Automatic iron cover discharging system

Abstract

The utility model discloses an automatic iron cover unloading system, which well solves the technical problem that when a worker unloads and stacks tinplate three-piece cans, the tinplate three-piece cans are easy to stack irregularly and are toppled and scattered, and comprises a robot, a magnet holding clamp component is mounted on the robot, and a magnet holding clamp is mounted on the magnet holding clamp component. Clamping plate positioning mechanisms are arranged on the two sides of the robot correspondingly, the modified clamping plates are arranged on the clamping plate positioning mechanisms, integrated protruding plates are evenly distributed on the tops of the modified clamping plates, plastic filler strips are installed on the tops of the integrated protruding plates, an installation platform is arranged on one side of the robot, and a first linear guide rail is installed on the top of the installation platform. Through mutual cooperation of the robot, the magnetic conductive plate, the demagnetizing side plate, the clamping upper plate, the fixed-length push plate and the like, when the tinplate three-piece can is machined, the robot can clamp materials on the mounting platform in a clamping mode and place the materials on the modified clamping plate for stacking, and the problem that workers need to discharge and stack the materials is effectively solved.

Description

Technical Field

[0001] This utility model belongs to the field of tinplate three-piece can processing technology, specifically relating to an automatic iron lid lowering system. Background Technology

[0002] The round lid is a component of the tinplate three-piece can. Due to the special shape and feeding conditions of the individual pieces, manual unloading and stacking are usually used during the production process. However, workers are prone to uneven stacking, which can lead to tipping during transfer, resulting in low work efficiency. Therefore, this is an improvement project for the factory's automation process and labor costs. A special unloading device for this round multi-piece stacked material is needed to improve the factory's automation level and reduce the labor intensity of workers. Summary of the Invention

[0003] (1) Technical problems to be solved

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an automatic iron lid lowering system. This technical solution effectively solves the technical problem that workers are prone to uneven stacking and falling over when unloading and stacking three-piece tin cans.

[0005] (2) Technical solution

[0006] To solve the above-mentioned technical problems, this utility model provides an automatic iron cover lowering system, including a robot. The robot is equipped with a magnetic clamping fixture assembly. A clamping plate positioning mechanism is provided on each of the robot's two sides. A modified clamping plate is provided on the clamping plate positioning mechanism. A uniformly distributed integral protrusion is provided on the top of the modified clamping plate. A plastic pad is installed on the top of the integral protrusion. An installation platform is provided on one side of the robot. A first linear guide rail is installed on the top of the installation platform. A cover-supporting mechanism is provided on the first linear guide rail. A second linear guide rail is installed on the top of the installation platform. A fixed-length material picking mechanism is installed on the second linear guide rail. Guide plates are symmetrically fixedly connected to the top of the installation platform near the middle.

[0007] Preferably, the magnet clamping fixture assembly includes an L-shaped mounting bracket. Magnetic plate lifting cylinders are symmetrically mounted on the top of the robot. The telescopic ends of the magnetic plate lifting cylinders pass through the L-shaped mounting bracket and are movably connected to it. Magnetic plates are symmetrically mounted between the telescopic ends of the two magnetic plate lifting cylinders. A plurality of magnets are fixedly connected between the two magnetic plates. Demagnetizing side plates are fixedly connected to the two side walls of the L-shaped mounting bracket. The two magnetic plates are located within the two demagnetizing side plates. Clamping cylinders are mounted on the opposite sides of the two demagnetizing side plates. A clamping upper plate is fixedly connected between the telescopic ends of the two clamping cylinders.

[0008] Preferably, the pallet positioning mechanism includes a base plate, four pallet positioning cylinders are installed on the top of the base plate, a pallet positioning push plate is installed between the telescopic ends of two pallet positioning cylinders on the same side, the two pallet positioning push plates are arranged in a V shape, the modified pallet is located between the two pallet positioning push plates, and a plurality of forklift through slots are provided on the side wall of the modified pallet.

[0009] Preferably, the cover-supporting mechanism includes a fixed bracket, which is mounted on a first linear guide rail. A lifting cylinder is mounted on one side of the fixed bracket, and a positioning bracket is fixedly connected to the telescopic end of the lifting cylinder. Guide rods are symmetrically mounted on one side of the positioning bracket, and a cover plate is fixedly connected to one end of each guide rod. A compression spring is installed between the cover plate and the positioning bracket. A cover-supporting proximity switch is mounted on one side of the positioning bracket. An arc-shaped positioning plate is fixedly connected to one side of the first linear guide rail, and a magnet compartment is fixedly connected to the top of the arc-shaped positioning plate.

[0010] Preferably, the fixed-length material handling mechanism includes a mounting plate, which is mounted on a second linear guide rail. Fixed-length push plates are symmetrically mounted on one side of the mounting plate. A mini cylinder is symmetrically mounted on one side of one of the fixed-length push plates. Clamping plates are fixedly connected to the telescopic ends of the two mini cylinders. Two fixed-length proximity switches are fixedly connected to one side of the mounting plate. A tension spring is mounted on one side of the mounting plate.

[0011] Furthermore, rubber protective pads are fixedly connected to the inner wall of the upper plate of the clamp and the inner wall of one side of the L-shaped mounting bracket.

[0012] (3) Beneficial effects

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This invention, through the cooperation of a robot, a magnetic guide plate, a demagnetizing side plate, a clamping upper plate, and a fixed-length push plate, enables the robot to clamp materials on the installation platform and place them on a modified pallet for stacking when processing three-piece tinplate cans, effectively solving the problem of requiring workers to unload and stack materials. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0016] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the magnetic clamp assembly of this utility model;

[0017] Figure 3 This is a side view of the magnetic clamp assembly of this utility model.

[0018] Figure 4This is a schematic diagram of the overall three-dimensional structure of the installation platform of this utility model;

[0019] Figure 5 This is a schematic diagram of the overall three-dimensional structure of the cover-supporting mechanism of this utility model;

[0020] Figure 6 This is a schematic diagram of the overall three-dimensional structure of the fixed-length material handling mechanism of this utility model;

[0021] Figure 7 This is a schematic diagram of the overall three-dimensional structure of the card positioning mechanism of this utility model;

[0022] Figure 8 This is a schematic diagram of the overall three-dimensional structure of the first linear guide rail of this utility model;

[0023] Figure 9 This is a rear view structural diagram of the mounting plate of this utility model;

[0024] Figure 10 This is a schematic diagram of the overall three-dimensional structure of the second linear guide rail of this utility model.

[0025] The labels in the attached diagram are as follows: 1. Robot; 2. L-shaped mounting bracket; 3. Guide plate; 4. Mounting plate; 5. Fixed bracket; 6. Modified clamping plate; 7. Base plate; 8. Magnetic guide plate; 9. Demagnetizing side plate; 10. Clamping cylinder; 11. Clamping upper plate; 12. Magnetic guide plate lifting cylinder; 13. Magnet; 14. Magnet compartment; 15. Cover plate; 16. Compression spring; 17. Guide rod; 18. Cover proximity switch; 19. Fixed... 20. Long push plate; 21. Tension spring; 22. Fixed-length proximity switch; 23. Clamping plate; 24. Forklift through slot; 25. Integrated convex plate; 26. Plastic pad strip; 27. Pallet positioning cylinder; 28. Pallet positioning push plate; 29. ​​First linear guide rail; 30. Second linear guide rail; 31. Mounting platform; 32. Arc-shaped positioning plate; 33. Lifting cylinder; 34. Positioning bracket; 35. Mini cylinder; 36. Rubber protective pad. Detailed Implementation

[0026] This specific embodiment is an automatic lid-lowering system for iron lids, and its structural schematic diagram is shown below. Figures 1-10 As shown, the system includes a robot 1, on which a magnetic clamping fixture assembly is installed. Two clamping positioning mechanisms are respectively installed on both sides of the robot 1. Modified clamping plates 6 are installed on the clamping positioning mechanisms. Uniformly distributed integrated protrusions 24 are installed on the top of the modified clamping plates 6. Plastic pads 25 are installed on the top of the integrated protrusions 24. An installation platform 30 is installed on one side of the robot 1. A first linear guide rail 28 is installed on the top of the installation platform 30. A cover mechanism is installed on the first linear guide rail 28. A second linear guide rail 29 is installed on the top of the installation platform 30. A fixed-length material handling mechanism is installed on the second linear guide rail 29. Guide plates 3 are symmetrically fixedly connected to the top of the installation platform 30 near the center.

[0027] The robot 1 in this technical solution is a relatively common device in the prior art. Its usage and installation methods are common knowledge in the field, so they will not be described in detail in this technical solution. The first linear guide rail 28 and the second linear guide rail 29 are common conveying devices on the market and are relatively mature technologies in the prior art, so they will not be described in detail in this technical solution.

[0028] like Figures 1-10 The magnetic clamping fixture assembly includes an L-shaped mounting bracket 2. Magnetic plate lifting cylinders 12 are symmetrically mounted on the top of the robot 1. The telescopic ends of the magnetic plate lifting cylinders 12 pass through the L-shaped mounting bracket 2 and are movably connected to it. Magnetic plates 8 are symmetrically mounted between the telescopic ends of the two magnetic plate lifting cylinders 12. Several magnets 13 are fixedly connected between the two magnetic plates 8. Demagnetizing side plates 9 are fixedly connected to the two side walls of the L-shaped mounting bracket 2. The two magnetic plates 8 are located within the two demagnetizing side plates 9. Clamping cylinders 10 are mounted on the opposite sides of the two demagnetizing side plates 9. A clamping upper plate 11 is fixedly connected between the telescopic ends of the two clamping cylinders 10.

[0029] like Figures 1-10 The pallet positioning mechanism includes a base plate 7, four pallet positioning cylinders 26 are installed on the top of the base plate 7, and a pallet positioning push plate 27 is installed between the extension ends of two pallet positioning cylinders 26 on the same side. The two pallet positioning push plates 27 are arranged in a V shape. The modified pallet 6 is located between the two pallet positioning push plates 27. Several forklift slots 23 are provided on the side wall of the modified pallet 6.

[0030] like Figures 1-10 The cover-supporting mechanism includes a fixed bracket 5, which is mounted on the first linear guide rail 28. A lifting cylinder 32 is mounted on one side of the fixed bracket 5. A positioning bracket 33 is fixedly connected to the telescopic end of the lifting cylinder 32. A guide rod 17 is symmetrically mounted on one side of the positioning bracket 33. A cover-supporting plate 15 is fixedly connected to one end of the guide rod 17. A compression spring 16 is installed between the cover-supporting plate 15 and the positioning bracket 33. A cover-supporting proximity switch 18 is mounted on one side of the positioning bracket 33. An arc-shaped positioning plate 31 is fixedly connected to one side of the first linear guide rail 28. A magnet compartment 14 is fixedly connected to the top of the arc-shaped positioning plate 31.

[0031] like Figures 1-10 The fixed-length material handling mechanism includes a mounting plate 4, which is mounted on the second linear guide rail 29. Fixed-length push plates 19 are symmetrically mounted on one side of the mounting plate 4. Mini cylinders 34 are symmetrically mounted on one side of one of the fixed-length push plates 19. Clamping plates 22 are fixedly connected to the telescopic ends of the two mini cylinders 34 respectively. Two fixed-length proximity switches 21 are fixedly connected to one side of the mounting plate 4. Tension springs 20 are mounted on one side of the mounting plate 4.

[0032] Among them, the inner wall of the clamping upper plate 11 and the inner wall of one side of the L-shaped mounting bracket 2 are respectively fixedly connected with rubber protective pads 35. The rubber protective pads 35 can prevent the clamping upper plate 11 from pinching and damaging the material.

[0033] Working principle: Using this technical solution, such as Figure 1 and Figure 4 As shown, the material enters between two guide plates 3 on the conveyor line. Under the action of the fixed-length material picking mechanism, the material is divided into a set length. The robot 1, together with the magnetic clamping fixture assembly, places the fixed-length material onto the modified pallet 6 until the material on the modified pallet 6 is completely placed. The modified pallet 6 is then positioned by the pallet positioning mechanism.

[0034] Figure 2 and Figure 3 As shown, when the L-shaped mounting bracket 2 approaches the material, the magnetic plate lifting cylinder 12 drives the magnetic plate 8 to move down. At this time, the material will be attracted to the magnetic plate 8. Then, the clamping cylinder 10 drives the clamping upper plate 11 to clamp the material from front to back. When placing the material, the clamping cylinder 10 and the clamping upper plate 11 open first, and the magnetic plate lifting cylinder 12 retracts to lift the magnetic plate 8. The material is limited by the demagnetizing side plate 9, so that the material is demagnetized and thus the material is removed from the clamp.

[0035] Figure 1 and Figure 4 As shown, on the conveyor line, the arc-shaped positioning plate 31 helps the material at the end to prevent it from falling over. The continuous conveying of the material squeezes the cover plate 15, causing the guide rod 17 to contact the cover proximity switch 18. The motor drives the cover mechanism to move backward until it reaches a certain length and pushes the fixed-length push plate 19 of the fixed-length material picking mechanism. The fixed-length proximity switch 21 senses the displacement of the fixed-length push plate 19 by a set distance, and the motor will drive the fixed-length material picking mechanism to move backward as a whole until it reaches the material picking area of ​​the mobile robot 1.

[0036] Figure 7 As shown, due to the special nature of the magnetic clamping fixture assembly, the material needs to be clamped at the position of picking up and taking down the material. This results in the need to leave space at the bottom when the material is on the pallet. Therefore, a plastic pad 25 needs to be installed on the integrated convex plate 24 to prevent scratching the material. After the pallet with the material enters the designated area, it cannot be placed accurately by man. The pallet positioning cylinder 26 pushes the pallet positioning push plate 27 to position the pallet on both sides.

[0037] All technical features in this embodiment can be freely combined according to actual needs.

[0038] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. An automatic cap-lowering system for iron caps, comprising a robot (1), characterized in that: The robot (1) is equipped with a magnetic clamping fixture assembly. The robot (1) has a clamping plate positioning mechanism on each side. The clamping plate positioning mechanism is equipped with a modified clamping plate (6). The modified clamping plate (6) is equipped with an evenly distributed integral protrusion plate (24) on the top. The integral protrusion plate (24) is equipped with a plastic pad strip (25) on the top. The robot (1) has an installation platform (30) on one side. The installation platform (30) is equipped with a first linear guide rail (28) on the top. The first linear guide rail (28) is equipped with a cover mechanism. The installation platform (30) is equipped with a second linear guide rail (29) on the top. The second linear guide rail (29) is equipped with a fixed-length material picking mechanism. The installation platform (30) is symmetrically and fixedly connected with a guide plate (3) near the middle of the top.

2. The automatic cap lowering system for an iron cap according to claim 1, characterized in that: The magnet clamping fixture assembly includes an L-shaped mounting bracket (2). A magnetic plate lifting cylinder (12) is symmetrically mounted on the top of the robot (1). The telescopic end of the magnetic plate lifting cylinder (12) passes through the L-shaped mounting bracket (2) and is movably connected to the L-shaped mounting bracket (2). A magnetic plate (8) is symmetrically mounted between the telescopic ends of the two magnetic plate lifting cylinders (12). Several magnets (13) are fixedly connected between the two magnetic plates (8). A demagnetizing side plate (9) is fixedly connected to each of the two side walls of the L-shaped mounting bracket (2). The two magnetic plates (8) are located inside the two demagnetizing side plates (9). A clamping cylinder (10) is mounted on the side of the two demagnetizing side plates (9) that are far apart. A clamping upper plate (11) is fixedly connected between the telescopic ends of the two clamping cylinders (10).

3. The automatic cap lowering system for an iron cap according to claim 1, characterized in that: The pallet positioning mechanism includes a base plate (7), four pallet positioning cylinders (26) are installed on the top of the base plate (7), a pallet positioning push plate (27) is installed between the extension ends of two pallet positioning cylinders (26) on the same side, the two pallet positioning push plates (27) are arranged in a V shape, the modified pallet (6) is located between the two pallet positioning push plates (27), and a number of forklift through slots (23) are provided on the side wall of the modified pallet (6).

4. The automatic cap lowering system for an iron cap according to claim 1, characterized in that: The cover support mechanism includes a fixed bracket (5), which is mounted on a first linear guide rail (28). A lifting cylinder (32) is mounted on one side of the fixed bracket (5). A positioning bracket (33) is fixedly connected to the telescopic end of the lifting cylinder (32). A guide rod (17) is symmetrically mounted on one side of the positioning bracket (33). A cover plate (15) is fixedly connected to one end of the guide rod (17). A compression spring (16) is installed between the cover plate (15) and the positioning bracket (33). A cover proximity switch (18) is mounted on one side of the positioning bracket (33). An arc-shaped positioning plate (31) is fixedly connected to one side of the first linear guide rail (28). A magnet compartment (14) is fixedly connected to the top of the arc-shaped positioning plate (31).

5. The automatic cap lowering system for an iron cap according to claim 1, characterized in that: The fixed-length material handling mechanism includes a mounting plate (4), which is mounted on a second linear guide rail (29). Fixed-length push plates (19) are symmetrically mounted on one side of the mounting plate (4). A mini cylinder (34) is symmetrically mounted on one side of one of the fixed-length push plates (19). The telescopic ends of the two mini cylinders (34) are respectively fixedly connected to clamping plates (22). Two fixed-length proximity switches (21) are fixedly connected on one side of the mounting plate (4). A tension spring (20) is mounted on one side of the mounting plate (4).

6. The automatic cap lowering system for an iron cap according to claim 2, characterized in that: The inner wall of the clamp upper plate (11) and the inner wall of one side of the L-shaped mounting bracket (2) are respectively fixedly connected with rubber protective pads (35).

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