Air tightness testing equipment for liquid cooling pipe

By designing a liquid-cooled pipe airtightness testing device, using a glass water tank and clamping testing components, the problems of difficulty in clamping the liquid-cooled pipe and inaccurate testing during the test were solved, thus achieving the stability of the liquid-cooled pipe and the accuracy of the test results, and reducing the risk of equipment damage.

CN223841402UActive Publication Date: 2026-01-27ZHEJIANG UNIWAY NEW ENERGY CO LTD
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Patent Information

Application Number
CN202520325028.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-27
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Existing liquid cooling pipe airtightness testing equipment is difficult to use when clamping flat lithium battery liquid cooling pipes, resulting in inaccurate test results and easy shaking or displacement, which poses a risk of equipment or product damage.

Method used

A liquid-cooled pipe airtightness testing device was designed, which uses a glass water tank, a clamping test assembly, and a drive motor in conjunction with a lead screw system. The clamping test assembly stabilizes the liquid-cooled pipe, and the combination of a U-shaped pressure plate and a U-shaped plate structure ensures the stability and accuracy of the liquid-cooled pipe during the testing process.

Benefits of technology

It effectively clamps flat liquid cooling tubes, preventing shaking and displacement, ensuring the accuracy of test results, reducing the risk of equipment and product damage, and improving testing efficiency and compatibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses liquid cooling pipe air tightness test equipment, which comprises a base, a water tank arranged on the upper surface of the base, a mounting plate fixedly mounted on one side of the water tank, a sliding groove arranged on one side of the mounting plate, a sliding block slidably mounted in the sliding groove, a linkage block fixedly connected to the other end of the sliding block, and a clamping test assembly fixedly connected to one end of the linkage block. And a liquid cooling pipe fitting is clamped at one end of the clamping surface of the clamping test assembly. According to the utility model, effective clamping is realized when a flat lithium battery liquid cooling pipe is clamped, the stability of the liquid cooling pipe in the whole test process is ensured, shaking and displacement are avoided, the accuracy of a detection result is effectively ensured, and the risk of equipment or product damage caused by the sliding of the liquid cooling pipe is also avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of liquid cooling pipe technology for lithium battery modules, specifically relating to liquid cooling pipe airtightness testing equipment. Background Technology

[0002] During the operation of lithium battery modules, liquid cooling pipes play a crucial role in heat dissipation, ensuring the battery operates within a suitable temperature range, thereby improving battery performance, extending lifespan, and ensuring safety. Common lithium battery liquid cooling pipes are flat in shape. This flat shape allows for better contact with the battery module surface, increasing the contact area and making heat exchange between the coolant and the battery module more efficient. This contributes to uniform heat dissipation and improves the overall performance of the battery module. Simultaneously, the flat design better adapts to the compact internal space of the lithium battery module, improving space utilization and facilitating miniaturization and lightweight design.

[0003] In most current tests of the gas tightness of lithium battery liquid cooling pipes, it is difficult to clamp flat lithium battery liquid cooling pipes. During the test, shaking and displacement are very likely to occur, leading to inaccurate test results. Utility Model Content

[0004] The purpose of this invention is to provide a liquid cooling pipe airtightness testing device to solve the technical defects of existing liquid cooling pipe airtightness testing devices, which are difficult to clamp and therefore result in inaccurate test results.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A liquid-cooled pipe air tightness testing device includes a base with a water tank on its upper surface. An installation plate is fixedly installed on one side of the water tank. A sliding groove is provided on one side of the installation plate, and a sliding block is slidably installed in the sliding groove. A linkage block is fixedly connected to the other end of the sliding block. A clamping test component is fixedly connected to one end of the linkage block, and a liquid-cooled pipe fitting is clamped at one end of the clamping surface of the clamping test component.

[0007] The water tank is made of glass, and the liquid cooling pipes have inlets and outlets on both sides for connecting to the inflation test equipment.

[0008] A support plate is fixedly installed on one end of the lower surface of the inner wall of the water tank. When the liquid cooling pipes enter the water tank through the clamping test assembly, they can fit against one end of the upper surface of the support plate.

[0009] As a preferred embodiment of this utility model, one end of the sliding block is provided with a threaded hole, and a lead screw is connected to the threaded hole. The other end of the upper surface of the base is provided with a drive motor, and the output shaft of the drive motor is connected to one end of the lead screw.

[0010] As a preferred embodiment of this utility model, the clamping test assembly includes a connecting plate, which is fixedly connected to one end of the lower surface of the linkage block. The connecting plate is in the shape of a "V", and a first fixing block is fixedly installed at one end of the connecting plate.

[0011] As a further embodiment of this utility model, an electric push rod is provided at one end of the lower surface of the first fixing block, and the piston rod of the electric push rod is connected to a pressure stabilizing plate. The pressure stabilizing plate is U-shaped, and corrugated plates are fixedly installed at both ends of the lower surface of the pressure stabilizing plate.

[0012] As a further embodiment of this utility model, a second fixing block is fixedly connected to one end of the lower surface of the connecting plate, a connecting rod is welded to one end of the lower surface of the second fixing block, and a U-shaped plate is fixedly connected to the other end of the connecting rod.

[0013] As a further preferred embodiment of this utility model, angular blocks are fixedly installed at both ends of the lower surface of the U-shaped plate, and the liquid cooling pipe is clamped between the pressure plate and the U-shaped plate by the extension and retraction of the electric push rod piston rod.

[0014] Compared with the prior art, the liquid cooling pipe airtightness testing equipment provided by this utility model has the following beneficial effects: the liquid cooling pipe airtightness testing equipment can effectively clamp the flat lithium battery liquid cooling pipe, ensuring the stability of the liquid cooling pipe throughout the testing process, without shaking or displacement, effectively ensuring the accuracy of the test results, and also avoiding the risk of equipment or product damage caused by the liquid cooling pipe slipping. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only examples of embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the water tank in an embodiment of the present invention. Figure 1 ;

[0018] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the water tank in an embodiment of the present invention. Figure 2 ;

[0019] Figure 4 This is an exploded view of the lead screw in an embodiment of the present invention;

[0020] Figure 5 This is an exploded structural diagram of the clamping test assembly according to an embodiment of the present invention.

[0021] Figure label:

[0022] 1. Base; 101. Water tank; 102. Liquid cooling pipe fittings;

[0023] 2. Support plate;

[0024] 3. Mounting plate; 301. Drive motor; 302. Lead screw; 303. Slide groove; 304. Sliding block; 305. Linkage block;

[0025] 4. Clamping test assembly; 401. Connecting plate; 402. First fixing block; 403. Electric push rod; 404. Pressure stabilizing plate; 405. Corrugated plate; 406. Second fixing block; 407. Connecting rod; 408. U-shaped plate; 409. Angular block. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0027] In the description of the embodiments of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0028] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, an integral connection, or a detachable connection; they can refer to the internal connection of two components; they can refer to a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of this utility model can be understood according to the specific circumstances.

[0029] See appendix Figures 1-5 As shown, the liquid-cooled pipe airtightness testing equipment of this utility model includes a base 1, a water tank 101 on the upper surface of the base 1, an mounting plate 3 fixedly installed on one side of the water tank 101, a sliding groove 303 on one side of the mounting plate 3, a sliding block 304 slidably installed in the sliding groove 303, a linkage block 305 fixedly connected to the other end of the sliding block 304, a clamping test component 4 fixedly connected to one end of the linkage block 305, and a clamping test component 4 clamping a liquid-cooled pipe fitting 102 at one end of the clamping surface of the clamping test component 4.

[0030] The water tank 101 is made of glass, and the liquid cooling pipe fitting 102 has inlets and outlets on both sides for connecting to the inflation test equipment.

[0031] A support plate 2 is fixedly installed on one end of the lower surface of the inner wall of the water tank 101. When the liquid cooling pipe 102 enters the water tank 101 through the clamping test assembly 4, it can fit against one end of the upper surface of the support plate 2.

[0032] The sliding block 304 has a threaded hole at one end, and a lead screw 302 is threaded into the threaded hole. The other end of the upper surface of the base 1 is equipped with a drive motor 301, and the output shaft of the drive motor 301 is connected to one end of the lead screw 302.

[0033] When the liquid cooling pipe 102 enters the water tank 101 through the clamping test assembly 4, the bearing plate 2 of the above technical solution can prevent the bottom surface of the liquid cooling pipe 102 from being completely adhered, thereby effectively observing whether there is a problem of air leakage in the liquid cooling pipe 102, and facilitating the use of liquid cooling pipe air tightness testing equipment.

[0034] The design of the lead screw 302 and drive motor 301 facilitates the lifting and lowering of the liquid-cooled pipe 102 clamped in the clamping test assembly 4 from the water tank 101, which makes the placement and testing process of the liquid-cooled pipe 102 faster and more efficient, and completes the testing of multiple liquid-cooled pipes 102 in a short time, thereby improving the testing efficiency on the production line.

[0035] To further improve the stable clamping capability of the liquid cooling pipe 102 during the testing process, in this embodiment of the utility model, the clamping test component 4 can effectively clamp the liquid cooling pipe 102, ensuring that it will not be affected during the airtightness test. It can also be adapted to various specifications of liquid cooling pipe 102, improving its compatibility. It can achieve rapid clamping during clamping, improving its testing efficiency. Furthermore, the clamping test component 4 and the water tank 101 made of glass material can increase the observation area, ensuring accurate identification of the leakage location and improving the product quality of the liquid cooling pipe 102.

[0036] See appendix Figures 4 to 5 As shown, the clamping test assembly 4 includes a connecting plate 401, which is fixedly connected to one end of the lower surface of the linkage block 305. The connecting plate 401 is in the shape of a "7", and a first fixing block 402 is fixedly installed at one end of the connecting plate 401.

[0037] An electric push rod 403 is provided at one end of the lower surface of the first fixed block 402. The piston rod of the electric push rod 403 is connected to a pressure plate 404. The pressure plate 404 is U-shaped, and corrugated plates 405 are fixedly installed at both ends of the lower surface of the pressure plate 404.

[0038] A second fixing block 406 is fixedly connected to one end of the lower surface of the connecting plate 401. A connecting rod 407 is welded to one end of the lower surface of the second fixing block 406. A U-shaped plate 408 is fixedly connected to the other end of the connecting rod 407.

[0039] Angle blocks 409 are fixedly installed at both ends of the lower surface of the U-shaped plate 408. The liquid cooling pipe 102 drives the pressure plate 404 to rise and fall through the extension and retraction of the piston rod of the electric push rod 403, so that it is clamped between the pressure plate 404 and the U-shaped plate 408.

[0040] To improve stability during lithium battery liquid cooling pipe testing, the pressure stabilizing plate 404 is U-shaped, and the corrugated plates 405 fixedly installed at both ends of the lower surface can increase the contact area and friction with the liquid cooling pipe 102, preventing displacement of the liquid cooling pipe 102 during testing and improving stability during airtightness testing. Subsequently, the U-shaped plate 408 attached to the lower surface of the liquid cooling pipe 102 can effectively bear the load, and when entering the water tank 101, the angular blocks 409 installed at both ends of the lower surface of the U-shaped plate 408 can reduce the buoyancy effect of the water in the water tank 101 on the liquid cooling pipe 102, thereby preventing the liquid cooling pipe 102 from shaking or colliding due to water flow impact when entering the water tank 101.

[0041] This embodiment of the invention involves placing the liquid-cooled pipe fitting 102 to be tested upright on the U-shaped plate 408, connecting the inlet and outlet pipes on both sides of the liquid-cooled pipe fitting 102 to the test pipes, and using the piston rod of the electric push rod 403 to drive the pressure plate 404 to descend, causing the corrugated plate 405 on the lower surface of the pressure plate 404 to fit against the surface of the liquid-cooled pipe fitting 102. The drive motor 301 is then activated to start the lead screw 302, causing the lead screw 302 to drive the connecting plate 401 connected to one end of the sliding block 304 to descend, allowing the clamped liquid-cooled pipe fitting 102 to enter the water tank 101. During the entry process, the angular block 409 provided on the lower surface of the U-shaped plate 408 can reduce the influence of buoyancy, allowing the liquid cooling pipe 102 to contact the support plate 2 installed in the water tank 101, avoiding the bottom being blocked and affecting the view. After the airtightness test is completed, the drive motor 301 reverses and drives the lead screw 302 to rotate in the opposite direction, causing the sliding block 304 to drive the clamping assembly to rise, removing the liquid cooling pipe 102 from the water tank 101. The piston rod of the electric push rod 403 retracts and drives the pressure plate 404 to rise, releasing the clamping of the liquid cooling pipe for the next test operation.

[0042] In summary, the liquid cooling tube airtightness testing equipment of this utility model can effectively clamp the flat lithium battery liquid cooling tube, ensuring the stability of the liquid cooling tube throughout the testing process, preventing shaking or displacement, effectively guaranteeing the accuracy of the test results, and avoiding the risk of equipment or product damage caused by the liquid cooling tube slipping.

[0043] The foregoing has shown and described the basic principles of the present invention. The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only illustrative of the principles of the present invention. Any modifications, equivalent substitutions, and improvements made within the scope of the present invention without departing from the scope of the present invention should be included within the protection scope of the present invention.

Claims

1. A liquid-cooled pipe airtightness testing device, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a water tank (101). An installation plate (3) is fixedly installed on one side of the water tank (101). A sliding groove (303) is provided on one side of the installation plate (3). A sliding block (304) is slidably installed in the sliding groove (303). A linkage block (305) is fixedly connected to the other end of the sliding block (304). A clamping test assembly (4) is fixedly connected to one end of the linkage block (305). One end of the clamping surface of the clamping test assembly (4) clamps a liquid cooling pipe fitting (102). The water tank (101) is made of glass, and the liquid cooling pipe (102) has inlets and outlets on both sides for connecting to the inflation test equipment; A support plate (2) is fixedly installed on one end of the lower surface of the inner wall of the water tank (101). When the liquid cooling pipe (102) enters the water tank (101) through the clamping test assembly (4), it can fit against one end of the upper surface of the support plate (2).

2. The liquid-cooled pipe airtightness testing device according to claim 1, characterized in that: The sliding block (304) has a threaded hole at one end, and a lead screw (302) is threaded into the threaded hole. The other end of the upper surface of the base (1) is provided with a drive motor (301), and the output shaft of the drive motor (301) is connected to one end of the lead screw (302).

3. The liquid-cooled pipe airtightness testing device according to claim 1, characterized in that: The clamping test assembly (4) includes a connecting plate (401), which is fixedly connected to one end of the lower surface of the linkage block (305). The connecting plate (401) is in the shape of a number 7, and a first fixing block (402) is fixedly installed at one end of the connecting plate (401).

4. The liquid-cooled pipe airtightness testing device according to claim 3, characterized in that: An electric push rod (403) is provided at one end of the lower surface of the first fixing block (402). The piston rod of the electric push rod (403) is connected to a pressure stabilizing plate (404). The pressure stabilizing plate (404) is U-shaped, and wave plates (405) are fixedly installed at both ends of the lower surface of the pressure stabilizing plate (404).

5. The liquid-cooled pipe airtightness testing device according to claim 4, characterized in that: A second fixing block (406) is fixedly connected to one end of the lower surface of the connecting plate (401), a connecting rod (407) is welded to one end of the lower surface of the second fixing block (406), and a U-shaped plate (408) is fixedly connected to the other end of the connecting rod (407).

6. The liquid-cooled pipe airtightness testing device according to claim 4, characterized in that: Angle blocks (409) are fixedly installed at both ends of the lower surface of the U-shaped plate (408). The liquid cooling pipe (102) drives the pressure plate (404) to rise and fall through the extension and retraction of the piston rod of the electric push rod (403), so that it is clamped between the pressure plate (404) and the U-shaped plate (408).