipped with a push plate lifting mechanism. The two push plate lifting mechanisms are symmetrically distributed about the transverse central axis of the worktable.
[0011] Preferably, the connecting rod is fixedly connected to the surface of the circular plate, and the connecting rod is rotatably connected to the surface of the swing arm.
[0012] Preferably, the two first motors are symmetrically distributed about the transverse central axis of the worktable.
[0013] Preferably, the bottom of the workbench is provided with an auxiliary mechanism, which includes multiple casters fixedly installed on the bottom of the workbench and multiple fixed plates. The surface of the fixed plate is threaded with a threaded rod, the bottom of the threaded rod is fixedly connected with a suction cup, and the arc surface of the threaded rod is threaded with a threaded ring.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model automatically feeds bottles using a pusher lifting mechanism, moving them onto a conveyor belt for transport. This makes operation more convenient and faster, improving the stability and continuity of the conveyor. Utilizing two motors that work in tandem, they simultaneously arrange the bottles. Compared to traditional single-power-source or purely manual methods, the parallel operation of the two motors significantly accelerates the arrangement process. They can precisely adjust the position and arrangement of the bottles, ensuring they move orderly on the conveyor belt and preventing accumulation, tilting, or other chaotic situations, thus significantly improving overall production efficiency.
[0016] 2. This utility model connects the circular plate and the swing arm via a connecting rod. Each rotation of the circular plate drives the connected swing arm. Driven by the circular plate, the swing arm precisely arranges the bottles on the conveyor belt. In other words, one rotation of the circular plate completes one arrangement of the bottles. This cycle repeats, forming an efficient and stable arrangement mechanism that ensures the bottles remain neatly arranged, providing a good foundation for subsequent production processes.
[0017] 3. This utility model greatly improves the convenience of adjusting the position of the worktable by equipping it with casters. The use of suction cups and threaded rings provides excellent stability for the worktable. This dual stabilization design ensures that the worktable remains stable when performing high-precision operations, bearing heavy objects, or working in environments with some vibration, avoiding any impact on work quality due to shaking or displacement, and providing a reliable foundation for the smooth operation of various tasks. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This utility model Figure 1 Partial structural diagram;
[0020] Figure 3 This utility model Figure 2 A partial structural diagram on the right;
[0021] Figure 4 This utility model Figure 1 Schematic diagram of the structure at point A in the middle;
[0022] Figure 5 This utility model Figure 1 A partial structural diagram.
[0023] In the diagram: 1. Workbench; 101. Conveyor belt; 102. Operation panel; 103. Storage slot; 2. Drive mechanism; 201. First motor; 202. Circular plate; 3. Connecting rod; 4. Swing arm assembly; 401. Fixed base; 402. Rotating roller; 403. Swing arm; 5. Gripping mechanism; 501. Gripping arm; 6. Auxiliary mechanism; 601. Caster wheel; 602. Fixed plate; 603. Threaded rod; 604. Suction cup; 605. Threaded ring; 7. Push plate lifting mechanism. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figures 1-5 As shown, this utility model provides a dual-motor coordinated double-head pusher bottle unscrambler, including a worktable 1. A conveyor belt 101 and an operation screen 102 are installed on the end face of the worktable 1. The end face of the worktable 1 is also provided with:
[0026] Drive mechanism 2 includes two first motors 201 fixedly connected to the end face of the worktable 1, and the output ends of the two first motors 201 are fixedly connected to circular plates 202.
[0027] The swing arm assembly 4 includes two fixed seats 401 fixedly connected to the end face of the worktable 1. Rotating rollers 402 are rotatably connected to the surfaces of the two fixed seats 401. Swing arms 403 are installed at the ends of the two rotating rollers 402 that are close to each other.
[0028] The surface of the swing arm 403 is provided with a gripping mechanism 5. The gripping mechanism 5 includes a gripping arm 501 that is rotatably mounted on the surface of the swing arm 403. The circular plate 202 and the surface of the swing arm 403 are jointly mounted with a connecting rod 3.
[0029] Two push plate lifting mechanisms 7 are provided. Two storage slots 103 are opened on the end face of the worktable 1. The push plate lifting mechanism 7 is provided inside the two storage slots 103. The two push plate lifting mechanisms 7 are symmetrically distributed about the transverse central axis of the worktable 1.
[0030] The storage trough 103 is used to store bottles. The pusher lifting mechanism 7 consists of multiple pushers that can move up and down and are arranged in a stepped manner. When the pusher moves upward, its cross-section will push against the bottle. Multiple pushers cooperate to move the bottle onto the conveyor belt 101 for conveying.
[0031] In this embodiment, the operation screen 102 can directly control the operation of the conveyor belt 101, the drive mechanism 2, the gripping mechanism 5 and the push plate lifting mechanism 7. A motor is installed at the connection between the gripping arm 501 and the swing arm 403. The output end of the motor is connected to the gripping arm 501 and can control the rotation of the gripping arm 501.
[0032] In an optional embodiment: the connecting rod 3 is fixedly connected to the surface of the circular plate 202, and the connecting rod 3 is rotatably connected to the surface of the swing arm 403.
[0033] It should be noted that the connecting rod 3 is not installed at the center of the circular plate 202. When the circular plate 202 rotates, it will cause the swing arm 403 to swing. After the circular plate 202 completes one revolution, it will cause the swing arm 403 to return to its original position.
[0034] In an optional embodiment: two first motors 201 are symmetrically distributed about the transverse central axis of the worktable 1.
[0035] In an optional embodiment: the bottom of the workbench 1 is provided with an auxiliary mechanism 6, which includes multiple casters 601 fixedly installed on the bottom of the workbench 1 and multiple fixing plates 602. The surface of the fixing plate 602 is threadedly connected with a threaded rod 603, the bottom of the threaded rod 603 is fixedly connected with a suction cup 604, and the arc surface of the threaded rod 603 is threadedly connected with a threaded ring 605.
[0036] It should be noted that by turning the threaded rod 603, the suction cup 604 is brought into contact with the ground by the drive of the thread. Then, the threaded ring 605 is turned to stabilize the threaded rod 603. With the double stabilization of the suction cup 604 and the threaded ring 605, the workbench 1 can still remain stable when performing high-precision operations, bearing heavy objects, or working in environments with a certain degree of vibration. This avoids affecting the quality of work due to shaking or displacement, and provides a reliable foundation for the smooth operation of various tasks.
[0037] The working principle of this utility model is as follows: In use, the entire workbench 1 is started through the operation screen 102. When the push plate lifting mechanism 7 is running, multiple push plates move upward in coordination, and the cross-section will push the bottle upward. Multiple push plates move the bottle onto the conveyor belt 101 for conveying. When the bottle is conveyed to the appropriate position, the angle of the gripping arm 501 is adjusted by the motor mounted on the surface of the swing arm 403 to grip the bottle. After gripping, the first motor 201 is started to drive the circular plate 202 to rotate. Under the connection of the connecting rod 3, the swing arm 403 will swing forward, that is, swing away from the first motor 201. At this time, the angle of the gripping arm 501 needs to be changed again so that the gripping arm 501 and the swing arm 403 swing in the same direction at the same time, and place the bottle on the subsequent processing station.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dual-motor coordinated double-head pusher bottle unloader, comprising a worktable (1), characterized in that, The end face of the workbench (1) is equipped with a conveyor belt (101) and an operation screen (102), and the end face of the workbench (1) is also provided with: The drive mechanism (2) includes two first motors (201) fixedly connected to the end face of the workbench (1), and the output ends of the two first motors (201) are fixedly connected to circular plates (202). The swing arm assembly (4) includes two fixed seats (401) fixedly connected to the end face of the workbench (1). The surfaces of the two fixed seats (401) are rotatably connected to rotating rollers (402). Swing arms (403) are installed at the ends of the two rotating rollers (402) that are close to each other. The surface of the swing arm (403) is provided with a gripping mechanism (5), the gripping mechanism (5) includes a gripping arm (501) rotatably mounted on the surface of the swing arm (403), and the circular plate (202) and the surface of the swing arm (403) are jointly provided with a connecting rod (3). Two push plate lifting mechanisms (7) are provided. Two storage slots (103) are opened on the end face of the worktable (1). The two storage slots (103) are equipped with push plate lifting mechanisms (7) inside. The two push plate lifting mechanisms (7) are symmetrically distributed about the transverse central axis of the worktable (1).
2. The dual-motor coordinated double-head pusher bottle unloader according to claim 1, characterized in that: The connecting rod (3) is fixedly connected to the surface of the circular plate (202), and the connecting rod (3) is rotatably connected to the surface of the swing arm (403).
3. The dual-motor coordinated double-head pusher bottle unloader according to claim 1, characterized in that: The two first motors (201) are symmetrically distributed about the transverse central axis of the worktable (1).
4. The dual-motor coordinated double-head pusher bottle unloader according to claim 1, characterized in that: The bottom of the workbench (1) is provided with an auxiliary mechanism (6), which includes multiple casters (601) fixedly installed on the bottom of the workbench (1) and multiple fixing plates (602). The surface of the fixing plate (602) is threaded with a threaded rod (603).
5. A dual-motor coordinated double-head pusher bottle unloader according to claim 4, characterized in that: The bottom of the threaded rod (603) is fixedly connected to a suction cup (604), and the arc surface of the threaded rod (603) is threadedly connected to a threaded ring (605).