Modularized filler mounting device for water treatment

By designing components such as support frames, mounting bases, limit frames, and servo motors, the purification module can be quickly installed and disassembled, solving the time-consuming and labor-intensive problems of existing technologies and improving water treatment efficiency.

CN223837205UActive Publication Date: 2026-01-27JIANGXI RUIJIE ECOLOGICAL ENVIRONMENT CO LTD
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Patent Information

Application Number
CN202520280871.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-01-27
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

Existing modular installation devices for water treatment packings use bolts for fixing. The number of packing modules is large, and frequent installation and disassembly are time-consuming and labor-intensive, affecting water treatment efficiency.

Method used

The system employs components such as a support frame, mounting base, limit frame, servo motor, toothed plate, lifting lugs, and friction roller. The servo motor drives the toothed plate and friction roller to work together, enabling rapid installation and disassembly of the purification module, thus improving the convenience of installation and positioning and the efficiency of disassembly.

Benefits of technology

This improved the efficiency of installing and disassembling the purification module, shortened the maintenance cycle, and enhanced the overall efficiency of water treatment.

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Abstract

The utility model particularly relates to the technical field of water treatment fillers, and discloses a modularized filler mounting device for water treatment, which comprises a support frame and a plurality of mounting seats, the top end of the support frame is provided with a plurality of first notches for the mounting seats to insert, and a purification module is clamped in the middle of each mounting seat. A limiting frame is fixedly arranged at the top end, close to the first notch, of the supporting frame, and a servo motor is fixedly arranged on the side wall of the limiting frame. Through the arrangement of the support frame, the notch I, the mounting seat, the limiting frame, the servo motor, the notch II, the toothed plate, the lifting lug, the cross beam, the lifting hook and the purification module, the external size of the mounting seat is sequentially matched with the internal size of the notch I, so that the convenience of mounting and positioning the purification module is improved; after being started, the servo motor can drive the cross beam to vertically move so as to conveniently hoist and take out the mounting seat, so that the mounting and dismounting efficiency of the purification module is improved, and the water treatment efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of water treatment packing technology, and in particular relates to a modular installation device for water treatment packing. Background Technology

[0002] Water treatment methods include physical, chemical, and biological treatment. Packing material generally refers to materials that are filled into other objects. In chemical engineering, packing material refers to inert solid materials packed in packed towers, such as Pall rings and Raschig rings. Their function is to increase the gas-liquid contact surface and make them mix strongly. In chemical products, packing material is also called filler, which refers to solid materials used to improve processing performance, product mechanical properties, and / or reduce costs. In the field of wastewater treatment, it is mainly used in contact oxidation processes. Microorganisms accumulate on the surface of the packing material to increase the surface contact with wastewater and degrade the wastewater.

[0003] Existing modular installation devices for water treatment packing typically use bolts for fixing. The large number of packing modules and the frequent installation and disassembly are time-consuming and labor-intensive, thus affecting the efficiency of water treatment. Utility Model Content

[0004] This utility model provides a modular installation device for water treatment packing, which aims to solve the problem that existing modular installation devices for water treatment packing typically use bolt fixing, and the large number of packing modules requires frequent installation and disassembly, which is time-consuming and labor-intensive and affects water treatment efficiency.

[0005] This utility model is implemented as follows: a modular installation device for water treatment filler includes a support frame and several mounting seats. The top of the support frame has several slots for the mounting seats to insert into. A purification module is snapped into the middle of each mounting seat. A limiting frame is fixed to the top of the support frame near the slot one. A servo motor is fixed to the side wall of the limiting frame. The top of the limiting frame has a second slot. A toothed plate is slidably connected inside the second slot. A crossbeam is fixed to the side wall of the toothed plate. Several hooks are sequentially snapped into the bottom of the crossbeam near the slot one. Lifting lugs are fixed to the top of each mounting seat for the hooks to snap into. A friction roller is fixed to the output end of the servo motor.

[0006] Preferably, a number of sets of mounting ears are symmetrically fixed on the side wall of the support frame, and each mounting ear has a threaded hole on its side wall, which improves the stability of the support frame installation.

[0007] Preferably, the support frame has a slot three fixedly formed on its surface away from the limiting frame, and a vertical rod is fixedly formed at the end of the crossbeam away from the toothed plate. The vertical rod is slidably connected inside the slot three, which improves the stability of the vertical movement of the crossbeam.

[0008] Preferably, the mounting base has a slot 4 in the middle for the purification module to be snapped in. The internal dimensions of the slot 4 are adapted to the external dimensions of the purification module, which improves the convenience of snapping in the purification module.

[0009] Preferably, the side wall of the limiting frame is provided with a number of slots, one end of the slot passes through the mounting base and is connected to the inside of the slot, and each slot is fitted with a transverse partition, which improves the stability of the purification module installation.

[0010] Preferably, the bottom end of the toothed plate is fixed with a stop bar to form an integral structure. The external dimensions of the toothed plate and the stop bar are adapted to the internal dimensions of the second slot in sequence. The toothed plate meshes with the friction roller, which improves the stability of the vertical movement of the toothed plate.

[0011] Compared with the prior art, the embodiments of this application have the following main advantages:

[0012] Firstly, by setting up a support frame, slot one, mounting base, limit frame, servo motor, slot two, toothed plate, lifting lug, crossbeam, hook, and purification module, the external dimensions of the mounting base are adapted to the internal dimensions of slot one, improving the convenience of installation and positioning of the purification module. After the servo motor is started, it can drive the crossbeam to move vertically, making it easy to lift and remove the mounting base, thereby improving the efficiency of installation and disassembly of the purification module and thus improving water treatment efficiency. Secondly, by setting up slot three, stop bar, and vertical bar, the stability of the vertical movement of the crossbeam is improved. Attached Figure Description

[0013] Figure 1 This is a frontal three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a side view of the three-dimensional structure of the support frame of this utility model.

[0015] Figure 3 This is a frontal three-dimensional structural diagram of the lifting frame of this utility model.

[0016] Figure 4 This is a schematic diagram of the exploded mounting structure of the mounting base of this utility model.

[0017] The attached diagram is labeled as follows: 1. Support frame; 2. Slot 1; 3. Mounting base; 4. Limiting frame; 5. Servo motor; 6. Slot 2; 7. Toothed plate; 8. Lifting lug; 9. Crossbeam; 10. Lifting hook; 11. Purification module; 12. Friction roller; 13. Slot 3; 14. Mounting lug; 15. Stop bar; 16. Vertical bar; 17. Slot 4; 18. Slot; 19. Horizontal partition. Detailed Implementation

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0019] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0020] Please see Figure 1-4The present invention provides an embodiment of a modular installation device for water treatment packing, comprising a support frame 1 and several mounting seats 3. Several sets of mounting ears 14 are symmetrically fixed on the side wall of the support frame 1. Each mounting ear 14 has threaded holes on its side wall for bolt connection, improving the stability of the support frame 1 installed in a water treatment tank. Water treatment tanks are important facilities for treating and purifying water resources, widely used in waterworks, sewage treatment plants, and other places. Water treatment tanks are existing technology and will not be described in detail here. Several mounting seats 3 are provided at the top of the support frame 1. A slot 2 is provided for the mounting base 3 to be inserted. The internal dimensions of slot 2 are adapted to the external dimensions of the mounting base 3, improving the stability of the mounting base 3. A purification module 11 is snapped into the middle of the mounting base 3. A slot 4 17 is provided in the middle of the mounting base 3 for the purification module 11 to be snapped into. The internal dimensions of slot 4 17 are adapted to the external dimensions of the purification module 11, improving the convenience of snapping in the purification module 11. The purification module 11 is honeycomb-shaped, which can increase the surface area of ​​the filler, thereby increasing the contact area between the filling material and the sewage, thus improving the water treatment efficiency. A limiting frame 4 is welded and fixed to the top of the frame 1 near the slot 2. A servo motor 5 is fixed to the side wall of the limiting frame 4. A slot 6 is opened at the top of the limiting frame 4. A toothed plate 7 is slidably connected inside the slot 6. A crossbeam 9 is fixed to the side wall of the toothed plate 7. Several hooks 10 are sequentially engaged at the bottom of the crossbeam 9 near the slot 2. Lifting lugs 8 are fixed to the top of several mounting bases 3 for engaging the hooks 10. A friction roller 12 is fixed to the output end of the servo motor 5. The toothed plate 7 and the friction roller 12 mesh together. When the purification module 1 needs to be replaced... At time 1, the operator sequentially engages the hook 10 inside the lifting lug 8, starts the servo motor 5 to drive the friction roller 12 to rotate counterclockwise, thereby driving the toothed plate 7 to move vertically upward, thus cooperating with the crossbeam 9, hook 10 and lifting lug 8, driving the mounting base 3 to disengage from the slot 2, thereby facilitating the removal of the mounting base 3. After removing the mounting base 3, the operator can sequentially pull out the cross partition 19 to release the restriction on the purification module 11, thereby improving the efficiency of the installation and disassembly of the purification module 11, shortening the maintenance cycle, and thus improving the water treatment efficiency.

[0021] The support frame 1 has a slot 13 fixedly opened on its surface away from the limit frame 4. The end of the crossbeam 9 away from the toothed plate 7 is fixedly provided with a vertical rod 16. The vertical rod 16 is slidably connected inside the slot 13, which improves the stability of the vertical movement of the crossbeam 9. The bottom end of the toothed plate 7 is fixedly provided with a stop rod 15 to form an integral structure. The external dimensions of the toothed plate 7 and the stop rod 15 are adapted to the internal dimensions of the slot 6, which improves the stability of the vertical movement of the toothed plate 7. The stop rod 15 can support and limit the toothed plate 7 to prevent it from sliding out of the slot 6.

[0022] The side wall of the limiting frame 4 has several slots 18. One end of the slot 18 passes through the mounting base 3 and is connected to the inside of the slot 18. Each slot 18 has a horizontal partition 19 inserted inside, which improves the stability of the purification module 11 installation.

[0023] Working Principle: When using this modular installation device for water treatment packing, the operator first connects an external power supply. The operator then snaps the purification module 11 into the inside of slot 17 and inserts the three transverse partitions 19 into the slots 18 in sequence, thereby limiting the lateral displacement of the purification module 11 and improving the stability of the snap-fit. The operator then snaps the lifting lugs 8 into the hooks 10. When the operator starts the servo motor 5, it drives the friction roller 12 to rotate clockwise, which in turn drives the toothed plate 7 to move vertically downwards, thereby moving the transverse beam 9 vertically downwards. This facilitates the insertion of the mounting base 3 into the inside of slot 2. The convenience of installing and positioning the purification module 11 has been improved. When the purification module 11 needs to be replaced, the operator will sequentially engage the hook 10 inside the lifting lug 8, start the servo motor 5 to drive the friction roller 12 to rotate counterclockwise, thereby driving the toothed plate 7 to move vertically upward, thus cooperating with the crossbeam 9, hook 10 and lifting lug 8, and driving the mounting base 3 to disengage from the inside of the slot 2, thereby facilitating the removal of the mounting base 3. After removing the mounting base 3, the operator can sequentially pull out the cross partition 19 to release the restriction on the purification module 11, thereby improving the efficiency of installing and disassembling the purification module 11, shortening the maintenance cycle, and thus improving the water treatment efficiency.

[0024] Secondly, the external dimensions of the vertical rod 16 and the toothed plate 7 are adapted to the internal dimensions of the slot 3 13 and the slot 2 6, thereby improving the stability of the vertical movement of the crossbeam 9.

[0025] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0026] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0027] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0028] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A modular installation device for packing materials used in water treatment, characterized in that, It includes a support frame (1) and several mounting seats (3): the top of the support frame (1) is provided with several slots (2) for the mounting seats (3) to be inserted, the middle of the mounting seat (3) is fitted with a purification module (11), the top of the support frame (1) near the slot (2) is fixed with a limiting frame (4), the side wall of the limiting frame (4) is fixed with a servo motor (5), the top of the limiting frame (4) is provided with a slot (6), the inside of the slot (6) is slidably connected with a toothed plate (7), the side wall of the toothed plate (7) is fixed with a crossbeam (9), the bottom of the crossbeam (9) near the slot (2) is sequentially fitted with several hooks (10), the top of several mounting seats (3) is fixed with lifting lugs (8) for the hooks (10) to be fitted, and the output end of the servo motor (5) is fixed with a friction roller (12).

2. The modular installation device for packing material in water treatment according to claim 1, characterized in that: The support frame (1) has several sets of mounting ears (14) symmetrically fixed on its side wall, and each mounting ear (14) has a threaded hole on its side wall.

3. The modular installation device for packing material in water treatment according to claim 1, characterized in that: The support frame (1) has a slot three (13) fixedly opened on the surface away from the limit frame (4), and the end of the crossbeam (9) away from the toothed plate (7) is fixedly provided with a vertical rod (16), which is slidably connected inside the slot three (13).

4. The modular installation device for packing material in water treatment according to claim 1, characterized in that: The mounting base (3) has a slot four (17) in the middle for the purification module (11) to be snapped in. The internal dimensions of the slot four (17) are adapted to the external dimensions of the purification module (11).

5. A modular installation device for packing material in water treatment according to claim 4, characterized in that: The side wall of the limiting frame (4) is provided with several slots (18), one end of the slot (18) passes through the mounting base (3) and is connected to the inside of the slot (18), and each slot (18) is fitted with a transverse partition (19).

6. The modular installation device for packing material in water treatment according to claim 1, characterized in that: The bottom end of the toothed plate (7) is fixed with a stop bar (15) to form an integral structure. The external dimensions of the toothed plate (7) and the stop bar (15) are adapted to the internal dimensions of the slot two (6) in sequence. The toothed plate (7) meshes with the friction roller (12).