Galvanized pot exhaust hood
By combining the drive unit and the moving unit, the galvanizing pan exhaust hood can cover or expose the pan body, solving the problem of existing devices affecting operation and improving the practicality and environmental protection effect of the device.
Patent Information
- Application Number
- CN202422915963.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing galvanizing pot exhaust systems interfere with normal operations when completely covering the pot body and cannot effectively prevent smoke pollution.
A galvanized pot exhaust hood including a drive unit and a moving unit was designed. The drive unit and the moving unit work together to cover or expose the pot body, which is convenient for crane operation. A dust cover is used to collect smoke and treat it through environmental protection equipment.
It improves the practicality of the equipment, ensures the safety of operators and the cleanliness of the production environment, reduces smoke pollution, and facilitates the operation of the boiler and the use of the crane.
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Figure CN223837517U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fume hoods, and in particular to fume hoods for galvanized pots. Background Technology
[0002] A galvanizing pot is a device used to coat metal surfaces with an anti-corrosion layer. It coats the metal surface with molten zinc to form a strong protective layer to prevent oxidation and corrosion. This equipment is commonly used in the manufacture of building materials such as metal pipes, roofs, and walls, and is of great significance to the metal manufacturing industry. At the same time, galvanizing pots are also a type of coating equipment. This type of equipment uses specific processes and technologies to form a thin film on the metal surface, including tin-plating machines, chrome-plating machines, electroplating equipment, and thermal spraying equipment. When materials are galvanized in a galvanizing pot, a large amount of fumes are generated, which pollutes the operating environment.
[0003] The existing Chinese utility model patent with application number CN202023235479.7 relates to a smoke absorption device for a zinc pan used for galvanizing workpieces, including a pan, a smoke hood, a smoke exhaust fan, a factory wall, a smoke exhaust pipe, and a box, which can improve the absorption effect of smoke.
[0004] However, in actual use, the above-mentioned device is designed for use with existing large pot bodies, and completely covering the pot body will affect the normal operation of the operator. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a galvanized pot exhaust hood that connects a mobile device and a driving device. The driving device works in conjunction with the mobile device to cover or expose the pot body, facilitating operation by an external crane and improving the practicality of the device.
[0006] This utility model relates to a galvanized pot exhaust hood, which includes a driving device and a moving device. The moving device is mounted on the driving device, and a limiting baffle is mounted on the driving device. The moving device is connected to the driving device, and the driving device works in conjunction with the moving device to cover or expose the pot body, facilitating operation by an external crane and improving the practicality of the device.
[0007] Preferably, the drive device includes a bracket, a gantry, a reducer, a motor, a shaft mounting base, a shaft, a chain, a guide wheel, and a sprocket. The gantry itself is arched, and the main body of the gantry is channel steel. A set of brackets is connected to the lower left and right sides of the gantry. A reducer is installed in the front of the bracket, and a motor is installed on the reducer. A partition is vertically installed in the middle of the bracket. A set of shafts is installed on the upper and lower parts of the outer side of each set of partitions through two sets of shaft mounting bases. The lower shaft is connected to the output end of the reducer in its bracket. The middle part of the lower shaft in one set of brackets is fitted with... Equipped with sprockets, a set of guide wheels is mounted on the left and right sides of the upper rotating shaft inside the bracket; another set of guide wheels is mounted on the left and right sides of the lower rotating shaft inside the bracket, and a set of sprockets is mounted in the middle of the upper rotating shaft inside the bracket. The three sets of chains are mounted parallel to each other on the guide wheels and sprockets in the two sets of brackets, and the main body of the chains passes over the upper part of the gantry. When the motor is turned on, the power is transmitted to the rotating shaft connected to it through the reducer, which drives the rotating shaft to rotate. Through the cooperation of the guide wheels and sprockets, the chain is driven to rotate, thereby providing power for the moving device and improving the practicality of the device.
[0008] Preferably, the moving device includes a C-shaped frame, a connecting plate, traveling wheels, a traveling connecting plate, side traveling wheels, a cross plate, and a first chain connecting plate. Two sets of connecting plates are bolted to the sides of the two sets of C-shaped frames. A set of rotating shafts is installed at the top and bottom of each C-shaped frame, and two sets of traveling wheels are mounted on the rotating shafts. Two sets of traveling connecting plates are bolted to the inner side of one set of connecting plates. The side traveling wheels are mounted on the inner side of the two sets of traveling connecting plates via brackets and connected to the inner side of the two sets of traveling connecting plates. Two sets of first chain connecting plates are connected to the two sets of chains located on both sides of the gantry. The two sets of first chain connecting plates are located on both sides of the gantry, and one set of first chain connecting plates... One chain connecting plate is located on the side of its chain closest to the gantry, while another set of first chain connecting plates is located on the side of its chain furthest from the gantry. The four sets of first chain connecting plates on the two sets of guide wheels are at the same horizontal level. A horizontal plate is fitted onto the brackets of the two sets of traveling connecting plates, and the left and right ends of the horizontal plate are connected to the two sets of first chain connecting plates on the two sets of chains, respectively. The support structure consisting of the C-shaped frame and the connecting plates is moved on the gantry by the chain. The traveling wheels and side traveling wheels reduce the friction and noise that occur when the C-shaped frame and the connecting plates move on the gantry, and facilitate installation, disassembly and maintenance, thus improving the practicality of the device.
[0009] Preferably, it also includes a second chain connecting plate and a dust cover. A set of brackets consisting of two sets of C-shaped frames and connecting plates is fitted onto the lower left and right sides of the gantry. A set of second chain connecting plates is connected to the left and right sides of the middle chain among the three chains. The second chain connecting plates on both sides are located on the side of the chain closest to the gantry and the side of the chain furthest from the gantry, respectively. The sides of the second chain connecting plates are connected to the bottom connecting plate via brackets. The second chain connecting plates on both sides are at the same horizontal height. A set of driving devices is provided on each side of the pot body. Two sets of dust covers are located on the left and right sides of the two sets of gantry frames, respectively. The upper edges of the dust covers are respectively... The device is connected to the moving device on the same side of the two sets of masts. The lower edge of the dust cover is connected to the connecting plate on the bottom of the same side of the two sets of masts. The moving device is driven by the drive device to move, thereby causing the dust cover to rise from the bottom to cover the pot body, reducing the pollution of the operating environment caused by the flue gas during the production process. During the processing, the drive device is controlled to lift the frame composed of C-shaped frame and connecting plate at the bottom of the mast according to the needs, thereby causing the bottom of the dust cover to rise, so that the operator can enter the side of the pot body from the bottom to operate. After the processing is completed, the dust covers on both sides are lowered to facilitate the removal of the workpiece by the crane equipment, which improves the practicality of the device.
[0010] Preferably, it also includes a limiting baffle. A limiting baffle is provided on the top of the gantry, and a rectangular groove is provided on the upper part of the limiting baffle for the chain to pass through. The limiting baffle on the top of the gantry limits the movement position of the moving device to prevent the moving devices on both sides of the gantry from colliding. The top edge of the dust cover is connected by magnetic strips or other adhesive methods to increase the sealing of the top of the dust cover. This is not restricted here, and it is convenient to collect the fumes generated during galvanizing and treat them in conjunction with environmental protection equipment, thereby improving the practicality of the device.
[0011] Preferably, it also includes rollers, with rollers mounted on the chain's connecting shaft; the rollers mounted on the chain's connecting shaft facilitate the movement of the chain on the gantry, reduce frictional wear between the chain and the gantry, and improve the service life of the equipment.
[0012] Preferably, the device further includes placing multiple sets of moving devices between the moving device and the frame composed of the bottom C-shaped frame and the connecting plate. The moving device placed in the middle is not connected to the chain, and the two sides of the dust cover are respectively connected to the frames of multiple sets of moving devices located in the middle. By connecting the moving device added in the middle to the edge of the dust cover, the gap between the dust cover and the frame is reduced, and the practicality of the device is improved.
[0013] Preferably, the device also includes an arched frame, a sliding door, and a glass observation window. An arched frame is welded to two sets of supports, covering the main body of the gantry. A sliding door is installed on the left side of the arched frame, and a glass observation window is provided on the sliding door. The arched frame and sliding door obstruct and seal the sides of the gantry, reducing smoke escaping from inside the arched frame. The glass observation window allows operators to easily observe the situation in the galvanizing pot, improving the practicality of the device.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: the mobile device is connected to the driving device, and the driving device cooperates with the mobile device to cover the pot or expose the pot, which facilitates the operation of the external crane and improves the practicality of the device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the third isometric structure of this utility model;
[0018] Figure 4 This is a cross-sectional structural schematic diagram of the present invention;
[0019] Figure 5 This is a partially enlarged structural schematic diagram of the chain of this utility model;
[0020] Figure 6 This is a partially enlarged structural schematic diagram of the mobile device of this utility model.
[0021] Figure 7 This is an isometric structural diagram of the sliding door assembly of this utility model;
[0022] The following are labels in the attached diagram: 1. Bracket; 2. Gantry; 3. Reducer; 4. Motor; 5. Shaft mounting base; 6. Shaft; 7. Chain; 8. Guide wheel; 9. Sprocket; 10. C-shaped frame; 11. Connecting plate; 12. Traveling wheel; 13. Traveling connecting plate; 14. Side traveling wheel; 15. Horizontal plate; 16. First chain connecting plate; 17. Second chain connecting plate; 18. Limiting baffle; 19. Dustproof cover; 20. Roller; 21. Arched frame; 22. Sliding door; 23. Glass observation window. Detailed Implementation
[0023] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0024] Example
[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The moving device shown is mounted on the drive unit;
[0026] First, turn on one side motor 4 to transmit power to the shaft 6 connected to it through reducer 3, causing the shaft 6 to rotate. The guide wheel 8 and sprocket 9 work together to drive the chains 7 on both sides to rotate, thereby driving the moving device to rise and pull the dust cover 19 to the top. When the operator needs to enter the side of the pot to operate during the production process, control the other side motor 4 to turn on and drive the chain 7 in the middle to rotate, thereby driving the frame connected to the bottom of the dust cover 19, which is composed of C-shaped frame 10 and connecting plate 11, to rise. After the production is completed, lower the dust covers 19 on both sides and the workpiece can be lifted out by an external crane.
[0027] The drive unit includes a bracket 1, a gantry 2, a reducer 3, a motor 4, a shaft fixing seat 5, a shaft 6, a chain 7, a guide wheel 8, and a sprocket 9. The gantry 2 itself is arched, and the main body of the gantry 2 is in the shape of channel steel. A set of brackets 1 are connected to the lower left and right sides of the gantry 2. The reducer 3 is installed in the front of the bracket 1, and the motor 4 is installed on the reducer 3. A partition is vertically installed in the middle of the bracket 1. A set of shafts 6 is installed on the upper and lower parts of the outer side of each set of partitions through two sets of shaft fixing seats 5. The lower part of the shaft... Shaft 6 is connected to the output end of reducer 3 in its bracket 1. A sprocket 9 is installed in the middle of the lower shaft 6 in one bracket 1, and a set of guide wheels 8 are installed on the left and right sides of the upper shaft 6 in the bracket 1. In another bracket 1, a set of guide wheels 8 are installed on the left and right sides of the lower shaft 6, and a set of sprocket 9 is installed in the middle of the upper shaft 6 in the bracket 1. Three sets of chains 7 are installed in parallel on the guide wheels 8 and sprocket 9 in the two brackets 1, and the main body of the chain 7 passes over the upper part of the gantry 2.
[0028] The mobile device includes a C-shaped frame 10, connecting plates 11, traveling wheels 12, traveling connecting plates 13, side traveling wheels 14, a cross plate 15, and a first chain connecting plate 16. Two sets of connecting plates 11 are bolted to the sides of the two sets of C-shaped frames 10. A set of rotating shafts is installed at the top and bottom of each C-shaped frame 10, and two sets of traveling wheels 12 are mounted on the rotating shafts. Two sets of traveling connecting plates 13 are bolted to the inner side of one set of connecting plates 11. The side traveling wheels 14 are mounted on the inner side of the two sets of traveling connecting plates 13 via brackets and connected to the inner side of the two sets of traveling connecting plates 13. Two sets of first chain connecting plates 16 are connected to the two sets of chains 7 on both sides. The two sets of first chain connecting plates 16 are located on both sides of the gantry 2. One set of first chain connecting plates 16 is located on the side of its chain 7 close to the gantry 2, and the other set of first chain connecting plates 16 is located on the side of its chain 7 away from the gantry 2. The four sets of first chain connecting plates 16 on the two sets of guide wheels 8 are at the same horizontal height. The horizontal plate 15 is fitted on the bracket of the two sets of traveling connecting plates 13. The left and right ends of the horizontal plate 15 are connected to the two sets of first chain connecting plates 16 on the two sets of chains 7 respectively.
[0029] It also includes a second chain connecting plate 17 and a dust cover 19. The lower left and right sides of the gantry 2 are respectively fitted with a bracket consisting of two sets of C-shaped frames 10 and connecting plates 11. The middle chain 7 of the three sets of chains 7 is connected to a set of second chain connecting plates 17 on the left and right sides respectively. The second chain connecting plates 17 on the sides are respectively located on the side of the chain 7 close to the gantry 2 and the side of the chain 7 away from the gantry 2. The second chain connecting plates 17 are connected to the side of the bottom connecting plate 11 through the bracket. The second chain connecting plates 17 on the left and right sides are at the same horizontal height. A set of driving devices is set on each side of the pot body. The two sets of dust covers 19 are respectively located on the left and right sides of the two sets of gantry 2. The upper edge of the dust cover 19 is connected to the moving device on the same side of the two sets of gantry 2 respectively. The lower edge of the dust cover 19 is connected to the bottom connecting plate 11 on the same side of the two sets of gantry 2 respectively.
[0030] It also includes a limiting baffle 18. The top of the gantry 2 is provided with a limiting baffle 18, and the upper part of the limiting baffle 18 is provided with a rectangular groove for the chain 7 to pass through.
[0031] It also includes rollers 20, which are mounted on the connecting shaft of the chain 7 itself;
[0032] It also includes placing multiple sets of mobile devices between the mobile device and the frame composed of the bottom C-shaped frame 10 and the connecting plate 11. The mobile device placed in the middle is not connected to the chain 7. The two sides of the dust cover 19 are respectively connected to the frames of multiple sets of mobile devices located in the middle. A sealing door is welded inside the gantry 2.
[0033] The mobile device is connected to the drive device, and the drive device works in conjunction with the mobile device to cover or expose the pot, making it easier for an external crane to operate and improving the practicality of the device.
[0034] like Figures 1 to 7 As shown, the galvanized pot exhaust hood of this utility model, when in operation, first turns on one side motor 4 to transmit power to the connected rotating shaft 6 through reducer 3, causing the rotating shaft 6 to rotate. Through the cooperation of guide wheel 8 and sprocket 9, the chains 7 on both sides rotate, thereby driving the moving device to rise and pull the dust cover 19 to the top. When the operator needs to enter the side of the pot for operation during the production process, the other side motor 4 is turned on to drive the chain 7 in the middle to rotate, thereby driving the frame composed of C-shaped frame 10 and connecting plate 11 connected to the bottom of the dust cover 19 to rise. After production is completed, the dust covers 19 on both sides are lowered and the workpiece is lifted out by an external crane.
[0035] The reducer 3 and motor 4 of the galvanized pot exhaust hood of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0036] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A galvanized boiler exhaust hood; characterized in that, It includes a drive unit and a moving unit. The moving unit is installed on the drive unit, and the limiting baffle (18) is installed on the drive unit. The drive unit includes a bracket (1), a gantry (2), a reducer (3), a motor (4), a shaft fixing seat (5), a shaft (6), a chain (7), a guide wheel (8), and a sprocket (9). The gantry (2) itself is arched, and the main body of the gantry (2) is in the shape of a channel steel. A set of brackets (1) is connected to the lower left and right sides of the gantry (2). A reducer (3) is installed in the front of the bracket (1), and a motor (4) is installed on the reducer (3). A partition is vertically installed in the middle of the bracket (1). The upper and lower parts of the outer side of each partition are respectively connected by two sets of... A set of rotating shafts (6) is installed on the rotating shaft fixing seat (5). The lower rotating shaft (6) is connected to the output end of the reducer (3) in its bracket (1). A sprocket (9) is installed in the middle of the lower rotating shaft (6) in one bracket (1). A set of guide wheels (8) are installed on the left and right sides of the upper rotating shaft (6) in the bracket (1). A set of guide wheels (8) is installed on the left and right sides of the lower rotating shaft (6) in another bracket (1). A set of sprockets (9) is installed in the middle of the upper rotating shaft (6) in the bracket (1). Three sets of chains (7) are mounted in parallel on the guide wheels (8) and sprockets (9) in the two brackets (1). The main body of the chain (7) is supported by the gantry (2). The upper part of the device is bypassed; the moving device includes a C-shaped frame (10), a connecting plate (11), a traveling wheel (12), a traveling connecting plate (13), a side traveling wheel (14), a cross plate (15), and a first chain connecting plate (16). The two sets of C-shaped frames (10) are connected to the two sets of connecting plates (11) by bolts on both sides. A set of rotating shafts is set at the top and bottom of the C-shaped frame (10). Two sets of traveling wheels (12) are fitted on the rotating shafts. Two sets of traveling connecting plates (13) are connected to the inner side of a set of connecting plates (11) by bolts. The side traveling wheel (14) is installed on the inner side of the two sets of traveling connecting plates (13) by a bracket and connected to the inner side of the two sets of traveling connecting plates (13). Two sets of first chain connecting plates (16) are connected to two sets of chains (7) on both sides. The two sets of first chain connecting plates (16) are located on both sides of the gantry (2). One set of first chain connecting plates (16) is located on the side of its chain (7) close to the gantry (2), and the other set of first chain connecting plates (16) is located on the side of its chain (7) away from the gantry (2). The four sets of first chain connecting plates (16) on the two sets of guide wheels (8) are at the same horizontal height. The horizontal plate (15) is fitted on the bracket of the two sets of walking connecting plates (13). The left and right ends of the horizontal plate (15) are connected to the two sets of first chain connecting plates (16) on the two sets of chains (7) respectively.
2. The galvanized boiler exhaust hood as described in claim 1, characterized in that, It also includes a second chain connecting plate (17) and a dust cover (19). The lower left and right sides of the gantry (2) are respectively fitted with a bracket consisting of two sets of C-shaped frames (10) and connecting plates (11). Among the three sets of chains (7), the chain (7) located in the middle is connected to a set of second chain connecting plates (17) on the left and right sides respectively. The second chain connecting plates (17) on both sides are located on the side of the chain (7) close to the gantry (2) and the side of the chain (7) away from the gantry (2) respectively. (17) is connected to the side of the bottom connecting plate (11) by a bracket. The second chain connecting plates (17) on the left and right sides are at the same horizontal height. A set of driving devices is set on each side of the pot body. Two sets of dust cover (19) are located on the left and right sides of the two sets of gates (2). The upper edge of the dust cover (19) is connected to the moving device on the same side of the two sets of gates (2). The lower edge of the dust cover (19) is connected to the connecting plate (11) at the bottom on the same side of the two sets of gates (2).
3. The galvanized boiler exhaust hood as described in claim 2, characterized in that, It also includes a limiting baffle (18), the top of the gantry (2) is provided with a limiting baffle (18), and the upper part of the limiting baffle (18) is provided with a rectangular groove for the chain (7) to pass through.
4. The galvanized boiler exhaust hood as described in claim 3, characterized in that, It also includes rollers (20), and the chain (7) itself has rollers (20) mounted on its connecting shaft.
5. The galvanized boiler exhaust hood as described in claim 4, characterized in that, It also includes placing multiple sets of mobile devices between the mobile device and the frame consisting of the bottom C-shaped frame (10) and the connecting plate (11), with the mobile device placed in the middle not connected to the chain (7), and the two sides of the dust cover (19) being connected to the frames of multiple sets of mobile devices located in the middle.
6. The galvanized boiler exhaust hood as described in claim 5, characterized in that, It also includes an arched frame (21), a sliding door (22) and a glass observation window (23). The arched frame (21) is welded on the two sets of brackets (1). The arched frame (21) covers the main body of the frame (2). A sliding door (22) is installed on the left side of the arched frame (21). A glass observation window (23) is provided on the sliding door (22).
Citation Information
Patent Citations
Workpiece galvanizing zinc pot smoke absorption device
CN214158963U