High-energy-efficiency steam generator with waste heat recovery device

Abstract

The high-energy-efficiency steam generator with the waste heat recovery device comprises a generator body, the bottom face of the generator body is fixedly connected with a supporting block, the top face of the generator body is fixedly connected with a sealing cover, and the inner wall of the generator body is fixedly connected with a heating tank and a door opening and closing assembly. Fuel is put into the generator body to be ignited to heat a water source in the heating tank, combustion is assisted through air circulation of the air inlet groove, and the suction mechanism is started to suck high-temperature gas generated by combustion in the generator body through the purification assembly and the heat recovery mechanism. High temperature is conducted into the water pipe through the heat recovery mechanism to preheat a water source, the heating efficiency is improved, impurities in gas can be adsorbed and filtered through the purification assembly, and the purpose of conveniently conducting heat recovery and purification treatment work on high-temperature gas generated by combustion in the steam generator is achieved. And the problems that a large amount of heat energy is wasted and the surrounding production environment is polluted after gas generated by combustion is directly discharged are avoided.

Description

Technical Field

[0001] This utility model relates to the field of steam generator technology, and in particular to a high-efficiency steam generator with a waste heat recovery device. Background Technology

[0002] A steam generator is a mechanical device that uses the thermal energy of fuel or other energy sources to heat water into hot water or steam, and it is widely used in many industrial fields. It mainly includes three processes: water heating, vaporization, and steam generation and transportation. Water is pumped into the heating chamber by a feedwater pump, where it exchanges heat with fuel in the combustion chamber. The water temperature rises to its boiling point and begins to vaporize. The generated steam accumulates at the top and is transported to the equipment or system using it through pipelines.

[0003] When a steam generator is in use, the combustion of fuel produces a large amount of high-temperature gas. However, existing steam generators cannot recover and utilize the high-temperature gas produced by combustion. They are usually discharged directly from the equipment, resulting in a large waste of heat energy. In addition, the gas produced by combustion contains a large number of impurities, which will also pollute the surrounding production environment if discharged directly. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a high-efficiency steam generator with a waste heat recovery device, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-efficiency steam generator with a waste heat recovery device includes a generator body, a support block fixedly connected to the bottom surface of the generator body, a sealing cover fixedly connected to the top surface of the generator body, a heating tank fixedly connected to the inner wall of the generator body, with the top surface of the heating tank fixedly connected to the bottom surface of the sealing cover, a steam pipe fixedly connected to the inner wall of the sealing cover, a water pipe fixedly connected to the inner wall of the heating tank, and the water pipe fixedly connected to the inner wall of the generator body, an air inlet groove penetrating the surface of the generator body, a heat recovery mechanism disposed inside the generator body, a purification component disposed on the top surface of the sealing cover, a suction mechanism disposed on the top surface of the sealing cover, and a door opening and closing assembly disposed on the surface of the generator body.

[0007] Preferably, the heat recovery mechanism consists of a collection pipe, a heat conduction pipe, and a connecting pipe. The air inlet end of the collection pipe is fixedly connected to the inner wall of the generator body, the inner wall of the heat conduction pipe is fixedly connected to the surface of the water pipe, and the air inlet end of the heat conduction pipe is fixedly connected to the air outlet end of the collection pipe. The air inlet end of the connecting pipe is fixedly connected to the air outlet end of the heat conduction pipe.

[0008] Preferably, the purification assembly consists of a purification box, an activated carbon adsorption plate, and filter cotton. The purification box is fixedly connected to the top surface of the sealing cover, and the inner wall of the purification box is fixedly connected to the air outlet end of the connecting pipe. The activated carbon adsorption plate is fixedly connected to the inner wall of the purification box, and the filter cotton is fixedly connected to the inner wall of the purification box.

[0009] Preferably, the suction mechanism consists of a suction pipe and a blower. The air inlet end of the suction pipe is fixedly connected to the inner wall of the purification box, the blower is fixedly connected to the inner wall of the suction pipe, and the blower is fixedly connected to the top surface of the sealing cover.

[0010] Preferably, the door opening and closing assembly consists of a hinge, a door panel, and a handle. The hinge is fixedly connected to the surface of the generator body, the door panel is hinged to the generator body via the hinge, and the handle is fixedly connected to the surface of the door panel.

[0011] Preferably, there are multiple air intake slots, and all multiple air intake slots are formed through the surface of the generator body.

[0012] Preferably, the heat pipe is spiral-shaped and made of copper metal.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This high-efficiency steam generator with a waste heat recovery device, when the switch door assembly is opened, fuel is put into the generator body and ignited to heat the water source in the heating tank. Air is circulated through the air inlet slot to assist combustion. The suction mechanism is activated to draw the high-temperature gas generated by combustion inside the generator body through the purification component and the heat recovery mechanism. The high temperature is conducted into the water pipe through the heat recovery mechanism to preheat the water source and improve heating efficiency. The purification component can adsorb and filter impurities in the gas. This achieves the goal of conveniently recovering and purifying the high-temperature gas generated by combustion in the steam generator, avoiding the problem of a large amount of heat energy wasted and the pollution of the surrounding production environment caused by the direct emission of the gas generated by combustion. Attached Figure Description

[0014] Figure 1 This is an isometric drawing of the structure of this utility model;

[0015] Figure 2 This is a rear view of the structure of this utility model;

[0016] Figure 3 This is a partial structural cross-sectional view of the present invention.

[0017] Figure 4 This is an enlarged view of structure A of this utility model.

[0018] In the diagram: 1. Generator body; 2. Support block; 3. Sealing cover; 4. Heating tank; 5. Steam pipe; 6. Water pipe; 7. Air inlet trough; 8. Collection pipe; 9. Heat conduction pipe; 10. Connecting pipe; 11. Purification box; 12. Activated carbon adsorption plate; 13. Filter cotton; 14. Suction pipe; 15. Air pump; 16. Hinge; 17. Door panel; 18. Handle. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Reference Figure 1-4 A high-efficiency steam generator with a waste heat recovery device includes a generator body 1, a support block 2 fixedly connected to the bottom surface of the generator body 1, a sealing cover 3 fixedly connected to the top surface of the generator body 1, a heating tank 4 fixedly connected to the inner wall of the generator body 1, with the top surface of the heating tank 4 fixedly connected to the bottom surface of the sealing cover 3, a steam pipe 5 fixedly connected to the inner wall of the sealing cover 3, and a water pipe 6 fixedly connected to the inner wall of the heating tank 4, with the water pipe 6 fixedly connected to the inner wall of the generator body 1. Multiple air inlet slots 7 are provided through the surface of the generator body 1 to allow air to circulate and assist fuel combustion, improving the stability of combustion heating. A heat recovery mechanism is installed inside the generator body 1, consisting of a collection pipe 8, a heat conduction pipe 9, and a connecting pipe 10. The heat conduction pipe 9 is spiral-shaped and made of copper metal, which provides stronger thermal conductivity and facilitates the transfer of steam... The high temperature of the gas is transferred to the water source, improving the water source preheating efficiency. The air inlet of the collection pipe 8 is fixedly connected to the inner wall of the generator body 1. The inner wall of the heat conduction pipe 9 is fixedly connected to the surface of the water pipe 6, and the air inlet of the heat conduction pipe 9 is fixedly connected to the air outlet of the collection pipe 8. The air inlet of the connecting pipe 10 is fixedly connected to the air outlet of the heat conduction pipe 9. This is used to transport high-temperature gas, which facilitates the conduction of high temperature for water source preheating and improves the steam generation efficiency. A purification component is provided on the top surface of the sealing cover 3. The purification component consists of a purification box 11, an activated carbon adsorption plate 12, and a filter cotton 13. The purification box 11 is fixedly connected to the top surface of the sealing cover 3, and the inner wall of the purification box 11 is fixedly connected to the air outlet of the connecting pipe 10. The activated carbon adsorption plate 12 is fixedly connected to the inner wall of the purification box 11, and the filter cotton 13 is fixedly connected to the inner wall of the purification box 11. This is used to adsorb and filter impurities and harmful substances in the high-temperature gas, improving the environmental friendliness of gas emissions. A suction mechanism is provided on the top surface of the sealing cover 3, and a door opening and closing assembly is provided on the surface of the generator body 1.

[0021] Specifically, the suction mechanism consists of a suction pipe 14 and a blower 15. The air inlet end of the suction pipe 14 is fixedly connected to the inner wall of the purification box 11, and the blower 15 is fixedly connected to the inner wall of the suction pipe 14. The blower 15 is also fixedly connected to the top surface of the sealing cover 3. It is used to draw in high-temperature gas flow, thereby improving the gas heat conduction efficiency.

[0022] Specifically, the door opening and closing assembly consists of a hinge 16, a door panel 17, and a handle 18. The hinge 16 is fixedly connected to the surface of the generator body 1. The door panel 17 is hinged to the generator body 1 via the hinge 16. The handle 18 is fixedly connected to the surface of the door panel 17 and is used to open and seal the generator body 1, facilitating fuel addition and cleaning.

[0023] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0024] In use: First, grasp the handle 18 and rotate it through the hinge 16 to open the door panel 17. Put fuel into the generator body 1 and ignite it to heat the heating tank 4. Water is injected into the heating tank 4 through the water pipe 6. Air is circulated through the air inlet 7 to assist combustion. Steam generated after water heating is delivered through the steam pipe 5. Start the air pump 15 to draw air from the connecting pipe 10 and the heat conduction pipe 9 through the suction pipe 14 and the purification box 11. After the heat conduction pipe 9 is under negative pressure, the high-temperature gas generated by combustion inside the generator body 1 can be drawn through the collection pipe 8. After the high-temperature gas enters the heat conduction pipe 9, the heat is transferred to the water pipe 6 through the heat conduction pipe 9 to preheat the water flowing in the water pipe 6, thereby improving the heating efficiency of the water source. After the heat conduction is completed, the gas enters the purification box 11 and the activated carbon adsorption plate 12 and filter cotton 13 adsorb and filter impurities in the gas. The purified gas can be discharged through the suction pipe 14.

[0025] In summary, this high-efficiency steam generator with a waste heat recovery device, when the switch assembly is opened, fuel is added to the generator body 1 and ignited to heat the water source in the heating tank 4. Air is circulated through the air inlet sump 7 to assist combustion. The suction mechanism, through the purification component and the heat recovery mechanism, draws the high-temperature gas generated inside the generator body 1. The high temperature is then conducted into the water pipe 6 through the heat recovery mechanism to preheat the water source and improve heating efficiency. The purification component adsorbs and filters impurities in the gas, achieving the goal of conveniently recovering and purifying the high-temperature gas generated in the steam generator. This avoids the problem of a large amount of heat energy wasted and the pollution of the surrounding production environment caused by the direct emission of the gas generated by combustion, and solves the problems mentioned in the background art.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency steam generator with a waste heat recovery device, comprising a generator body (1), characterized in that, The generator body (1) has a support block (2) fixedly connected to its bottom surface, a sealing cover (3) fixedly connected to its top surface, a heating tank (4) fixedly connected to its inner wall, and the top surface of the heating tank (4) fixedly connected to the bottom surface of the sealing cover (3). A steam pipe (5) is fixedly connected to the inner wall of the sealing cover (3), and a water pipe (6) is fixedly connected to the inner wall of the heating tank (4), and the water pipe (6) is fixedly connected to the inner wall of the generator body (1). An air inlet groove (7) is provided through the surface of the generator body (1). A heat recovery mechanism is provided inside the generator body (1). A purification component is provided on the top surface of the sealing cover (3). A suction mechanism is provided on the top surface of the sealing cover (3). A door opening and closing component is provided on the surface of the generator body (1).

2. A high-efficiency steam generator with a waste heat recovery device according to claim 1, characterized in that, The heat recovery mechanism consists of a collection pipe (8), a heat conduction pipe (9), and a connecting pipe (10). The air inlet end of the collection pipe (8) is fixedly connected to the inner wall of the generator body (1). The inner wall of the heat conduction pipe (9) is fixedly connected to the surface of the water pipe (6). The air inlet end of the heat conduction pipe (9) is fixedly connected to the air outlet end of the collection pipe (8). The air inlet end of the connecting pipe (10) is fixedly connected to the air outlet end of the heat conduction pipe (9).

3. A high-efficiency steam generator with a waste heat recovery device according to claim 1, characterized in that, The purification assembly consists of a purification box (11), an activated carbon adsorption plate (12), and a filter cotton (13). The purification box (11) is fixedly connected to the top surface of the sealing cover (3), and the inner wall of the purification box (11) is fixedly connected to the air outlet of the connecting pipe (10). The activated carbon adsorption plate (12) is fixedly connected to the inner wall of the purification box (11), and the filter cotton (13) is fixedly connected to the inner wall of the purification box (11).

4. A high-efficiency steam generator with a waste heat recovery device according to claim 3, characterized in that, The suction mechanism consists of a suction pipe (14) and a blower (15). The air inlet end of the suction pipe (14) is fixedly connected to the inner wall of the purification box (11). The blower (15) is fixedly connected to the inner wall of the suction pipe (14) and the top surface of the sealing cover (3).

5. A high-efficiency steam generator with a waste heat recovery device according to claim 1, characterized in that, The door opening and closing assembly consists of a hinge (16), a door panel (17), and a handle (18). The hinge (16) is fixedly connected to the surface of the generator body (1). The door panel (17) is hinged to the generator body (1) via the hinge (16). The handle (18) is fixedly connected to the surface of the door panel (17).

6. A high-efficiency steam generator with a waste heat recovery device according to claim 1, characterized in that, The number of air intake slots (7) is multiple, and all multiple air intake slots (7) are opened through the surface of the generator body (1).

7. A high-efficiency steam generator with a waste heat recovery device according to claim 2, characterized in that, The heat pipe (9) is spiral-shaped and made of copper metal.

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