Automatic wheel loading and unloading device of take-up machine

Abstract

The utility model discloses an automatic wheel loading and unloading device of a take-up machine, which belongs to the technical field of take-up machines and comprises a wheel inlet frame, a lifting mechanism and a wheel outlet frame, the wheel inlet frame and the wheel outlet frame are arranged on the front side of the lifting mechanism in a low-high mode, and the wheel outlet frame is arranged on the front side of the lifting mechanism. Sliding rods used for bearing spools are arranged on the wheel inlet frame and the wheel outlet frame, the sliding rods are sleeved with sliding push plates, and driving devices are arranged at the bottoms of the sliding push plates and drive the sliding push plates to transversely slide. The lifting mechanism is arranged based on a positioning installation point of the spool, the longitudinal feeding position of the spool can be accurately unified, the lifting mechanism can accurately adjust the feeding height of the spool through the lead screw device, the transverse position is controlled through the transverse rail, and therefore the feeding precision of the spool is guaranteed, and the production efficiency is improved. In the using process of the take-up machine, assistance of workers is not needed, the operation efficiency is high, and machining and production of the take-up machine are facilitated.

Description

Technical Field

[0001] This utility model belongs to the field of automated take-up machine technology, specifically relating to an automated loading and unloading device for a take-up machine. Background Technology

[0002] A take-up machine is a device used in metal wire processing to wind up wire. The metal wire is wound up by I-beam reels. After the I-beam reels are fully wound, they need to be removed so that the next set of I-beam reels can be wound up. Conventional take-up machines require workers to assist in loading and unloading the reels, resulting in low production efficiency. There are also some take-up machines on the market with automated loading and unloading of reels, but the existing loading and unloading devices are driven by cylinders, and the positioning accuracy is generally low. During the loading and unloading process, workers are required from time to time to assist in positioning the upper reel to achieve accurate positioning. This results in generally low processing efficiency of the take-up machine, affecting production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide an automated loading and unloading device for a take-up machine, so as to solve the problems mentioned in the background art regarding the use of existing take-up machines.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an automated wheel loading and unloading device for a take-up machine, comprising a wheel inlet frame, a lifting mechanism, and a wheel outlet frame. The wheel inlet frame and the wheel outlet frame are arranged at different heights on the front side of the lifting mechanism. Both the wheel inlet frame and the wheel outlet frame are provided with sliding rods for supporting I-beam wheels. A sliding push plate is sleeved on the sliding rod. A driving device is provided at the bottom of the sliding push plate and is driven by the driving device to slide laterally.

[0005] The lifting mechanism includes a lifting platform for supporting the I-beam wheel, and the lifting platform is equipped with a lead screw device and moves up and down through the lead screw device.

[0006] Preferably, the lifting platform includes a horizontal base plate at the bottom and a drawer-shaped plate on the upper side of the horizontal base plate, wherein the horizontal base plate and the drawer-shaped plate are hinged together on one side.

[0007] Preferably, the bottom of the horizontal base plate is provided with a transverse track, and the horizontal base plate moves left and right on the transverse track.

[0008] Preferably, a position sensor is provided on one side of both the wheel feeder and the wheel outputter, and a baffle is also provided at the docking position between the wheel outputter and the lifting mechanism.

[0009] Preferably, the lifting platform is also equipped with a motor and a speed reducer.

[0010] Preferably, the feed wheel frame and the output wheel frame are located on the outside of the take-up machine frame, the lifting mechanism is located inside the take-up machine frame, and the take-up machine frame has a feed wheel opening between the lifting mechanism and the feed wheel frame.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. After the I-beam is fed into the sliding rod of the feed frame, it is pushed by the sliding push plate to the left end of the feed frame near the lifting mechanism. Then it enters the lifting mechanism and is moved upward by the lifting mechanism to the inside of the take-up machine. After the I-beam is fully wound up with metal wire, it rolls out from the lifting mechanism and moves to the take-up frame. Finally, it is moved out by the sliding push plate, thus realizing the automated loading, winding and unloading of the I-beam, realizing automated operation and improving processing efficiency.

[0013] Second, the lifting mechanism is based on the positioning and installation point of the I-beam wheel, which can make the longitudinal feeding position of the I-beam wheel precise and uniform. The lifting mechanism can accurately adjust the feeding height of the I-beam wheel through the screw device and control the lateral position through the transverse track, thereby ensuring the feeding accuracy of the I-beam wheel. No worker assistance is required during the use of the winding machine, the operating efficiency is high, and the processing and production of the winding machine is convenient. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the assembly structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the wheel feeder structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the wheel-exit frame structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the lifting mechanism of this utility model.

[0018] In the diagram: 1. Take-up machine frame; 2. Infeed wheel frame; 3. Outfeed wheel frame; 4. Lifting mechanism; 5. Infeed wheel port; 6. Position sensor; 7. Sliding push plate; 8. Sliding rod; 9. Baffle; 10. Horizontal track; 11. Horizontal base plate; 12. Drawer plate; 13. Lead screw device; 14. Motor; 15. Reducer. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Reference Figure 1-4 An automated loading and unloading device for a take-up machine includes a wheel inlet frame 2, a lifting mechanism 4, and a wheel outlet frame 3. The wheel inlet frame 2 and the wheel outlet frame 3 are arranged at different heights on the front side of the lifting mechanism 4. Both the wheel inlet frame 2 and the wheel outlet frame 3 are provided with sliding rods 8 for supporting I-beam wheels. A sliding push plate 7 is sleeved on the sliding rod 8. A driving device is provided at the bottom of the sliding push plate 7 and is driven by the driving device to slide laterally.

[0021] The lifting mechanism 4 includes a lifting platform for supporting the I-beam wheel, and a screw device 13 is provided on the lifting platform and the lifting and moving is performed by the screw device 13.

[0022] This technical solution proposes an automated loading and unloading device for a take-up machine. The device includes a wheel inlet frame 2, a lifting mechanism 4, and a wheel outlet frame 3. After the H-beam is fed into the sliding rod 8 of the wheel inlet frame 2, it is pushed by the sliding push plate 7 to the left end of the wheel inlet frame 2 near the lifting mechanism 4. Then it enters the lifting mechanism 4 and is moved upward by the lifting mechanism 4 into the take-up machine. After the H-beam is fully wound with metal wire, it rolls out from the lifting mechanism 4 and moves to the wheel outlet frame 3. Finally, it is moved out by the sliding push plate 7, thereby realizing the automated loading, winding, and unloading of the H-beam, achieving automated operation and improving processing efficiency.

[0023] Once the I-beam reel reaches the inside of the take-up machine, the lifting mechanism 4, based on the positioning and installation point of the I-beam reel, ensures that the longitudinal feeding position of the I-beam reel is precise and uniform. The lifting mechanism 4 can precisely adjust the feeding height of the I-beam reel through the screw device 13, thereby ensuring the feeding accuracy of the I-beam reel. The take-up machine does not require worker assistance during use, has high operating efficiency, and facilitates the processing and production of the take-up machine.

[0024] Furthermore, the lifting platform includes a horizontal base plate 11 disposed at the bottom and a drawer-shaped plate 12 disposed on the upper side of the horizontal base plate 11, wherein the horizontal base plate 11 and the drawer-shaped plate 12 are hinged together on one side.

[0025] According to this technical solution, the lifting device includes a lifting platform for placing the I-beams and a screw device 13 for driving the lifting platform to move up and down. The lifting platform is composed of a horizontal base plate 11 and a drawer-shaped plate 12, which are hinged together. The drawer-shaped plate 12 can rotate through the hinge. When the drawer-shaped plate 12 is set parallel to the horizontal base plate 11, the semi-open drawer-shaped structure of the drawer-shaped plate 12 is used to place the I-beams, which can effectively limit the I-beams and make them stably fed in. After the I-beams have wound up a full coil of metal wire, the bottom of the drawer-shaped plate 12 is pushed to rotate by a cylinder (the pushing structure is not shown in the figure), which raises the rear end of the drawer-shaped plate 12. The I-beams can roll off the drawer-shaped plate 12 to the wheel unloading frame 3 to complete the unloading.

[0026] Furthermore, a transverse track 10 is provided at the bottom of the horizontal base plate 11, and the horizontal base plate 11 moves left and right on the transverse track 10.

[0027] With this technical solution, the horizontal base plate 11 and the drawer-shaped plate 12 can be adjusted horizontally upwards via the horizontal rail 10, thereby adjusting the horizontal position of the I-beam wheel. When the horizontal base plate moves to the right via the horizontal rail 10, the I-beam wheel is aligned with the right tip, so that the I-beam wheel can be accurately positioned and installed on the take-up machine turntable. After the I-beam wheel is fully wound, the horizontal base plate moves to the left via the horizontal rail 10, thereby unloading the I-beam wheel from the right tip. When the I-beam wheel is removed, it avoids the shearing device and rolls out of the drawer-shaped plate 12.

[0028] Furthermore, a position sensor 6 is provided on one side of both the wheel feeder 2 and the wheel outputter 3, and a baffle 9 is also provided at the docking position between the wheel outputter 3 and the lifting mechanism 4.

[0029] When the I-beam rolls off the lifting mechanism 4, the baffle 9 of the wheel exit frame 3 is used to limit it and prevent the I-beam from rolling off; the position sensor 6 is used to sense the position of the I-beam. On the wheel entry frame 2, after the position sensor 6 senses that the I-beam has fallen into place, the sliding push plate 7 stops moving, and at the same time, the lifting mechanism 4 at the bottom of the sliding rod 8 is lifted by the cylinder, thereby pushing the I-beam into the lifting mechanism 4.

[0030] Furthermore, the lifting platform is also equipped with a motor 14 and a reducer 15.

[0031] The lifting platform is driven by the lead screw device 13 through the motor 14 and the geared motor 14. The servo-controlled motor 14 can precisely control the position of the lifting platform, thereby improving the positioning and docking accuracy of the I-beam wheel.

[0032] Furthermore, the feed wheel frame 2 and the output wheel frame 3 are located on the outside of the take-up machine frame 1, the lifting mechanism 4 is located inside the take-up machine frame 1, and the take-up machine frame 1 has a feed wheel inlet 5 between the lifting mechanism 4 and the feed wheel frame 2.

[0033] Working principle: First, the I-beam is fed into the feed frame 2. The sliding push plate 7 is driven by the linear module at the bottom to slide along the sliding rod 8, thereby pushing the I-beam to the outside of the feed port 5. Then, the lifting mechanism 4 at the bottom of the sliding rod 8 is lifted by the cylinder, thereby pushing the I-beam into the drawer plate 12 of the lifting mechanism 4. Next, the screw device 13 moves, driving the I-beam to rise. In conjunction with the transverse rail 10, the position of the I-beam is adjusted, so that the I-beam can be accurately positioned and installed on the take-up machine turntable. After the I-beam is fully wound in the take-up machine, the transverse rail 10 drives the fully wound I-beam to move laterally to avoid the shearing device. The cylinder at the bottom of the drawer plate 12 pushes the rear end of the drawer plate 12 to rise, thereby tilting the I-beam and causing it to roll into the output frame 3. After the I-beam rolls into the output frame 3, the sliding push plate 7 moves laterally, pushing the fully wound I-beam out laterally.

[0034] In the description of this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0035] In the description of this invention, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the invention. In this invention, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Moreover, those skilled in the art can combine different embodiments or examples and features of different embodiments or examples described in this invention without contradiction.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated loading and unloading device for a take-up machine, characterized in that: It includes a wheel inlet frame (2), a lifting mechanism (4), and a wheel outlet frame (3). The wheel inlet frame (2) and the wheel outlet frame (3) are set at different heights on the front side of the lifting mechanism (4). Both the wheel inlet frame (2) and the wheel outlet frame (3) are provided with sliding rods (8) for supporting the I-beam wheels. A sliding push plate (7) is sleeved on the sliding rod (8). The bottom of the sliding push plate (7) is provided with a driving device and is driven by the driving device to slide laterally. The lifting mechanism (4) includes a lifting platform for carrying the I-beam wheel, and the lifting platform is provided with a screw device (13) and moves up and down through the screw device (13).

2. The automated loading and unloading device for a take-up machine according to claim 1, characterized in that: The lifting platform includes a horizontal base plate (11) at the bottom and a drawer-shaped plate (12) on the upper side of the horizontal base plate (11), wherein the horizontal base plate (11) and the drawer-shaped plate (12) are hinged together on one side.

3. The automated loading and unloading device for a take-up machine according to claim 2, characterized in that: The bottom of the horizontal base plate (11) is provided with a transverse track (10), and the horizontal base plate (11) moves left and right on the transverse track (10).

4. The automated loading and unloading device for a take-up machine according to claim 1, characterized in that: A position sensor (6) is provided on one side of both the wheel feeder (2) and the wheel feeder (3), and a baffle (9) is provided at the docking position between the wheel feeder (3) and the lifting mechanism (4).

5. The automated loading and unloading device for a take-up machine according to claim 1, characterized in that: The lifting platform is also equipped with a motor (14) and a reducer (15).

6. The automated loading and unloading device for a take-up machine according to claim 1, characterized in that: The feed wheel frame (2) and the output wheel frame (3) are located on the outside of the take-up machine frame (1), the lifting mechanism (4) is located inside the take-up machine frame (1), and the take-up machine frame (1) has a feed wheel inlet (5) between the lifting mechanism (4) and the feed wheel frame (2).

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