Spring and electromagnet combined type electromagnetic zero position structure

By designing an anti-collision mechanism with a spring-electromagnet combination structure, the problem of large impact force caused by direct electromagnet adsorption during mechanical zeroing is solved, achieving better anti-collision protection and equipment stability.

CN223841124UActive Publication Date: 2026-01-27GUANGZHOU HORIZON PRINTING CO LTD
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Patent Information

Application Number
CN202520582996.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-01-27
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

In the current mechanical zeroing process, the direct attraction of electromagnets results in a large impact force, which can easily damage the equipment, and there is a lack of effective anti-collision protection.

Method used

It adopts a spring-electromagnet combination structure. By setting an anti-collision mechanism inside the fixed frame, the anti-collision rubber head first contacts the moving part, and the second spring stores and compresses to buffer the moving part. When the moving part approaches the electromagnet, the electromagnet generates an attraction force to attract the moving part, reducing the impact force.

Benefits of technology

This achieves near-zero impact force at the electromagnet's zero position, providing better collision protection and ensuring the stability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mechanical zero calibration, and discloses a spring and electromagnet combined type electromagnetic zero position structure which comprises a base, a mounting frame and a fixing frame are fixedly installed on the top of the base, the mounting frame is parallel to one end face of the fixing frame, an electromagnet is installed in the mounting frame, and an anti-collision mechanism is arranged in the fixing frame. The anti-collision mechanism comprises a sliding frame, an anti-collision rubber head, a limiting rod and a second spring, the design that the anti-collision mechanism is arranged in the fixing frame is adopted, the anti-collision rubber head can be in contact with a moving part firstly, then the second spring is stressed to start to accumulate force to be compressed, and then the moving part continues to slowly get close to and compress the springs; the electromagnet can generate attraction to the moving part, driving to the moving part is stopped, the moving part is attracted by the electromagnet until the electromagnet reaches the zero position, the collision force of the moving part at the zero position of the electromagnet is close to zero finally, and a better anti-collision protection effect is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical zeroing technology, and in particular to a spring electromagnet combined electromagnetic zeroing structure. Background Technology

[0002] Mechanical zeroing is required during machining processes. Mechanical zeroing is an operation that adjusts the moving parts or measuring systems of mechanical equipment to a known, fixed "zero point" position. It is usually used to ensure the accuracy, repeatability, and reliability of equipment and is an important part of equipment installation, commissioning, repair, or periodic maintenance. Traditional mechanical zeroing usually uses an electromagnet to attract the moving parts to the zero position.

[0003] Existing mechanical zeroing techniques cannot adequately protect against collisions, and direct attraction by electromagnets can result in significant impact forces, easily damaging the equipment. Utility Model Content

[0004] The main purpose of this utility model is to provide a spring electromagnet combined electromagnetic zero-position structure, which aims to solve the problem that it is not possible to provide good anti-collision protection during mechanical zeroing. Direct attraction of the electromagnet will result in a large impact force, which can easily damage the equipment.

[0005] To achieve the above-mentioned utility model objectives, the first aspect of this utility model proposes a spring electromagnet combined electromagnetic zero-position structure including a base, a mounting bracket and a fixing bracket fixedly installed on the top of the base, the mounting bracket and the fixing bracket having one end face parallel, an electromagnet installed inside the mounting bracket, and an anti-collision mechanism provided inside the fixing bracket.

[0006] The anti-collision mechanism includes a sliding frame, an anti-collision rubber head, a limiting rod, and a second spring. The limiting rod is fixedly installed on one side of the sliding frame and slidably connected inside the fixed frame. The sliding frame is slidably connected to one side of the fixed frame through the limiting rod. The second spring is fixedly installed on the side wall of the sliding frame, and the anti-collision rubber head is installed on one side of the sliding frame.

[0007] Furthermore, the anti-collision rubber head is located on one side of the electromagnet;

[0008] Furthermore, a limit frame is fixedly installed on one side of the sliding frame, and double-sided adhesive is fixedly installed on one side of the anti-collision rubber head, with the anti-collision rubber head adhering to the inside of the limit frame through the double-sided adhesive;

[0009] Furthermore, the anti-collision rubber head has a cavity inside, and a diamond-shaped reinforcing rib is fixedly installed inside the cavity;

[0010] Furthermore, the fixed frame has a liquid storage cavity inside, a movable plate is fixedly installed at one end of the sliding frame, the movable plate has a through hole inside, and half of the liquid storage cavity is filled with damping fluid.

[0011] Furthermore, the through hole is a tapered hole;

[0012] Furthermore, the mounting bracket is equipped with a fine-tuning mechanism;

[0013] Furthermore, the fine-tuning mechanism includes a movable plate, an adjusting component, a first spring, a threaded rod, and a guide rail. The movable plate is fixedly installed at one end of the electromagnet, the guide rail is fixedly installed inside the mounting frame, the movable plate is slidably connected to the side wall of the guide rail, the threaded rod is rotatably connected inside the mounting frame, the threaded rod is movably connected to the movable plate, and the adjusting component is fixedly installed at one end of the threaded rod.

[0014] Furthermore, a first spring is fixedly installed inside the mounting bracket, with one end of the first spring contacting the movable plate and the other end of the first spring contacting the inner wall of the mounting bracket;

[0015] Furthermore, a connecting wire is fixedly installed at the electromagnet connection end, and the connecting wire is distributed in a spiral shape inside the mounting frame.

[0016] Beneficial effects:

[0017] This utility model discloses a spring-electromagnetic combination electromagnetic zero-position structure, which adopts a design with an anti-collision mechanism inside the fixed frame. The anti-collision rubber head can first contact the moving part, and then the second spring starts to store and compress. Then the moving part continues to slowly approach, compressing the spring. When the distance is close to the electromagnet, the electromagnet will generate an attractive force on the moving part, stop driving the moving part, and make the electromagnet attract the moving part until it reaches the zero position of the electromagnet. This makes the impact force of the moving part at the zero position of the electromagnet close to zero, so as to achieve a better anti-collision protection effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a combined spring electromagnet electromagnetic zero-position structure according to an embodiment of the present invention;

[0019] Figure 2 This is a cross-sectional view of the fixing frame of an embodiment of the combined spring electromagnet electromagnetic zero-position structure of this utility model.

[0020] Figure 3 This is a utility model Figure 2 A magnified structural diagram of part A in the middle;

[0021] Figure 4This is a cross-sectional view of the mounting frame of a spring electromagnet combined electromagnetic zero-position structure according to an embodiment of this utility model;

[0022] in:

[0023] 1-Base; 2-Mounting bracket; 21-Electromagnet; 211-Moving plate; 22-Adjusting component; 23-Connecting wire; 24-First spring; 25-Threaded rod; 26-Guide rail; 3-Fixed bracket; 31-Sliding bracket; 32-Limiting bracket; 33-Anti-collision rubber head; 331-Cavity; 332-Reinforcing rib; 333-Double-sided adhesive; 34-Second spring; 35-Limiting rod; 36-Moving plate; 361-Through hole; 37-Liquid storage chamber; 371-Damping fluid;

[0024] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0025] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0026] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly and specifically defined.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, a direct connection, or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0029] Reference Figure 1-4 An embodiment of this utility model provides a spring electromagnet combined electromagnetic zero position structure, including a base 1, a mounting bracket 2 and a fixing bracket 3 fixedly installed on the top of the base 1, the mounting bracket 2 and the fixing bracket 3 having one end face parallel, an electromagnet 21 installed inside the mounting bracket 2, and an anti-collision mechanism provided inside the fixing bracket 3.

[0030] The anti-collision mechanism includes a sliding frame 31, an anti-collision rubber head 33, a limiting rod 35, and a second spring 34. The limiting rod 35 is fixedly installed on one side of the sliding frame 31 and is slidably connected inside the fixed frame 3. The sliding frame 31 is slidably connected to one side of the fixed frame 3 through the limiting rod 35. The second spring 34 is fixedly installed on the side wall of the sliding frame 31, and the anti-collision rubber head 33 is installed on one side of the sliding frame 31.

[0031] This embodiment implements a design that incorporates an anti-collision mechanism inside the fixed frame 3. The anti-collision rubber head 33 can first contact the moving part, and then the second spring 34 begins to compress under force. The moving part continues to slowly approach, compressing the spring. When the distance approaches the electromagnet 21, the electromagnet 21 will generate an attractive force on the moving part, stopping the drive on the moving part and causing the electromagnet 21 to attract the moving part until it reaches the zero position of the electromagnet 21. This makes the impact force of the moving part at the zero position of the electromagnet 21 close to zero, achieving a better anti-collision protection effect. When the attraction force of the electromagnet 21 is greater than the elastic force of the second spring 34, the mechanical zeroing function can be stably realized.

[0032] In some embodiments, such as Figure 1 As shown, the anti-collision rubber head 33 is located on one side of the electromagnet 21.

[0033] It should be noted that by placing the anti-collision rubber head 33 on one side of the electromagnet 21, the anti-collision rubber head 33 can make contact with the moving parts first.

[0034] In some embodiments, such as Figure 3As shown, a limit frame 32 is fixedly installed on one side of the sliding frame 31, and double-sided adhesive 333 is fixedly installed on one side of the anti-collision rubber head 33. The anti-collision rubber head 33 is adhered to the inside of the limit frame 32 by the double-sided adhesive 333.

[0035] It should be noted that the anti-collision head 33 can be easily removed and installed by using double-sided tape 333 to install the anti-collision head 33.

[0036] In some embodiments, such as Figure 3 As shown, the anti-collision rubber head 33 has a cavity 331 inside, and a rhomboid reinforcing rib 332 is fixedly installed inside the cavity 331.

[0037] It should be noted that by setting the diamond-shaped reinforcing ribs 332, the internal cavity 331 of the anti-collision rubber head 33 can be supported, making the anti-collision rubber head 33 less prone to deformation.

[0038] In some embodiments, such as Figure 2 As shown, the fixed frame 3 has a liquid storage chamber 37 inside, and a movable plate 36 is fixedly installed at one end of the sliding frame 31. The movable plate 36 has a through hole 361 inside. Half of the liquid storage chamber 37 is filled with damping fluid 371, and the through hole 361 is a conical hole.

[0039] It should be noted that the reservoir 37 can be used to store damping fluid 371. The through hole 361 allows the damping fluid 371 to pass through the moving plate 36. By providing the damping fluid 371, the moving plate 36 has a certain damping effect when the block moves to the end position, so that the moving part has a strong damping effect when it is about to come into contact with the electromagnet 21, thereby further buffering and reducing the impact on the moving part.

[0040] In some embodiments, such as Figure 4 As shown, the mounting frame 2 is equipped with a fine-tuning mechanism, which includes a movable plate 211, an adjusting component 22, a first spring 24, a threaded rod 25, and a guide rail 26. The movable plate 211 is fixedly installed at one end of the electromagnet 21, and the guide rail 26 is fixedly installed inside the mounting frame 2. The movable plate 211 is slidably connected to the side wall of the guide rail 26. The threaded rod 25 is rotatably connected inside the mounting frame 2 and is movably connected to the movable plate 211. The adjusting component 22 is fixedly installed at one end of the threaded rod 25.

[0041] It should be noted that the adjusting component 22 can be used to control the rotation of the threaded rod 25, and the guide rail 26 can restrict the movable plate 211 from rotating. This allows the threaded rod 25 to drive the movable plate 211 to move inside the mounting frame 2 during rotation, thereby achieving the effect of fine-tuning the electromagnet 21 and enabling fine-tuning of the zero position.

[0042] In some embodiments, such as Figure 4As shown, a first spring 24 is fixedly installed inside the mounting bracket 2. One end of the first spring 24 is in contact with the movable plate 211, and the other end of the first spring 24 is in contact with the inner wall of the mounting bracket 2.

[0043] It should be noted that by setting the first spring 24, the movable plate 211 can be supported, thus preventing the movable plate 211 from shaking after adjustment.

[0044] In some embodiments, such as Figure 4 As shown, a connecting wire 23 is fixedly installed at the connecting end of the electromagnet 21, and the connecting wire 23 is distributed in a spiral shape inside the mounting bracket 2.

[0045] It should be noted that the connecting wire 23 can be used to energize the electromagnet 21. By making the connecting wire 23 spirally distributed inside the mounting bracket 2, the electromagnet 21 will not exert a large pulling force on the connecting wire 23 during fine adjustment.

[0046] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the content of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.

Claims

1. A spring electromagnet combined electromagnetic zero-position structure, comprising a base (1); characterized in that, The base (1) is fixedly mounted with a mounting bracket (2) and a fixing bracket (3) on its top. The mounting bracket (2) and the fixing bracket (3) are parallel to one end face. An electromagnet (21) is installed inside the mounting bracket (2). An anti-collision mechanism is provided inside the fixing bracket (3). The anti-collision mechanism includes a sliding frame (31), an anti-collision rubber head (33), a limiting rod (35), and a second spring (34). The limiting rod (35) is fixedly installed on one side of the sliding frame (31) and slidably connected inside the fixed frame (3). The sliding frame (31) is slidably connected to one side of the fixed frame (3) through the limiting rod (35). The second spring (34) is fixedly installed on the side wall of the sliding frame (31), and the anti-collision rubber head (33) is installed on one side of the sliding frame (31).

2. The spring electromagnet combined electromagnetic zero-position structure according to claim 1, characterized in that, The anti-collision rubber head (33) is located on one side of the electromagnet (21).

3. The spring electromagnet combined electromagnetic zero-position structure according to claim 1, characterized in that, A limiting frame (32) is fixedly installed on one side of the sliding frame (31), and a double-sided adhesive (333) is fixedly installed on one side of the anti-collision rubber head (33). The anti-collision rubber head (33) is adhered to the inside of the limiting frame (32) by the double-sided adhesive (333).

4. The spring electromagnet combined electromagnetic zero-position structure according to claim 1, characterized in that, The anti-collision rubber head (33) has a cavity (331) inside, and a rhomboid reinforcing rib (332) is fixedly installed inside the cavity (331).

5. The spring electromagnet combined electromagnetic zero-position structure according to claim 1, characterized in that, The fixed frame (3) has a liquid storage cavity (37) inside, and a movable plate (36) is fixedly installed at one end of the sliding frame (31). The movable plate (36) has a through hole (361) inside, and half of the liquid storage cavity (37) is filled with damping fluid (371).

6. The spring electromagnet combined electromagnetic zero-position structure according to claim 5, characterized in that, The through hole (361) is a tapered hole.

7. The spring electromagnet combined electromagnetic zero-position structure according to claim 1, characterized in that, The mounting bracket (2) is equipped with a fine-tuning mechanism.

8. The spring electromagnet combined electromagnetic zero-position structure according to claim 7, characterized in that, The fine-tuning mechanism includes a movable plate (211), an adjusting component (22), a first spring (24), a threaded rod (25), and a guide rail (26). The movable plate (211) is fixedly installed at one end of the electromagnet (21). The guide rail (26) is fixedly installed inside the mounting frame (2). The movable plate (211) is slidably connected to the side wall of the guide rail (26). The threaded rod (25) is rotatably connected inside the mounting frame (2). The threaded rod (25) is movably connected to the movable plate (211). The adjusting component (22) is fixedly installed at one end of the threaded rod (25).

9. The spring electromagnet combined electromagnetic zero-position structure according to claim 8, characterized in that, A first spring (24) is fixedly installed inside the mounting bracket (2). One end of the first spring (24) is in contact with the movable plate (211), and the other end of the first spring (24) is in contact with the inner wall of the mounting bracket (2).

10. The spring electromagnet combined electromagnetic zero-position structure according to claim 9, characterized in that, The electromagnet (21) is fixedly connected to a connecting wire (23), which is spirally distributed inside the mounting frame (2).