Antibacterial composite fabric processing device

By using an automated loading and unloading device, which utilizes an electric conveyor belt and airflow to assist in unloading, the problem of low efficiency in manual loading and unloading has been solved. This has enabled efficient and safe cutting and processing of antibacterial composite fabrics, improving production efficiency and reducing costs.

CN223836762UActive Publication Date: 2026-01-27ZHEJIANG BOYUAN TEXTILE CO LTD
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Patent Information

Application Number
CN202520532362.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-27
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The current process of cutting antibacterial composite fabrics involves low efficiency, difficulty in ensuring accuracy, high safety risks, and high costs due to manual loading and unloading.

Method used

Design an automated antibacterial composite fabric processing device that utilizes an electric conveyor belt and an auxiliary feeding crossbar combined with airflow to achieve automatic separation and conveying of finished products and waste materials. It also incorporates a laser cutting head for efficient collaborative operation.

Benefits of technology

It significantly shortened the operation cycle, improved production efficiency, ensured product quality and safety, and reduced costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223836762U_ABST
    Figure CN223836762U_ABST
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Abstract

The utility model provides an antibacterial composite fabric processing device, and belongs to the field of fabric processing devices. The problems that in the prior art, in the fabric cutting machining process, manual feeding and discharging are low in efficiency, the precision is difficult to guarantee, the safety risk is high, and the cost is high are solved. The antibacterial composite fabric processing device comprises a first base and is characterized in that a second base is arranged at the rear end of the first base, an electric unwinding roll shaft is installed at the front end of the first base, an electric winding roll shaft is installed at the front end of the second base, and a U-shaped ceiling is fixedly connected to the middle of the upper end of the first base. The automatic feeding and discharging system has the advantages that the automatic feeding and discharging system can conduct machining operation at an extremely high speed, compared with manual feeding and discharging, the operation period time is greatly shortened, and efficient cooperation with a laser cutting head can be achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of fabric processing equipment, and relates to an antibacterial composite fabric processing equipment. Background Technology

[0002] Antibacterial composite fabrics are made by combining antibacterial materials with other fabrics through a specific process. They possess excellent antibacterial properties while meeting diverse application needs. These fabrics are widely used in medical, hygiene, and sports fields. Laser cutting is an advanced cutting method suitable for antibacterial composite fabrics of various materials. A focused laser beam can instantly cut the fabric, producing a smooth, burr-free cut.

[0003] In the cutting and processing of antibacterial composite fabrics, manual loading and unloading has drawbacks such as low efficiency, difficulty in ensuring accuracy, high safety risks, and high costs. In order to improve production efficiency, ensure product quality, and reduce costs, it is necessary to design an automated loading and unloading equipment to replace the manual operation of antibacterial composite fabric processing devices. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned problems in the existing technology by providing an automated loading and unloading device for antibacterial composite fabric processing.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] An antibacterial composite fabric processing device includes a first base, characterized in that a second base is provided at the rear end of the first base, an electric unwinding roller is installed at the front end of the first base, an electric take-up roller is installed at the front end of the second base, a U-shaped canopy is fixedly connected to the upper middle part of the first base, a laser cutting head is installed on the lower inner wall of the U-shaped canopy, the laser cutting head is located directly above the fabric body, an electric conveyor belt is provided between the first base and the second base, an auxiliary feeding crossbar is fixedly connected between the upper end of the second base and the upper end of the U-shaped canopy, a plurality of air supply pipes are fixedly connected to the lower end of the auxiliary feeding crossbar, an air blowing port is fixedly connected to the lower end of the air supply pipes, and a solenoid valve is provided at the upper end of the air supply pipes.

[0007] The fabric body is wound between the electric take-up roller and the electric unwind roller.

[0008] The solenoid valve is connected to a pump, and the plurality of air blowing ports are equidistant from front to back.

[0009] The air blowing outlet is located directly above the fabric body, and the front end of the second base is fixedly connected to the first vertical plate.

[0010] A spring connector is fixedly connected to the front end of the first vertical plate, and a contact vertical piece is fixedly connected to the front end of the spring connector.

[0011] A protruding outer rod is fixedly connected to the upper rear end of the contact vertical plate, and a contact sensor is fixedly connected to the upper front end of the first vertical plate.

[0012] The contact sensor and the protruding outer rod cooperate with each other, and the contact vertical plate abuts against the fabric body outside the electric take-up roller shaft.

[0013] Compared with existing technologies, the finished products cut by this antibacterial composite fabric processing device will fall onto the electric conveyor belt during the conveying process due to the drop between the electric conveyor belt and the fabric body. Meanwhile, the waste material will continue to be wound on the electric take-up roller. At the same time, when the finished pieces of fabric body move above the electric conveyor belt, the pump connected to the auxiliary feeding crossbar can be used to output airflow through multiple air supply pipes. The airflow blown out from the air feeding port can help blow the finished pieces off the fabric body, which helps to ensure feeding efficiency. The automated loading and unloading system can perform processing operations at extremely high speeds, which greatly shortens the time of each operation cycle compared with manual loading and unloading, and can achieve efficient collaboration with the laser cutting head. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the antibacterial composite fabric processing device;

[0015] Figure 2 for Figure 1 A partially truncated enlarged structural diagram of the electric conveyor belt;

[0016] Figure 3 This is a side sectional view of the auxiliary feeding crossbar in the antibacterial composite fabric processing device.

[0017] Figure 4 This is a side view of the electric take-up roller shaft in the antibacterial composite fabric processing device.

[0018] In the picture:

[0019] 1. First base; 2. Second base; 3. Electric take-up roller shaft; 4. Electric unwind roller shaft; 5. U-shaped canopy; 6. Laser cutting head; 7. Electric conveyor belt; 8. Auxiliary feeding crossbar; 9. Solenoid valve; 10. Air supply pipe; 11. Air blowing feeding port; 12. First vertical plate; 13. Contact sensor; 14. Protruding outer rod; 15. Spring connector; 16. Contact vertical plate. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] It should be noted that when a component is said to be "mounted on" another component, it can be directly mounted on the other component or may be interspersed with a component. When a component is said to be "set on" another component, it can be directly set on the other component or may be interspersed with a component. When a component is said to be "fixed to" another component, it can be directly fixed to the other component or may be interspersed with a component.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.

[0023] like Figure 1 As shown in Figure 4, this antibacterial composite fabric processing device includes a first base 1, a second base 2 at the rear end of the first base 1, an electric unwinding roller 4 at the front end of the first base 1, an electric take-up roller 3 at the front end of the second base 2, a U-shaped canopy 5 fixedly connected to the upper middle of the first base 1, a laser cutting head 6 installed on the lower inner wall of the U-shaped canopy 5, the laser cutting head 6 being located directly above the fabric body, an electric conveyor belt 7 between the first base 1 and the second base 2, an auxiliary feeding crossbar 8 fixedly connected between the upper end of the second base 2 and the upper end of the U-shaped canopy 5, a plurality of air supply pipes 10 fixedly connected to the lower end of the auxiliary feeding crossbar 8, an air blowing port 11 fixedly connected to the lower end of the air supply pipes 10, and a solenoid valve 9 installed at the upper end of the air supply pipes 10.

[0024] The fabric body is wound between the electric take-up roller 3 and the electric unwind roller 4.

[0025] The solenoid valve 9 is connected to a pump, and the plurality of air blowing ports 11 are arranged at equal intervals from front to back.

[0026] The air blowing outlet 11 is located directly above the fabric body, and the front end of the second base 2 is fixedly connected to the first vertical plate 12.

[0027] A spring connector 15 is fixedly connected to the front end of the first vertical plate 12, and a contact vertical piece 16 is fixedly connected to the front end of the spring connector 15.

[0028] A protruding outer rod 14 is fixedly connected to the upper rear end of the contact vertical plate 16, and a contact sensor 13 is fixedly connected to the upper front end of the first vertical plate 12.

[0029] The contact sensor 13 and the protruding outer rod 14 cooperate with each other, and the contact vertical piece 16 abuts against the fabric body outside the electric take-up roller 3.

[0030] In this solution, when cutting the fabric body, it can be wound between the electric unwinding roller 4 and the electric take-up roller 3 and pulled at a uniform speed below the U-shaped canopy 5. After pulling, the laser cutting head 6 is used to perform the corresponding cutting operation. The cut finished products will fall onto the electric conveyor belt 7 during the conveying process due to the drop difference between the electric conveyor belt 7 and the fabric body, and be transported separately. The waste material will continue to be wound on the electric take-up roller 3. At the same time, when the finished pieces of fabric body move above the electric conveyor belt 7, the pump connected to the auxiliary feeding crossbar 8 can be used to output airflow through multiple air supply pipes 10, and the air is blown out from the feeding port. The airflow blown out by 11 can help blow the finished product block off the fabric body, which helps to ensure the material unloading efficiency. The automated loading and unloading system can perform processing operations at a very fast speed. Compared with manual loading and unloading, it greatly shortens the time of each operation cycle. It can achieve efficient collaboration with the laser cutting head 6 to ensure the continuity of the entire processing process and maximize production efficiency. At the same time, as the electric winding roller 3 continuously winds up the waste material, the waste material can gradually push the contact vertical plate 16 to the rear side, causing the spring connecting piece 15 to be compressed until the protruding outer rod 14 contacts the contact sensor 13. The staff who receive the contact signal can come in time to remove the full waste material for secondary recycling and reuse.

[0031] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0032] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Any appropriate changes and variations made to the above embodiments within the scope of the essential spirit of the present utility model shall fall within the scope of protection claimed by the present utility model.

Claims

1. A processing device for antibacterial composite fabrics, characterized in that, The device includes a first base, a second base at the rear end of the first base, an electric unwinding roller at the front end of the first base, an electric take-up roller at the front end of the second base, a U-shaped canopy fixedly connected to the upper middle of the first base, a laser cutting head installed on the lower inner wall of the U-shaped canopy, the laser cutting head being located directly above the fabric body, an electric conveyor belt between the first base and the second base, an auxiliary feeding crossbar fixedly connected between the upper end of the second base and the upper end of the U-shaped canopy, multiple air supply pipes fixedly connected to the lower end of the auxiliary feeding crossbar, an air blowing port fixedly connected to the lower end of each air supply pipe, and a solenoid valve at the upper end of each air supply pipe.

2. The antibacterial composite fabric processing device according to claim 1, characterized in that, The fabric body is wound between the electric take-up roller and the electric unwind roller.

3. The antibacterial composite fabric processing device according to claim 2, characterized in that, The solenoid valve is connected to a pump, and the plurality of air blowing ports are equidistant from front to back.

4. The antibacterial composite fabric processing device according to claim 3, characterized in that, The air blowing outlet is located directly above the fabric body, and the front end of the second base is fixedly connected to the first vertical plate.

5. The antibacterial composite fabric processing device according to claim 4, characterized in that, A spring connector is fixedly connected to the front end of the first vertical plate, and a contact vertical piece is fixedly connected to the front end of the spring connector.

6. The antibacterial composite fabric processing apparatus according to claim 5, characterized in that, A protruding outer rod is fixedly connected to the upper rear end of the contact vertical plate, and a contact sensor is fixedly connected to the upper front end of the first vertical plate.

7. The antibacterial composite fabric processing apparatus according to claim 6, characterized in that, The contact sensor and the protruding outer rod cooperate with each other, and the contact vertical plate abuts against the fabric body outside the electric take-up roller shaft.