Flexible probe and flexible probe thickness measuring device
By incorporating a dual-crystal probe array and driving components on the flexible probe body, combined with an electrical signal conversion module, the accuracy problem of the flexible probe device in acquiring multiple sets of data is solved, achieving high-precision thickness measurement without close contact, and adapting to the detection of complex surface morphologies.
Patent Information
- Application Number
- CN202422856566.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing flexible probe devices are inconvenient for collecting multiple sets of data from the object being measured, resulting in reduced accuracy of thickness measurement data and difficulty in achieving high-precision detection without close contact.
A dual-crystal probe array is set on a flexible probe body. Combined with a first thickness measuring probe and a second thickness measuring probe, the ultrasonic signal is acquired and the electrical signal is converted through the coordinated action of the upper processing unit, data information processing unit, power amplification module and receiving module. Flexible materials and polymer gel are used to improve the fit. Combined with the driving component to adjust the probe distance, the electromagnetic ultrasonic thickness measurement function is realized.
It achieves high-precision thickness measurement without close contact with the object being measured, can collect multiple sets of data, facilitates data comparison, improves the accuracy of thickness measurement data, and is adaptable to the detection of different surface morphologies.
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Figure CN223841165U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of flexible probes, and in particular to a flexible probe and a flexible probe thickness measuring device. Background Technology
[0002] A flexible probe is a type of probe that can be bent and deformed. This type of probe is usually used in ultrasonic testing or imaging systems to adapt to complex testing environments or target object surfaces. Compared with traditional rigid probes, flexible probes have better flexibility and adaptability, and can perform more accurate testing on irregular or curved surfaces.
[0003] CN212514418U discloses an ultrasonic flexible probe testing device for projectiles, comprising: a flexible probe and a testing bracket located on one side of a rotating projectile; the testing bracket includes at least two probe fixing slots, a water inlet hole, a water outlet hole, and a protruding structure; the water inlet hole and the water outlet hole are connected to the probe fixing slots, and the flexible probe is fixed in the probe fixing slots. The flexible probe is an ultrasonic immersion phased array probe; the protruding structure is located on the back side of the testing bracket relative to the contact surface of the projectile. This invention can simultaneously detect longitudinal and circumferential crack defects, overcome key technical problems such as poor coupling of curved surfaces and imaging distortion of longitudinal grooves on standard bodies, and has a simple structure, is easy to move, and improves the efficiency and effect of non-destructive testing of projectiles.
[0004] Due to its inherent design characteristics, the flexible probe detection device described above is not convenient for collecting multiple sets of data from the object being measured during actual use. This makes it difficult to compare the data and reduces the accuracy of thickness measurement data for the object being measured. Utility Model Content
[0005] This invention solves the problems in related technologies and proposes a flexible probe thickness measurement device. The first and second thickness measurement probes facilitate the collection of multiple sets of data from the object being measured, thereby facilitating data comparison and effectively improving the accuracy of thickness measurement data. Furthermore, by utilizing the cooperative action of their respective modules, the first and second thickness measurement probes generate ultrasonic waves inside the object being measured, which are then converted into electrical signals for acquisition, thus realizing the electromagnetic ultrasonic thickness measurement function. This device features high accuracy in detection data without requiring close contact with the object being measured.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] A flexible probe includes a flexible probe body, on which a dual-crystal probe is disposed and arranged in an array. The end of the flexible probe body includes a clamping block, the front end of the flexible probe body is a flexible delay block, and the flexible probe body includes a first thickness measuring probe and a second thickness measuring probe.
[0008] Optionally, the first and second thickness measuring probes further include a host processing unit, a data information processing unit, a power amplification module, an ultrasonic probe, and a receiving module. The host processing unit is electrically connected to the data information processing unit and the receiving module, the data information processing unit is electrically connected to the power amplification module, and the ultrasonic probe is connected to the power amplification module and the receiving module.
[0009] The host processing unit is used to generate pulse compression signals and perform pulse compression processing on the echo signals of the device;
[0010] The data information processing unit is used to convert the pulse compression signal generated by the upper processing unit into a voltage signal, control the working state of the power amplifier module, and control the amplification factor of the receiving module.
[0011] The power amplifier module is used to amplify the voltage signal of the data information processing unit and convert it into a current signal that can excite the ultrasonic probe;
[0012] An ultrasonic probe converts electrical signals into ultrasonic signals, which then enter the object being tested through the surface of the object and produce an echo signal.
[0013] The receiving module is used to amplify, filter, and acquire echo voltage signals, which are then imported into the host processing unit for signal processing.
[0014] By adopting the above technical solution, the host processing unit is used to generate pulse compression signals and perform pulse compression processing on the echo signals of the device.
[0015] The data information processing unit is used to convert the pulse compression signal generated by the upper processing unit into a voltage signal, control the working state of the power amplifier module, and control the amplification factor of the receiving module.
[0016] The power amplifier module is used to amplify the voltage signal of the data information processing unit and convert it into a current signal that can excite the ultrasonic probe;
[0017] An ultrasonic probe converts electrical signals into ultrasonic signals, which then enter the object being tested through the surface of the object and produce an echo signal.
[0018] The receiving module is used to amplify, filter, and acquire echo voltage signals, which are then imported into the host processing unit for signal processing.
[0019] By adopting the above technical solution and through the coordinated action of the above modules, ultrasonic waves are generated inside the object being measured and converted into electrical signals for acquisition, thereby realizing the electromagnetic ultrasonic thickness measurement function. This device has the advantages of not needing to be in close contact with the object being measured, high detection accuracy, and editable detection signals.
[0020] Optionally, the probe bodies of the first and second thickness measuring probes are made of flexible materials, and polymer gel is disposed on the probe bodies of the first and second thickness measuring probes.
[0021] By adopting the above technical solution, a flexible material is used to make it fit the surface of the object to be tested, and a polymer gel is set to improve the adhesion to the object surface and avoid detachment from the surface during measurement, which would affect the measurement results.
[0022] A flexible probe thickness measuring device includes a flexible probe body, an operating table, a chuck disposed at the center of the upper surface of the operating table, a flexible probe body disposed on the chuck, and a driving component for driving the flexible probe body. The chuck is used to fix the object to be measured, and a first thickness measuring probe and a second thickness measuring probe are respectively disposed on both sides of the chuck.
[0023] The driving component includes a direct-acting component and a passive component, with the passive component connected to the flexible probe body.
[0024] By adopting the above technical solution, the first and second thickness probes can easily collect multiple sets of data from the object being measured, thus facilitating data comparison and effectively improving the accuracy of thickness measurement data. Furthermore, by utilizing the cooperative function of their respective modules, the first and second thickness probes generate ultrasonic waves inside the object being measured, which are then converted into electrical signals for acquisition, thereby realizing the electromagnetic ultrasonic thickness measurement function. This device has the characteristics of not requiring close contact with the object being measured and having high accuracy in detecting data.
[0025] Optionally, the passive component includes a first sliding rack fixedly connected to the first thickness probe, a first slide rail slidably connected to the first sliding rack, a second sliding rack fixedly connected to the second thickness probe, a second slide rail slidably connected to the second sliding rack, a drive gear disposed between the first and second sliding racks and meshing with them, a connecting shaft connected to the drive gear, and a connecting chuck connected to the connecting shaft, wherein the connecting chuck is connected to the direct motion component.
[0026] By adopting the above technical solution, the direct-acting component facilitates the horizontal movement of the drive gear up and down, thereby facilitating the synchronous movement of the drive gear with the first and second sliding racks meshing with it, and thus facilitating the adjustment of the distance between the first and second thickness probes relative to the object being measured.
[0027] Optionally, the outer sides of the first slide rail and the second slide rail are fixedly connected to the frame, and the first slide rail and the second slide rail are respectively configured as linear slide rails.
[0028] By adopting the above technical solution, the first slide rail and the second slide rail facilitate the sliding direction of the first sliding rack and the second sliding rack, thereby effectively ensuring the stability of the first sliding rack and the second sliding rack when moving horizontally up and down.
[0029] Optionally, the drive gear is connected to the connecting shaft via a spline, and ball bearings are provided at the connection points between the two ends of the connecting shaft and the connecting chuck.
[0030] By adopting the above technical solution, it is easier to adjust the relative distance between the first thickness measuring probe and the second thickness measuring probe through the interaction between the active gear and the first sliding rack and the second sliding rack.
[0031] Optionally, the direct-acting assembly includes an electric cylinder fixedly connected to the upper end face of the frame and a sliding shaft connected to the telescopic shaft of the electric cylinder.
[0032] Optionally, one end of the sliding shaft is fixedly connected to the telescopic shaft, and the other end of the sliding shaft is fixedly connected to the upper middle part of the connecting chuck.
[0033] By adopting the above technical solution, the telescopic shaft of the electric cylinder can easily drive the sliding shaft to move up and down, thereby facilitating the horizontal movement of the drive gear. This, in turn, facilitates the synchronous movement of the drive gear with the first and second sliding racks meshing with it, thus enabling the adjustment of the distance between the first and second thickness probes relative to the object being measured.
[0034] Optionally, it also includes a baffle fixedly mounted on the frame, the baffle being circular, and the outer diameter of the baffle being larger than the outer diameter of the first sliding rack and the second sliding rack.
[0035] By adopting the above technical solution, the baffle can effectively limit the first sliding rack and the second sliding rack at the maximum upward distance, thereby effectively preventing the first sliding rack and the second sliding rack from falling off their corresponding first slide rail and second slide rail.
[0036] Compared with the prior art, the beneficial effects of this utility model are: This utility model;
[0037] 1. The new flexible probe allows the probe structure to better fit the surface of the object during use, and it can also achieve better detection results for some bends or pipe joints.
[0038] 2. The first and second thickness probes facilitate the acquisition of multiple sets of data from the object being measured, thereby making data comparison easier and effectively improving the accuracy of the thickness measurement data of the object being measured.
[0039] 3. The first and second thickness probes, through the coordinated action of their modules, generate ultrasonic waves inside the object being measured, which are then converted into electrical signals for acquisition, thereby realizing the electromagnetic ultrasonic thickness measurement function. This device has the characteristics of not requiring close contact with the object being measured and having high accuracy in the detection data.
[0040] 4. It is made of flexible material, which can fit the surface of the object to be measured. The polymer gel can improve the adhesion to the object surface and avoid detachment from the surface during measurement, thus meeting the different measurement needs of different thickness measurement units during use. Attached Figure Description
[0041] Figure 1 This is a schematic diagram of the structure of the flexible probe of this utility model;
[0042] Figure 2 This is a partially enlarged schematic diagram of the flexible probe of this utility model;
[0043] Figure 3 This is a schematic diagram of the electrical principle of the flexible probe of this utility model.
[0044] Figure 4 This is a schematic diagram of the overall structure of the flexible probe thickness measuring device of this utility model;
[0045] Figure 5 This is a flexible probe thickness measuring device of this utility model. Figure 4 A structural schematic diagram of the front view;
[0046] Figure 6 This is a schematic diagram of the structure of Embodiment 1 of the flexible probe thickness measuring device of this utility model;
[0047] Figure 7 This is a schematic diagram of the structure of Embodiment 2 of the flexible probe thickness measuring device of this utility model.
[0048] In the picture:
[0049] 100. Object to be measured; 1. Operating table; 10. Chuck; 2. Frame; 3. Flexible probe body; 31. First thickness measuring probe; 32. Second thickness measuring probe; 33. Polymer gel; 34. Clamping block; 35. Dual crystal probe; 36. Flexible delay block; 41. First sliding rack; 411. First slide rail; 42. Second sliding rack; 43. Second slide rail; 51. Drive gear; 511. Connecting shaft; 61. Connecting chuck; 62. Electric cylinder; 621. Sliding shaft; 7. Baffle. Detailed Implementation
[0050] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0051] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0052] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0053] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.
[0054] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0055] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0056] Please refer to details. Figure 1 , Figure 2 and Figure 3 A flexible probe includes a flexible probe body 3, and a dual-crystal probe 35 is disposed on the flexible probe body 3, and the dual-crystal probe 35 is arranged in an array. The end of the flexible probe body 3 includes a clamping block 34, the front end of the flexible probe body 3 is a flexible delay block 36, and the flexible probe body 3 includes a first thickness measuring probe 31 and a second thickness measuring probe 32.
[0057] The first thickness measuring probe 31 and the second thickness measuring probe 32 also include a host processing unit, a data information processing unit, a power amplification module, an ultrasonic probe and a receiving module. The host processing unit is electrically connected to the data information processing unit and the receiving module. The data information processing unit is electrically connected to the power amplification module. The ultrasonic probe is connected to the power amplification module and the receiving module.
[0058] The host processing unit is used to generate pulse compression signals and perform pulse compression processing on the echo signals of the device;
[0059] The data information processing unit is used to convert the pulse compression signal generated by the upper processing unit into a voltage signal, control the working state of the power amplifier module, and control the amplification factor of the receiving module.
[0060] The power amplifier module is used to amplify the voltage signal of the data information processing unit and convert it into a current signal that can excite the ultrasonic probe;
[0061] The ultrasonic probe converts electrical signals into ultrasonic signals, which enter the test object 100 through the upper surface of the test object 100 and obtain echo signals.
[0062] The receiving module is used to amplify, filter, and acquire echo voltage signals, which are then imported into the upper-level processing unit for signal processing. The structure of the above modules adopts conventional combinations in existing technologies.
[0063] The probe bodies of the first thickness probe 31 and the second thickness probe 32 are made of flexible material, and polymer gel 33 is provided on the probe bodies of the first thickness probe 31 and the second thickness probe 32. The polymer gel can be easily fixed on the surface of the object, achieving a better adsorption effect without affecting the accuracy of the measurement. The probe bodies of the first thickness probe 31 and the second thickness probe 32 are made of flexible material.
[0064] By employing the above technical solution, using a flexible delay block made of a flexible material such as Aqualene, the probe can better contact the sample and reduce the length of the blind zone. A layer of polymer gel is applied to the back of the probe, which evenly distributes the pressure applied by the operator onto the probe, creating a surface that adheres to the object being measured. The polymer gel also improves the adhesion to the object's surface, preventing detachment during measurement and ensuring accurate results.
[0065] Example 1
[0066] Please refer to details. Figure 4 , Figure 5 , Figure 6 and Figure 7A flexible probe thickness measurement device includes an operating table 1, a chuck 10 disposed at the center of the upper surface of the operating table 1, a flexible probe body 3 disposed on the chuck 10, the flexible probe body 3 including a first thickness measuring probe 31 and a second thickness measuring probe 32 disposed on both sides of the chuck 10, and a driving component for driving the flexible probe body 3. The flexible probe body 3 is provided with an upper processing unit, a data information processing unit, a power amplification module, an ultrasonic probe and a receiving module. The upper processing unit is electrically connected to the data information processing unit and the receiving module, the data information processing unit is electrically connected to the power amplification module, and the ultrasonic probe is connected to the power amplification module and the receiving module.
[0067] The host processing unit is used to generate pulse compression signals and perform pulse compression processing on the echo signals of the device;
[0068] The data information processing unit is used to convert the pulse compression signal generated by the upper processing unit into a voltage signal, control the working state of the power amplifier module, and control the amplification factor of the receiving module.
[0069] The power amplifier module is used to amplify the voltage signal of the data information processing unit and convert it into a current signal that can excite the ultrasonic probe;
[0070] The ultrasonic probe converts electrical signals into ultrasonic signals, which enter the test object 100 through the upper surface of the test object 100 and obtain echo signals.
[0071] The receiving module is used to amplify, filter, and acquire echo voltage signals, which are then imported into the upper-level processing unit for signal processing. Through the combined action of the above modules, ultrasonic waves are generated inside the object being measured 100 and converted into electrical signals for acquisition, thereby realizing the electromagnetic ultrasonic thickness measurement function. This device has advantages such as not requiring close contact with the object being measured 100, high detection accuracy, and editable detection signals.
[0072] The chuck 10 is used to fix the object 100 to be measured and the first thickness probe 31 and the second thickness probe 32. The first thickness probe 31 and the second thickness probe 32 are respectively disposed on both sides of the chuck 10.
[0073] The driving component includes a direct-acting component and a passive component, wherein the passive component is connected to the flexible probe body 3.
[0074] Please refer to details. Figure 1 and Figure 2The passive component includes a first sliding rack 41 fixedly connected to the first thickness probe 31, a first slide rail 411 slidably connected to the first sliding rack 41, a second sliding rack 42 fixedly connected to the second thickness probe 32, a second slide rail 43 slidably connected to the second sliding rack 42, a drive gear 51 meshing with the first sliding rack 41 and the second sliding rack 42, a connecting shaft 511 connected to the drive gear 51, and a connecting chuck 61 connected to the connecting shaft 511. The connecting chuck 61 is connected to the linear motion component. The linear motion component facilitates the horizontal up-and-down movement of the drive gear 51, thereby facilitating the synchronous movement of the drive gear 51 with the meshing first sliding rack 41 and the second sliding rack 42, and thus facilitating the adjustment of the distance between the first thickness probe 31 and the second thickness probe 32 relative to the object being measured 100.
[0075] Please refer to details. Figure 4 and Figure 5 The outer sides of the first slide rail 411 and the second slide rail 43 are fixedly connected to the frame 2, and the first slide rail 411 and the second slide rail 43 are respectively set as linear slide rails. The first slide rail 411 and the second slide rail 43 facilitate the sliding direction of the first sliding rack 41 and the second sliding rack 42, thereby effectively ensuring the stability of the first sliding rack 41 and the second sliding rack 42 when moving horizontally up and down.
[0076] Please refer to details. Figure 4 and Figure 5 The drive gear 51 is connected to the connecting shaft 511 via a spline, and ball bearings are provided at the connection points of the connecting shaft 511 and the connecting chuck 61, so that the relative distance between the first thickness probe 31 and the second thickness probe 32 can be adjusted by the interaction between the drive gear 51, the first sliding rack 41 and the second sliding rack 42.
[0077] In this embodiment, when the thickness of the object being measured 100 is uniform, the first thickness probe 31 and the second thickness probe 32 directly contact the object being measured 100 to perform the thickness measurement operation.
[0078] Example 2
[0079] Please refer to details. Figure 1 , Figure 4 , Figure 6 and Figure 7 A flexible probe thickness measuring device includes an operating table 1, a chuck 10 located at the middle of the upper surface of the operating table 1, a first thickness measuring probe 31 located on one side of the chuck 10, and a second thickness measuring probe 32 located on the other side of the chuck 10.
[0080] Please refer to details. Figure 4 , Figure 5 and Figure 7 The chuck 10 is used to fix the object 100 to be measured, and the first thickness probe 31 and the second thickness probe 32 are respectively disposed on both sides of the chuck 10.
[0081] The driving component includes a direct-acting component and a passive component, wherein the passive component is connected to the flexible probe body 3.
[0082] Please refer to details. Figure 4 , Figure 5 and Figure 7 The passive component includes a first sliding rack 41 fixedly connected to the first thickness probe 31, a first slide rail 411 slidably connected to the first sliding rack 41, a second sliding rack 42 fixedly connected to the second thickness probe 32, a second slide rail 43 slidably connected to the second sliding rack 42, a drive gear 51 meshing with the first sliding rack 41 and the second sliding rack 42, a connecting shaft 511 connected to the drive gear 51, and a connecting chuck 61 connected to the connecting shaft 511. The connecting chuck 61 is connected to the linear motion component. The linear motion component facilitates the horizontal up-and-down movement of the drive gear 51, thereby facilitating the synchronous movement of the drive gear 51 with the meshing first sliding rack 41 and the second sliding rack 42, and thus facilitating the adjustment of the distance between the first thickness probe 31 and the second thickness probe 32 relative to the object being measured 100.
[0083] Please refer to details. Figure 4 , Figure 5 and Figure 7 The outer sides of the first slide rail 411 and the second slide rail 43 are fixedly connected to the frame 2, and the first slide rail 411 and the second slide rail 43 are respectively set as linear slide rails. The first slide rail 411 and the second slide rail 43 facilitate the sliding direction of the first sliding rack 41 and the second sliding rack 42, thereby effectively ensuring the stability of the first sliding rack 41 and the second sliding rack 42 when moving horizontally up and down.
[0084] Please refer to details. Figure 4 , Figure 5 and Figure 7 The drive gear 51 is connected to the connecting shaft 511 via a spline, and ball bearings are provided at the connection points of the connecting shaft 511 and the connecting chuck 61, so that the relative distance between the first thickness probe 31 and the second thickness probe 32 can be adjusted by the interaction between the drive gear 51, the first sliding rack 41 and the second sliding rack 42.
[0085] Please refer to details. Figure 4 , Figure 5and Figure 7 The direct-acting component includes an electric cylinder 62 fixedly connected to the upper end face of the frame 2 and a sliding shaft 621 connected to the telescopic shaft of the electric cylinder 62. One end of the sliding shaft 621 is fixedly connected to the telescopic shaft, and the other end of the sliding shaft 621 is fixedly connected to the upper middle part of the connecting chuck 61. The telescopic shaft of the electric cylinder 62 facilitates the sliding shaft 621 to move up and down, thereby facilitating the drive gear 51 to move up and down horizontally. This facilitates the drive gear 51 to drive the first sliding rack 41 and the second sliding rack 42 meshing with it to move synchronously, thereby facilitating the adjustment of the distance between the first thickness probe 31 and the second thickness probe 32 relative to the object being measured 100.
[0086] Please refer to details. Figure 4 In order to limit the first sliding rack 41 and the second sliding rack 42 during the upward movement, a baffle 7 is also included, which is fixedly installed on the frame 2. The baffle 7 is circular and its outer diameter is larger than the outer diameter of the first sliding rack 41 and the second sliding rack 42. The baffle 7 can limit the first sliding rack 41 and the second sliding rack 42 at the maximum upward movement distance, thereby effectively preventing the first sliding rack 41 and the second sliding rack 42 from falling off their corresponding first slide rail 411 and second slide rail 43.
[0087] In this embodiment, when the thickness of the object being measured 100 is uneven or the curvature is different, the lower end faces of the first thickness probe 31 and the second thickness probe 32 directly contact the object being measured 100. Due to the force exerted by the first thickness probe 31 or the second thickness probe 32, the first sliding rack 41 or the second sliding rack 42 rotates with the meshing surface of the drive gear 51, causing the first sliding rack 41 and the second sliding rack 42 to move upward along the first slide rail 411 or the second slide rail 43. Then, the first thickness probe 31 and the second thickness probe 32 directly contact the object being measured 100 to perform the thickness measurement operation.
[0088] The above are preferred embodiments of this utility model. Those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above. Any obvious improvements, substitutions or modifications made by those skilled in the art based on this utility model shall fall within the protection scope of this utility model.
Claims
1. A flexible probe, characterized in that: It includes a flexible probe body (3), and a dual crystal probe (35) is provided on the flexible probe body (3), and the dual crystal probe (35) is arranged in an array. The end of the flexible probe body (3) includes a clamping block (34), the front end of the flexible probe body (3) is a flexible delay block (36), and the flexible probe body (3) includes a first thickness measuring probe (31) and a second thickness measuring probe (32).
2. The flexible probe according to claim 1, characterized in that: The first thickness measuring probe (31) and the second thickness measuring probe (32) also include a host processing unit, a data information processing unit, a power amplification module, an ultrasonic probe and a receiving module. The host processing unit is electrically connected to the data information processing unit and the receiving module. The data information processing unit is electrically connected to the power amplification module. The ultrasonic probe is connected to the power amplification module and the receiving module. The host processing unit is used to generate pulse compression signals and perform pulse compression processing on the echo signals of the device; The data information processing unit is used to convert the pulse compression signal generated by the upper processing unit into a voltage signal, control the working state of the power amplifier module, and control the amplification factor of the receiving module. The power amplifier module is used to amplify the voltage signal of the data information processing unit and convert it into a current signal that can excite the ultrasonic probe; The ultrasonic probe converts electrical signals into ultrasonic signals, which enter the test object (100) through the upper surface of the test object (100) and obtain echo signals. The receiving module is used to amplify, filter, and acquire echo voltage signals, which are then imported into the host processing unit for signal processing.
3. A flexible probe according to claim 2, characterized in that: The probe bodies of the first thickness probe (31) and the second thickness probe (32) are made of flexible material, and polymer gel (33) is provided on the probe bodies of the first thickness probe (31) and the second thickness probe (32).
4. A flexible probe thickness measuring device, comprising a flexible probe as described in any one of claims 1-3, characterized in that, It also includes an operating table (1) and a frame (2), a chuck (10) located at the middle of the upper surface of the operating table (1), a flexible probe body (3) located on the chuck (10), and a drive assembly for driving the flexible probe body (3). The chuck (10) is used to fix the object to be measured (100), and the first thickness probe (31) and the second thickness probe (32) are respectively located on both sides of the chuck (10). The driving component includes a direct-acting component and a passive component, wherein the passive component is connected to the flexible probe body (3).
5. The flexible probe thickness measuring device according to claim 4, characterized in that: The passive component includes a first sliding rack (41) fixedly connected to the first thickness probe (31), a first slide rail (411) slidably connected to the first sliding rack (41), a second sliding rack (42) fixedly connected to the second thickness probe (32), a second slide rail (43) slidably connected to the second sliding rack (42), a drive gear (51) disposed between the first sliding rack (41) and the second sliding rack (42) and meshing therewith, a connecting shaft (511) connected to the drive gear (51), and a connecting chuck (61) connected to the connecting shaft (511). The connecting chuck (61) is connected to the direct motion component.
6. The flexible probe thickness measuring device according to claim 5, characterized in that: The outer sides of the first slide rail (411) and the second slide rail (43) are fixedly connected to the frame (2), and the first slide rail (411) and the second slide rail (43) are respectively configured as linear slide rails.
7. The flexible probe thickness measuring device according to claim 6, characterized in that: The drive gear (51) is connected to the connecting shaft (511) via a spline, and ball bearings are provided at the connection points of the connecting shaft (511) and the connecting chuck (61).
8. The flexible probe thickness measuring device according to claim 7, characterized in that: The direct-acting assembly includes an electric cylinder (62) fixedly connected to the upper end face of the frame (2) and a sliding shaft (621) connected to the telescopic shaft of the electric cylinder (62).
9. The flexible probe thickness measuring device according to claim 8, characterized in that: One end of the sliding shaft (621) is fixedly connected to the telescopic shaft, and the other end of the sliding shaft (621) is fixedly connected to the upper middle part of the connecting chuck (61).
10. A flexible probe thickness measuring device according to claim 7, characterized in that: It also includes a baffle (7) fixedly mounted on the frame (2), the baffle (7) being circular, and the outer diameter of the baffle (7) being larger than the outer diameter of the first sliding rack (41) and the second sliding rack (42).
Citation Information
Patent Citations
Projectile body ultrasonic flexible probe detection device
CN212514418U