Transverse cable pay-off device suitable for low-clearance tunnel

By using a cable laying device with a support vehicle and lifting structure in low-clearance tunnels, the problems of limited cable length and high labor intensity have been solved, and the height of the cable winding reel has been flexibly adjusted and the cable laying has been made more convenient.

CN223836771UActive Publication Date: 2026-01-27CHINA TIESIJU CIVIL ENGINEERING GROUP CO LTD +1
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Patent Information

Application Number
CN202520271357.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-01-27
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Existing cable laying methods in low-headroom tunnels have problems such as limited cable length and high labor intensity. In particular, the high height of traditional railcars increases the complexity of cable laying and frequent manual handling.

Method used

A transverse cable laying device suitable for low-headroom tunnels was designed. It adopts a support vehicle, a lifting structure and a load-bearing structure. The height adjustment of the load-bearing structure is controlled by a hydraulic cylinder. With the slot design of the cable winding reel, the height of the cable winding reel can be reduced and adjusted to adapt to different heights.

Benefits of technology

It reduces the height difference between the cable reel and the cable, lowers the labor intensity of workers, improves cable laying efficiency and cable length, and simplifies the cable laying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transverse cable pay-off device suitable for a low clearance tunnel, which comprises a supporting vehicle for placing a cable reel, the supporting vehicle comprises a bottom plate structure and a bearing structure, and the bottom plate structure and the bearing structure are connected through a lifting structure and are used for controlling the bearing structure to adjust different heights. The cable winding device is simple in structure, adjustment of different heights of the cable winding disc can be met through cooperation of the lifting structure and the bearing structure, when a cable is wound, the height of the cable winding disc can be reduced, the height difference between the cable winding disc and the cable is reduced, workers can conveniently wind the cable on the surface of the cable winding disc, and the working efficiency is improved. When the cable is laid, the height of the cable reel can be adjusted according to the height of the on-site support, and the fall is reduced to lay the cable.
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Description

Technical Field

[0001] This utility model relates to the field of tunnel cable laying technology, specifically a transverse cable laying device suitable for tunnels with low headroom. Background Technology

[0002] In subway construction, cable supports are a crucial component of underground tunnels, running the entire length of the tunnel to support and secure cables. During cable installation, workers must lay the cables on top of the supports. However, existing cable laying methods rely on cable laying frames, which are moved to lay the cables.

[0003] Traditional cable laying methods typically use railcars for cable transportation. The railcar's flatbed is quite high above the rail surface (usually 1 meter), which limits the length of each cable reel and cannot meet the needs of long-distance laying. In addition, due to the height of the railcar, the laid cables usually fall directly onto the track bed and need to be manually moved to the support structure. This not only increases the complexity of the work but also significantly increases the labor intensity. Therefore, a transverse cable laying device suitable for low-headroom tunnels is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a transverse cable laying device suitable for low-headroom tunnels, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a transverse cable laying device suitable for low-headroom tunnels, comprising a support vehicle for placing cable winding reels, the support vehicle comprising a base plate structure and a load-bearing structure, the base plate structure and the load-bearing structure being connected by a lifting structure for controlling the load-bearing structure to adjust to different heights.

[0006] As a further embodiment of this utility model: the base plate structure includes a square frame and multiple sets of wheels located below the square frame. A first sliding groove is symmetrically provided on the inner side of the square frame. A first rotating wheel that can slide along the inside of each of the two first sliding grooves is installed. The two first rotating wheels are connected by a movable crossbeam.

[0007] As a further embodiment of this utility model, handrails are installed on the square frame.

[0008] As a further embodiment of this utility model: the bearing structure includes a bearing plate for placing the cable winding reel, and second sliding grooves are symmetrically opened on the inner side of the bearing plate. Each of the two second sliding grooves is equipped with a second rotating wheel that can slide along its interior.

[0009] As a further embodiment of this utility model: the two second rotating wheels are connected to the moving crossbeam through two first lifting rods, and the square frame and the bearing plate are connected through two second lifting rods. The first lifting rod and the second lifting rod located on the same side are connected by a rotating shaft.

[0010] As a further embodiment of this utility model: both the first lifting rod and the second lifting rod are two-section structures, and the two sections are rotatably connected by a rotating shaft.

[0011] As a further embodiment of this utility model: the two first lifting rods are connected by a limiting beam, and the limiting beam is adjacent to the bearing plate.

[0012] As a further embodiment of this utility model: the lifting structure includes at least one set of hydraulic cylinders, one end of the hydraulic cylinder is connected to the moving crossbeam, the other end of the hydraulic cylinder is equipped with a connecting piece, the hydraulic cylinder is connected to the fixed crossbeam through the connecting piece, and the two ends of the fixed crossbeam are respectively connected to two first lifting rods.

[0013] As a further embodiment of this utility model: the cable winding reel includes a reel surface and a connecting shaft. The reel surface is provided with two sets of grooves and fixed to the outer wall of the connecting shaft. The upper surface of the reel surface is provided with several sets of slots.

[0014] As a further embodiment of this utility model: the bottom end of the connecting shaft is rotatably connected to the top end of the bearing plate, thereby realizing the rotatable connection between the cable winding reel and the support vehicle.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This application, through the cooperation of a lifting structure and a load-bearing structure, can meet the adjustment of different heights of the cable winding reel. When winding the cable, the height of the cable winding reel can be lowered to reduce the height difference between the cable winding reel and the cable, making it easier for workers to wind the cable on the surface of the cable winding reel. When laying the cable, the height of the cable winding reel can also be adjusted according to the height of the on-site support to reduce the drop difference during cable laying. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the horizontal cable laying frame of this utility model;

[0018] Figure 2 This is a schematic diagram of the cable winding reel rising according to this utility model;

[0019] Figure 3 This is a schematic diagram of the support vehicle of this utility model;

[0020] In the diagram: 1. Support vehicle; 11. Base plate structure; 111. Square frame; 112. Wheel; 113. First slide rail; 114. Moving crossbeam; 115. First rotating wheel; 116. Handrail; 12. Lifting structure; 121. Hydraulic cylinder; 122. Connecting piece; 123. Fixed crossbeam; 13. Bearing structure; 131. First lifting rod; 132. Second lifting rod; 133. Limiting crossbeam; 134. Second rotating wheel; 135. Bearing plate; 136. Second slide rail; 2. Cable winding reel; 21. Reel surface; 22. Slot; 23. Connecting shaft. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3 In this embodiment of the present invention, a transverse cable laying device suitable for low-headroom tunnels includes a support vehicle 1 for placing the cable winding reel 2. The support vehicle 1 includes a base plate structure 11 and a load-bearing structure 13. The base plate structure 11 and the load-bearing structure 13 are connected by a lifting structure 12 for controlling the load-bearing structure 13 to adjust to different heights. By combining the lifting structure 12 and the load-bearing structure 13, the adjustment of the base plate structure 11 to different heights can be met, thereby reducing the number of times cables need to be manually moved.

[0023] Please see Figure 3In one embodiment, preferably, the base plate structure 11 includes a square frame 111 and multiple sets of wheels 112 disposed below the square frame 111. There are four sets of wheels 112, each located at one of the four corners of the square frame 111. The type of wheels 112 is not limited; they can be omnidirectional wheels, track wheels, or other types of wheels. The selection of wheels 112 can be based on the actual site conditions. Symmetrical first grooves 113 are provided on the inner side of the square frame 111, and each of the two first grooves 113 contains a... There is a first rotating wheel 115 that can slide along its interior. The two first rotating wheels 115 are connected by a movable crossbeam 114. The presence of the first sliding groove 113 can restrict the movement direction of the first rotating wheel 115. As the first rotating wheel 115 moves, the included angle between the first lifting rod 131 and the second lifting rod 132 changes. When the included angle between the first lifting rod 131 and the second lifting rod 132 is larger, the height of the bearing structure 13 will be lower. When the height of the bearing structure 13 is reduced to the minimum, the handling of the cable will be much easier.

[0024] Please see Figure 3 In one embodiment, preferably, a handrail 116 is installed on the square frame 111. The presence of the handrail 116 provides a stable handhold area for the staff, which makes it easier to move the wire feeding device.

[0025] Please see Figure 3 In one embodiment, preferably, the supporting structure 13 includes a supporting plate 135 for placing the cable winding reel 2. Symmetrically arranged second sliding grooves 136 are provided on the inner side of the supporting plate 135. Each of the two second sliding grooves 136 is equipped with a second rotating wheel 134 that can slide along its interior. The presence of the second sliding grooves 136 and the second rotating wheels 134 ensures that the supporting plate 135 can be smoothly adjusted in height. The two second rotating wheels 134 are connected to the moving crossbeam 114 via two first lifting rods 131. The square frame 111 and the supporting plate 135 are connected via two second lifting rods 132. The first lifting rods 131 and 132 located on the same side are connected via a rotating shaft. Both the first lifting rods 131 and 132 are two-section structures, and the two sections are rotatably connected by a rotating shaft. The two first lifting rods 131 are connected via a limiting crossbeam 133, and the limiting crossbeam 133 is adjacent to the supporting plate 135.

[0026] Please see Figure 3In one embodiment, preferably, the lifting structure 12 includes at least one set of hydraulic cylinders 121. In this embodiment, preferably, there are two sets of hydraulic cylinders 121. The two sets of hydraulic cylinders 121 can better ensure the balance of the bearing plate 135. One end of the hydraulic cylinder 121 is connected to the moving crossbeam 114, and the other end of the hydraulic cylinder 121 is equipped with a connector 122. The hydraulic cylinder 121 is connected to the fixed crossbeam 123 through the connector 122. The two ends of the fixed crossbeam 123 are respectively connected to two first lifting rods 131.

[0027] Please see Figure 3 In one embodiment, preferably, the cable winding reel 2 includes a reel surface 21 and a connecting shaft 23. The reel surface 21 has two sets and is fixed to the outer wall of the connecting shaft 23. The surface of the upper reel surface 21 has several sets of slots 22. The bottom end of the connecting shaft 23 is rotatably connected to the top end of the bearing plate 135, realizing the rotatable connection between the cable winding reel 2 and the support carriage 1. The two sets of reel surfaces 21 are fixedly sleeved on the outer circumferential surface of the connecting shaft 23, forming a space for cable winding between the two sets of reel surfaces 21. In addition, the design of the slots 22 matches the cable, which facilitates the cable to be inserted into the slots 22. At the same time, the cable winding reel 2 is placed horizontally, which can effectively increase the length of the reel and the maximum length of each cable reel, effectively improving the cable laying efficiency. In addition, the combination of the cable winding reel 2 and the support carriage 1 is detachable, and can be disassembled and reused after the cable is laid.

[0028] The working principle and usage process of this utility model: Workers can push the equipment forward using the handle 116, and the wheels 112 can change the travel route; when the supporting structure 13 needs to be lifted, the hydraulic cylinder 121 extends outward, pushing the moving crossbeam 114 forward, then pushing the fixed crossbeam 123 and the first lifting rod 131 backward. At this time, the second rotating wheel 134 slides backward in the second slide groove 136, and the second lifting rod 132 rotates synchronously with the movement of the first lifting rod 131; during normal operation... When the cable winding reel 2 is in operation, the hydraulic cylinder 121 is in a retracted state, and the first lifting rod 131 is also folded and stored. The bearing structure 13 is attached to the top of the base plate structure 11, which makes it convenient for workers to wind the cable around the surface of the cable winding reel 2. The bottom end of the connecting shaft 23 is rotatably connected to the top end of the bearing plate 135, realizing the rotatable connection between the cable winding reel 2 and the support vehicle 1. When winding the cable, one end of the cable can be inserted into the slot 22 to fix the cable. Then, rotating the cable winding reel 2 can complete the winding and fixing of the cable.

[0029] Although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0030] Therefore, the above description is only a preferred embodiment of this application and is not intended to limit the scope of this application; that is, all equivalent modifications made in accordance with the scope of the claims of this application shall be within the protection scope of the claims of this application.

Claims

1. A transverse cable laying device suitable for low-headroom tunnels, comprising a support vehicle (1) for placing a cable reel (2), characterized in that, The support vehicle (1) includes a base plate structure (11) and a load-bearing structure (13). The base plate structure (11) and the load-bearing structure (13) are connected by a lifting structure (12) to control the load-bearing structure (13) to adjust to different heights.

2. The transverse cable laying device for low-headroom tunnels according to claim 1, characterized in that, The base plate structure (11) includes a square frame (111) and multiple sets of wheels (112) located below the square frame (111). A first sliding groove (113) is symmetrically opened on the inner side of the square frame (111). A first rotating wheel (115) that can slide along its interior is installed in each of the two first sliding grooves (113). The two first rotating wheels (115) are connected by a movable crossbeam (114).

3. The transverse cable laying device for low-headroom tunnels according to claim 2, characterized in that, Handrails (116) are installed on the square frame (111).

4. The transverse cable laying device for low-headroom tunnels according to claim 3, characterized in that, The supporting structure (13) includes a supporting plate (135) for placing the cable winding reel (2), and second sliding grooves (136) are symmetrically opened on the inner side of the supporting plate (135). Each of the two second sliding grooves (136) is equipped with a second rotating wheel (134) that can slide along its interior.

5. The transverse cable laying device for low-headroom tunnels according to claim 4, characterized in that, The two second rotating wheels (134) are connected to the moving crossbeam (114) through two first lifting rods (131), and the square frame (111) and the bearing plate (135) are connected through two second lifting rods (132). The first lifting rod (131) and the second lifting rod (132) located on the same side are connected by a rotating shaft.

6. A transverse cable laying device suitable for low-headroom tunnels according to claim 5, characterized in that: Both the first lifting rod (131) and the second lifting rod (132) are two-section structures, and the two sections are rotatably connected by a rotating shaft.

7. The transverse cable laying device for low-headroom tunnels according to claim 5, characterized in that, The two first lifting bars (131) are connected by a limiting beam (133), and the limiting beam (133) is close to the bearing plate (135).

8. The transverse cable laying device for low-headroom tunnels according to claim 5, characterized in that, The lifting structure (12) includes at least one set of hydraulic cylinders (121). One end of the hydraulic cylinder (121) is connected to the moving crossbeam (114), and the other end of the hydraulic cylinder (121) is equipped with a connector (122). The hydraulic cylinder (121) is connected to the fixed crossbeam (123) through the connector (122). The two ends of the fixed crossbeam (123) are respectively connected to two first lifting rods (131).

9. A transverse cable laying device suitable for low-headroom tunnels according to claim 5, characterized in that: The cable winding reel (2) includes a reel surface (21) and a connecting shaft (23). The reel surface (21) has two sets of grooves fixed to the outer wall of the connecting shaft (23). The upper surface of the reel surface (21) has several sets of slots (22).

10. A transverse cable laying device suitable for low-headroom tunnels according to claim 9, characterized in that: The bottom end of the connecting shaft (23) is rotatably connected to the top end of the bearing plate (135), thereby realizing the rotatable connection between the cable winding reel (2) and the support vehicle (1).