Piston rod high-frequency quenching machine
By designing a protective cover plate and anti-friction sleeve structure on the high-frequency quenching machine, the problem of easy damage to the copper heating induction ring was solved, improving the safety and practicality of the equipment and ensuring the normal use of the high-frequency quenching machine.
Patent Information
- Application Number
- CN202520469824.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-17
AI Technical Summary
When using existing handheld high-frequency quenching machines, the copper heating induction ring is easily damaged by impacts during storage, leading to equipment damage and affecting heating efficiency and safety.
A high-frequency quenching machine for piston rods was designed. A protective cover plate structure is used to cover the copper heating induction ring, and an anti-friction sleeve is set on the flexible cable to prevent damage from bumps and friction. The design of the protective cover plate and the anti-friction sleeve protects the copper heating induction ring and the cable from damage.
This effectively prevents damage to the copper heating induction ring and cables during storage and use, improves the practicality and safety of the device, and ensures the normal operation and heating efficiency of the equipment.
Smart Images

Figure CN223837492U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of high-frequency quenching machines, specifically relating to a high-frequency quenching machine for piston rods. Background Technology
[0002] The working principle of a high-frequency quenching machine is based on electromagnetic induction heating technology. When a high-frequency current passes through the induction coil, an alternating magnetic field is generated around the coil. The metal workpiece placed inside the coil is affected by this magnetic field, and eddy currents are generated inside, which in turn generate heat. By adjusting the current frequency and power, the heating temperature and time can be precisely controlled to achieve rapid heating of the workpiece surface. After heating, the workpiece is rapidly cooled by spraying water or other cooling media, so that a hardened martensitic structure is formed on the metal surface.
[0003] Patent application number 202221641714.7 discloses a high-frequency quenching device for piston rods. After the piston rod is quenched, the distance between the cooling fan and the piston rod can be adjusted as needed to improve the cooling effect. Moreover, the operation of placing the piston rod into the quenching furnace is very simple. In conjunction with the above application, and compared with existing handheld high-frequency quenching machines, the copper heating induction ring used for heating is easily damaged by bumps during storage. If the copper heating induction ring is deformed during storage, it can easily damage the device or affect the heating efficiency of the quenching machine, thereby reducing the practicality and safety of the device. Therefore, we propose a high-frequency quenching machine for piston rods. Utility Model Content
[0004] The purpose of this utility model is to provide a piston rod high-frequency quenching machine to solve the problem mentioned in the background art that the copper heating induction ring used for heating is easily damaged by bumps during storage. If the copper heating induction ring is deformed by bumps during storage, it can easily damage the equipment or affect the heating efficiency of the quenching machine, thereby reducing the practicality and safety of the device.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-frequency quenching machine for piston rods, comprising a high-frequency main unit, a touch screen display screen being provided on the top of the front surface of the high-frequency main unit, a flexible cable being connected to the bottom of the rear surface of the high-frequency main unit, a connecting handle being provided at the other end of the flexible cable, a copper heating induction ring being installed at the other end of the connecting handle, a connecting block being fixedly provided at the other end of the connecting handle, the copper heating induction ring being fixed on the connecting block, and a protective cover plate being provided on the outer side of the copper heating induction ring, an opening and closing rotating seat being provided at one end of the protective cover plate, a rotating shaft being provided between the opening and closing rotating seat and the connecting block, the opening and closing rotating seat and the connecting block being rotatably installed through the rotating shaft, and an arc-shaped limiting groove for positioning being provided on the surface of the opening and closing rotating seat.
[0006] Preferably, a hand-tightening limit bolt is provided on the connecting block through the arc-shaped limiting groove, and the connecting block and the opening and closing rotating seat are fixed by the hand-tightening limit bolt.
[0007] Preferably, the opening and closing rotating seat also limits the angle of the protective cover plate by means of an arc-shaped limiting groove and a hand-tightening limiting bolt when rotating, so as to ensure that the rotation angle of the protective cover plate is fixed.
[0008] Preferably, the protective cover plate rotates with the connecting block via an opening and closing rotating seat, and the rotation controls the protection of the copper heating induction ring.
[0009] Preferably, the flexible cable is fitted with an anti-friction sleeve, the surface of which has an anti-wear groove, and anti-wear balls are embedded in the anti-wear groove.
[0010] Preferably, the flexible cable is provided with a plurality of anti-friction sleeves at equal intervals, and anti-wear balls are provided on the inner side of each of the plurality of anti-friction sleeves.
[0011] Preferably, the anti-friction sleeve is provided with positioning rings at both ends, and positioning elastic plates are installed on the inner side of the positioning rings.
[0012] Preferably, when the anti-friction sleeve is fitted onto the flexible cable, the flexible cable is positioned by the positioning elastic piece set inside the positioning ring, which elastically clamps the flexible cable.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) By installing a protective cover plate structure at the copper heating induction ring of the quenching machine, when using the device for quenching, the protective cover plate can be rotated open, and quenching can be carried out by induction. After use, the protective cover plate can be rotated to the outside of the copper heating induction ring to protect the copper heating induction ring and prevent it from being damaged or deformed during storage or handling, thereby improving the practicality and functionality of the device.
[0015] (2) In addition, during use, the anti-friction sleeves are set at equal intervals on the flexible cable. If the cable is dragged on the ground, the anti-friction sleeves can contact the ground, avoiding direct contact and friction between the flexible cable and the ground during dragging. The anti-friction sleeves are positioned elastically, and the spacing of the anti-friction sleeves can be adjusted during use. At the same time, the anti-friction sleeves can be fixed, thereby improving the safety and practicality of the equipment. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the installation structure of the protective cover plate of this utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the anti-friction sleeve of this utility model;
[0019] In the diagram: 100, High-frequency main unit; 101, Touch screen; 102, Flexible cable; 103, Connecting handle; 104, Copper heating induction ring; 200, Protective cover; 201, Opening and closing rotating seat; 202, Arc-shaped limiting groove; 203, Hand-tightening limiting bolt; 204, Connecting block; 205, Rotating shaft; 300, Anti-friction sleeve; 301, Anti-wear roller groove; 302, Anti-wear ball; 303, Positioning ring; 304, Positioning elastic plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example 1
[0022] Please see Figure 1 and Figure 2This utility model provides a technical solution: a high-frequency quenching machine is a device that uses the heat generated by high-frequency current to rapidly heat and cool metal materials. It is widely used in various heat processing technologies such as metal quenching and surface heat treatment, annealing, brazing, smelting, hot forging, hot assembly, thermal spraying, and polymer diffusion welding. A piston rod high-frequency quenching machine includes a high-frequency main unit 100. A touch screen display 101 is installed on the top of the front surface of the high-frequency main unit 100. A flexible cable 102 is connected to the bottom of the rear surface of the high-frequency main unit 100. A connecting handle 103 is fixedly installed at the other end of the flexible cable 102. A copper heating induction ring 104 is installed at the other end of the connecting handle 103. The other end of the connecting handle 103 is fixedly... There is a connecting block 204, and a copper heating induction ring 104 is fixed on the connecting block 204. A protective cover plate 200 is also provided on the outside of the copper heating induction ring 104. One end of the protective cover plate 200 is provided with an opening and closing rotating seat 201. A rotating shaft 205 is provided between the opening and closing rotating seat 201 and the connecting block 204. The opening and closing rotating seat 201 and the connecting block 204 are rotated and installed through the rotating shaft 205. The surface of the opening and closing rotating seat 201 is also provided with a positioning arc-shaped limiting groove 202. When the high-frequency quenching machine in this application is used to process the piston rod, the equipment is started, the operator holds the connecting handle 103, and then the piston rod to be quenched is placed into the copper heating induction ring 104. The piston rod is then heated by induction through the copper heating induction ring 104.
[0023] Specifically, a hand-tightening limit bolt 203 is screwed onto the connecting block 204 through the arc-shaped limiting groove 202. The connecting block 204 and the opening / closing rotating seat 201 are fixed together by the hand-tightening limit bolt 203. When the opening / closing rotating seat 201 rotates, the angle is limited by the arc-shaped limiting groove 202 and the hand-tightening limit bolt 203 to ensure that the rotation angle of the protective cover 200 is fixed. The protective cover 200 rotates through the opening / closing rotating seat 201 and the connecting block 204, and the rotation controls the protection of the copper heating induction ring 104. When using the quenching machine, the hand-tightening limit bolt 203 on the opening / closing rotating seat 201 can be loosened, and then the connecting block 204 can be... The protective cover 200 is rotated by the pivot 205. When the protective cover 200 rotates, it can also be limited by the arc-shaped limiting groove 202 and the hand-tightening limiting bolt 203. The limiting can ensure the rotation angle of the protective cover 200. After the protective cover 200 rotates 90 degrees to expose the copper heating induction ring 104, the hand-tightening limiting bolt 203 can be tightened to fix it. After use, the same operation steps can be used to rotate the protective cover 200 to the outside of the copper heating induction ring 104 for protection. The protective cover 200 prevents the copper heating induction ring 104 from being damaged by bumps during storage, thereby improving the safety and functionality of the device.
[0024] Example 2
[0025] Please see Figure 1 and Figure 3 This utility model provides a technical solution: a high-frequency quenching machine for piston rods, wherein a friction-resistant sleeve 300 is fitted onto a flexible cable 102, and a recessed anti-wear groove 301 is formed on the surface of the friction-resistant sleeve 300. A rotatable anti-wear ball 302 is embedded in the anti-wear groove 301. Multiple friction-resistant sleeves 300 are equidistantly arranged on the flexible cable 102, and anti-wear balls 302 are arranged on the inner side of each friction-resistant sleeve 300. During use, the flexible cable 102 will rub against the ground during dragging. The friction-resistant sleeve 300 structure on the flexible cable 102 prevents friction during the use of this device. The anti-friction sleeves 300 are equidistantly fitted onto the flexible cable 102. During dragging, the anti-friction sleeves 300 contact the ground, and anti-wear balls 302 are embedded in the anti-friction sleeves 300. During dragging, the anti-wear balls 302 can also be moved, changing the moving friction into rolling friction, thereby improving the convenience of dragging. Furthermore, positioning rings 303 are set at both ends of the anti-friction sleeves 300. The flexible cable 102 is clamped on the inner side of the positioning rings 303 by positioning elastic pieces 304, which not only ensures the stability of the anti-friction sleeves 300 but also allows for movement adjustment, further improving the practicality and safety of the device.
[0026] Specifically, the anti-friction sleeve 300 has an integrated positioning ring 303 at both ends. A positioning elastic piece 304 is fixedly installed on the inner side of the positioning ring 303. When the anti-friction sleeve 300 is put on the flexible cable 102, the flexible cable 102 is positioned by the positioning elastic piece 304 set on the inner side of the positioning ring 303. The flexible clamping method can be easily moved and adjusted, thereby improving the convenience of adjustment.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-frequency quenching machine for piston rods, comprising a high-frequency main unit (100), wherein a touch screen display (101) is provided on the top of the front surface of the high-frequency main unit (100), a flexible cable (102) is connected to the bottom of the rear surface of the high-frequency main unit (100), and a connecting handle (103) is provided at the other end of the flexible cable (102), wherein a copper heating induction ring (104) is installed at the other end of the connecting handle (103), characterized in that: A connecting block (204) is fixedly provided at the other end of the connecting handle (103). The copper heating induction ring (104) is fixed on the connecting block (204), and a protective cover plate (200) is provided on the outer side of the copper heating induction ring (104). An opening and closing rotating seat (201) is provided at one end of the protective cover plate (200). A rotating shaft (205) is provided between the opening and closing rotating seat (201) and the connecting block (204). The opening and closing rotating seat (201) and the connecting block (204) are rotated and installed through the rotating shaft (205). An arc-shaped limiting groove (202) for positioning is also provided on the surface of the opening and closing rotating seat (201).
2. The piston rod high-frequency quenching machine according to claim 1, characterized in that: The connecting block (204) is provided with a hand-tightening limit bolt (203) through the arc-shaped limiting groove (202). The connecting block (204) and the opening and closing rotating seat (201) are fixed by the hand-tightening limit bolt (203).
3. The piston rod high-frequency quenching machine according to claim 1, characterized in that: When the opening and closing rotating seat (201) rotates, it also limits the angle through the arc-shaped limiting groove (202) and the hand-tightening limiting bolt (203) to ensure that the rotation angle of the protective cover (200) is fixed.
4. A high-frequency quenching machine for piston rods according to claim 1, characterized in that: The protective cover (200) rotates through the opening and closing rotating seat (201) and the connecting block (204), and the rotation controls the protection of the copper heating induction ring (104).
5. A high-frequency quenching machine for piston rods according to claim 1, characterized in that: The flexible cable (102) is fitted with an anti-friction sleeve (300), and the surface of the anti-friction sleeve (300) is provided with an anti-wear groove (301), and an anti-wear ball (302) is embedded in the anti-wear groove (301).
6. A high-frequency quenching machine for piston rods according to claim 5, characterized in that: The flexible cable (102) is provided with a plurality of anti-friction sleeves (300) at equal intervals, and anti-friction balls (302) are provided on the inner side of each of the plurality of anti-friction sleeves (300).
7. A high-frequency quenching machine for piston rods according to claim 5, characterized in that: The anti-friction sleeve (300) is provided with positioning rings (303) at both ends, and positioning elastic pieces (304) are installed on the inner side of the positioning rings (303).
8. A high-frequency quenching machine for piston rods according to claim 7, characterized in that: When the anti-friction sleeve (300) is fitted onto the flexible cable (102), the flexible cable (102) is positioned by the positioning elastic piece (304) located inside the positioning ring (303) elastically clamping it.
Citation Information
Patent Citations
Piston rod high-frequency quenching device
CN217868993U