Point adding detection device for brazing paste

By designing a spot-addition detection device for solder paste, the problems of uneven mixing and imbalance in solder paste were solved, achieving uniform mixing and real-time detection of solder paste, thus improving welding quality and accuracy.

CN223841791UActive Publication Date: 2026-01-27YANTAI TIBRIGHT WELDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520038080.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-01-27
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

During the preparation of solder paste, uneven mixing and an imbalance in the ratio of flux to solder can easily occur, leading to incomplete soldering and affecting the soldering quality of electronic products.

Method used

A spot application detection device for solder paste was designed, including a motor-driven stirring system and a camera detection system. By stirring the solder paste evenly and detecting the spot application quality in real time, the device ensures that the ratio of solder and flux is appropriate.

Benefits of technology

It effectively prevents the solder paste from solidifying, ensures the uniformity of the solder paste composition, improves the welding quality, and ensures the smooth progress of the spot application process and the precision of the product.

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Abstract

The utility model relates to the technical field of soldering paste, and discloses a soldering paste spot adding detection device which comprises a processing box, first electric sliding rails are fixedly connected to the tops of the left side and the right side of the processing box, first sliding blocks are slidably connected to the outer walls of the first electric sliding rails, and supporting columns are fixedly connected to the tops of the first sliding blocks. A transverse plate is fixedly connected to the top of the supporting column, a second electric sliding rail is fixedly connected to the bottom of the transverse plate, and a second sliding block is slidably connected to the outer wall of the second electric sliding rail. Brazing paste in the charging barrel is stirred through the first motor, the driving belt wheel, the driven belt wheel, the rotating column, the driving gear, the driven gear and the rotating rod, the brazing paste is effectively prevented from being solidified, the flowability of the brazing paste is guaranteed, and after the brazing paste is stirred in the charging barrel, the brazing paste can be evenly stirred. The brazing paste with more uniform component distribution can ensure that the proportion of the brazing filler metal to the soldering flux at a welding spot is proper, and the spot adding process is smoothly carried out.
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Description

Technical Field

[0001] This utility model relates to the field of soldering paste technology, specifically to a spot application detection device for soldering paste. Background Technology

[0002] Brazing is a welding method in which the filler metal and the workpiece are heated to the melting temperature of the filler metal at the same time, and the liquid filler metal is used to fill the gaps in the solid workpiece to connect the metals.

[0003] Brazing requires the use of brazing paste as an auxiliary material, and the brazing paste needs to be tested during the manufacturing process.

[0004] If the solder paste is not mixed evenly, or the ratio of flux to solder is unbalanced, cold solder joints are likely to occur during the soldering process. In the use of electronic products, cold solder joints may experience poor contact due to the heat generated when current passes through or slight vibrations, leading to malfunctions such as signal transmission interruption or abnormal device function.

[0005] To address the aforementioned issues, a spot application detection device for solder paste is proposed. Utility Model Content

[0006] The purpose of this invention is to provide a spot-addition detection device for solder paste, which solves the problem in the prior art where solder paste is not stirred evenly, the ratio of flux to solder is unbalanced, and cold solder joints are prone to occur during the soldering process.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a spot application detection device for solder paste, comprising a processing box, wherein first electric slide rails are fixedly connected to the top of both the left and right sides of the processing box, first sliding blocks are slidably connected to the outer walls of the first electric slide rails, a support column is fixedly connected to the top of the first sliding blocks, a horizontal plate is fixedly connected to the top of the support column, a second electric slide rail is fixedly connected to the bottom of the horizontal plate, a second sliding block is slidably connected to the outer wall of the second electric slide rail, a material cylinder is fixedly connected to the top of the horizontal plate, a support sleeve is fixedly connected to the top of the material cylinder, a first motor is fixedly connected to the top of the support sleeve, and a drive pulley is fixedly connected to the output end of the first motor. Rotating columns are rotatably connected to the interior of both the front and rear ends of the material cylinder. A driven pulley is fixedly connected to the top of the rotating column. A driving gear is provided at the bottom of the driving pulley and is fixedly connected to the output end of the first motor. A driven gear is meshed with the outer wall of the driving gear. A rotating rod is fixedly connected inside the driven gear. A pump body is fixedly connected to the liquid outlet end of the material cylinder. A connecting pipe is fixedly connected to the liquid outlet end of the pump body. A connecting plate is fixedly connected to the bottom of the second sliding block. A camera is fixedly connected to the front end of the bottom of the connecting plate. Fixed blocks are fixedly connected to the inner walls of both the front and rear ends of the processing box. A fan is fixedly connected to one end of each fixed block. A fixing assembly is provided inside the processing box.

[0008] By adopting the above technical solution, the solder paste inside the barrel is extracted by the pump body, applied to the circuit board, and tested.

[0009] As a further description of the above technical solution: the fixing component includes a second motor, which is fixedly connected to the inner wall of the bottom of the processing box. A gear is fixedly connected to the output end of the second motor. A fixing plate is fixedly connected to the top of the processing box, and a moving table is slidably connected to the inner walls of the front and rear ends of the fixing plate.

[0010] By adopting the above technical solution, the gear is driven to rotate through the output end of the second motor.

[0011] As a further description of the above technical solution: a belt is provided between the driving pulley and the driven pulley.

[0012] By adopting the above technical solution, the driven pulley is driven to rotate by the active pulley and the belt.

[0013] As a further description of the above technical solution: an electric push rod is fixedly connected to the rear end of the bottom of the connecting plate, and the electric push rod is fixedly connected to the outer ring of the connecting tube.

[0014] By adopting the above technical solution, the connecting pipe is pushed by an electric push rod to perform point feeding.

[0015] As a further description of the above technical solution: the inner walls of the front and rear ends of the fixed disk are provided with sliding grooves, and the inner walls of the sliding grooves are slidably connected to sliders.

[0016] By adopting the above technical solution, the slider slides on the inner wall of the groove.

[0017] As a further description of the above technical solution: a rack is fixedly connected to one end of the slider, and the rack is meshed with a gear.

[0018] By adopting the above technical solution, the rack is moved by the gear, so that the slider slides on the inner wall of the groove.

[0019] As a further description of the above technical solution: the top of the fixed disk is fixedly connected to a uniformly distributed guide block, the outer wall of the guide block is slidably connected to a moving block, and the top of the moving block is fixedly connected to a clamping plate.

[0020] By adopting the above technical solution, the guide block moves the moving block, thereby guiding the clamping plate.

[0021] As a further description of the above technical solution: a connecting block is fixedly connected to the bottom of the clamping plate, and the connecting block is fixedly connected to the rack.

[0022] By adopting the above technical solution, the rack moves, driving the connecting block to move the clamping plate.

[0023] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0024] 1. The present invention provides a spot application detection device for solder paste. First, the solder paste in the barrel is stirred by a first motor, a driving pulley, a driven pulley, a rotating column, a driving gear, a driven gear, and a rotating rod. This effectively prevents the solder paste from solidifying and ensures its fluidity. After being stirred in the barrel, the solder paste has a more uniform composition, which ensures that the ratio of solder and flux at the solder joint is appropriate, thus ensuring the smooth progress of the spot application process.

[0025] 2. The present invention provides a spot application detection device for solder paste, which can stably fix the workpiece through a second motor, a fixed plate, a moving stage, gears, racks, sliders, guide blocks, moving blocks, clamps, and connecting blocks to prevent the workpiece from moving during the spot application process. The camera can detect the spot application quality in real time, which facilitates timely detection and adjustment of problems and improves the accuracy of spot application to ensure product quality. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0027] Figure 2This is a schematic diagram of the structure of the second electric slide rail of this utility model;

[0028] Figure 3 This is a cross-sectional structural diagram of the material cylinder of this utility model;

[0029] Figure 4 This is a schematic diagram of the structure of the second motor of this utility model;

[0030] Figure 5 This is an exploded structural diagram of the clamping plate of this utility model.

[0031] In the diagram: 1. Processing box; 2. First electric slide rail; 3. First sliding block; 4. Fixed block; 5. Fan; 6. Support column; 7. Horizontal plate; 8. Material cylinder; 9. Support sleeve; 10. Pump body; 11. Second electric slide rail; 12. Second sliding block; 13. Connecting plate; 14. Camera; 15. Electric push rod; 16. Connecting pipe; 17. First motor; 18. Driven pulley; 19. Belt; 20. Driven pulley; 21. Driven gear; 22. Driven gear; 23. Rotating column; 24. Rotating rod; 25. Fixed plate; 26. Clamping plate; 27. Second motor; 28. Moving table; 29. ​​Gear; 30. Guide block; 31. Slide groove; 32. Slider; 33. Rack; 34. Moving block; 35. Connecting block. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0034] Reference Figure 1This utility model discloses a spot application detection device for solder paste, comprising a processing box 1. First electric slide rails 2 are fixedly connected to the top of both the left and right sides of the processing box 1. First sliding blocks 3 are slidably connected to the outer walls of the first electric slide rails 2, allowing the first sliding blocks 3 to move smoothly left and right on the first electric slide rails 2. A support column 6 is fixedly connected to the top of the first sliding block 3, and a horizontal plate 7 is fixedly connected to the top of the support column 6. A second electric slide rail 11 is fixedly connected to the bottom of the horizontal plate 7. The support column 6 supports the upper horizontal plate 7 and stably positions the horizontal plate 7 at a certain height above the processing box 1. A second sliding block 12 is slidably connected to the outer wall of the second electric slide rail 11, allowing the second sliding block 12 to move back and forth on the second electric slide rail 11. A material cylinder 8 is fixedly connected to the top of the horizontal plate 7. A pump body 10 is fixedly connected to the liquid outlet end of the barrel 8, and a connecting pipe 16 is fixedly connected to the liquid outlet end of the pump body 10. The pump body 10 is the power source for extruding the solder paste in the barrel 8. The connecting pipe 16 is used to transport the extruded solder paste to a designated position for spot application. An electric push rod 15 is fixedly connected to the rear end of the bottom of the connecting plate 13, and the electric push rod 15 is fixedly connected to the outer ring of the connecting pipe 16. The height of the connecting pipe 16 in the vertical direction can be adjusted by the extension and retraction movement of the electric push rod 15, so as to adapt to the spot application needs at different height positions. The bottom of the second sliding block 12 is fixedly connected to the connecting plate 13, and the front end of the bottom of the connecting plate 13 is fixedly connected to the camera 14. The camera 14 is used to capture images of the spot application area in real time during the spot application process, so as to detect and monitor the spot application of the solder paste.

[0035] Reference Figure 2 and Figure 3 A support sleeve 9 is fixedly connected to the top of the material cylinder 8. A first motor 17 is fixedly connected to the top of the support sleeve 9. A drive pulley 18 is fixedly connected to the output end of the first motor 17. Rotating columns 23 are rotatably connected inside both the front and rear ends of the material cylinder 8. A driven pulley 20 is fixedly connected to the top of the rotating column 23. A drive gear 21 is provided at the bottom of the drive pulley 18, and the drive gear 21 is fixedly connected to the output end of the first motor 17. The drive pulley 18 and the driven pulley 20 are connected by a belt 19. When the first motor 17 starts, the driving pulley 18 rotates, which drives the driven pulley 20 to rotate via the belt 19. This causes the rotating column 23 to rotate inside the barrel 8, stirring the solder paste inside the barrel 8. The outer wall of the driving gear 21 is meshed with the driven gear 22, and the driven gear 22 is fixedly connected to the rotating rod 24. The belt 19 is provided between the driving pulley 18 and the driven pulley 20. When the first motor 17 rotates, the driving gear 21 drives the driven gear 22 to rotate, which in turn causes the rotating rod 24 to rotate. The rotating rod 24 and the rotating column 23 work together to further enhance the stirring effect of the solder paste, prevent the solder paste from solidifying, and ensure its good fluidity during the application process.

[0036] Reference Figure 4 and Figure 5 The processing box 1 has fixed blocks 4 fixedly connected to the inner walls of both the front and rear ends. A fan 5 is fixedly connected to one end of each fixed block 4. The fan 5's main function in the device is to ventilate the interior of the processing box 1. During the application of solder paste, some waste gas may be generated, or air circulation may be required to maintain a good working environment. The fan 5 can promptly exhaust the air inside the processing box 1 and introduce fresh air, which helps improve the quality of the working environment and also plays a certain role in ensuring the normal operation of the equipment and the health of the operators. The processing box 1 is equipped with a fixing component, including a second motor 27. The second motor 27 is fixedly connected to the inner wall of the bottom of the processing box 1, and a gear 29 is fixedly connected to the output end of the second motor 27. A fixed plate 25 is fixedly connected to the top of the processing box 1, and a movable table 28 is slidably connected to the inner walls of both the front and rear ends of the fixed plate 25. The movable table 28 has lights on it. The movable table 28 can slide left and right within the fixed plate 25, providing a certain amount of movement space for subsequent clamping of the workpiece. The inner walls of the fixed plate 25 at both ends are provided with sliding grooves 31. A slider 32 is slidably connected to the inner wall of the sliding groove 31. A rack 33 is fixedly connected to one end of the slider 32, and the rack 33 is meshed with the gear 29. A guide block 30 is fixedly connected to the top of the fixed plate 25. A movable block 34 is slidably connected to the outer wall of the guide block 30. A clamping plate 26 is fixedly connected to the top of the movable block 34. A connecting block 35 is fixedly connected to the bottom of the clamping plate 26, and the connecting block 35 is fixedly connected to the rack 33. When the rack 33 moves, the clamping plate 26 moves through the connecting block 35. In the initial state, the clamping plate 26 is in the open state. When it is necessary to fix the workpiece, the workpiece is placed in a suitable position on the fixing plate 25, the second motor 27 is started, the gear 29 rotates and drives the rack 33 to move. The rack 33 drives the clamping plate 26 to move towards the workpiece through the connecting block 35. Multiple clamping plates 26 clamp and fix the workpiece on the fixing plate 25 from different directions, ensuring that the workpiece will not be displaced during the application of solder paste, thereby ensuring the accuracy and quality of the application.

[0037] Working principle: The second motor 27 starts, and the gear 29 at its output end rotates. The rack 33, which meshes with the gear 29, slides in the groove 31 of the fixed plate 25. The rack 29 drives the connecting block 35 to move, and the clamping plate 26 on the connecting block 35 moves accordingly, thereby fixing the workpiece that needs to be spot-applied with solder paste on the fixed plate 25. At the same time, the light on the moving table 28 is turned on, and the first motor 17 is started. The output end of the first motor 17 drives the driving pulley 18 to rotate. The driving pulley 18 drives the driven pulley 20 to rotate through the belt 19, thereby causing the rotating column 23 to rotate. At the same time, it drives the driving gear 21 to rotate, and the driving gear 21 drives the driven gear 22 to rotate. The rotating rod 24 rotates to stir the solder paste in the barrel, preventing it from solidifying. The pump body 10 operates, squeezing the solder paste in the barrel 8 through the connecting pipe 16. The second electric slide rail 11 drives the second sliding block 12 to move, thereby adjusting the position of the connecting plate 13. The electric push rod 15 can adjust the height of the connecting pipe 16, achieving precise control of the solder paste application position. During the solder paste application process, the camera 14 captures images of the application area in real time. Image analysis is used to detect the application quality of the solder paste, such as whether the application amount is accurate and whether the application position is precise. The fan 5 operates to ventilate the inside of the processing box 1, promptly removing waste gas generated during the application process.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spot application detection device for solder paste, comprising a processing box (1), characterized in that: The processing box (1) is fixedly connected to the top of the left and right sides with a first electric slide rail (2). The outer wall of the first electric slide rail (2) is slidably connected to a first sliding block (3). The top of the first sliding block (3) is fixedly connected to a support column (6). The top of the support column (6) is fixedly connected to a horizontal plate (7). The bottom of the horizontal plate (7) is fixedly connected to a second electric slide rail (11). The outer wall of the second electric slide rail (11) is slidably connected to a second sliding block (12). The top of the horizontal plate (7) is fixedly connected to a material cylinder (8). The top of the material cylinder (8) is fixedly connected to a support sleeve (9). The top of the support sleeve (9) is fixedly connected to a first motor (17). The output end of the first motor (17) is fixedly connected to a drive pulley (18). The front and rear ends of the material cylinder (8) are rotatably connected to rotating columns (23). A driven pulley (20) is fixedly connected to the top of the active pulley (18), and an active gear (21) is provided at the bottom of the active pulley (18). The active gear (21) is fixedly connected to the output end of the first motor (17). A driven gear (22) is meshed with the outer wall of the active gear (21). A rotating rod (24) is fixedly connected inside the driven gear (22). A pump body (10) is fixedly connected to the liquid outlet end of the material cylinder (8). A connecting pipe (16) is fixedly connected to the liquid outlet end of the pump body (10). A connecting plate (13) is fixedly connected to the bottom of the second sliding block (12). A camera (14) is fixedly connected to the front end of the bottom of the connecting plate (13). Fixed blocks (4) are fixedly connected to the inner walls of both the front and rear ends of the processing box (1). A fan (5) is fixedly connected to one end of the fixed block (4). A fixing component is provided inside the processing box (1).

2. The spot application detection device for solder paste according to claim 1, characterized in that: The fixing component includes a second motor (27), which is fixedly connected to the bottom inner wall of the processing box (1). A gear (29) is fixedly connected to the output end of the second motor (27). A fixing plate (25) is fixedly connected to the top of the processing box (1). A moving table (28) is slidably connected to the inner walls of the front and rear ends of the fixing plate (25).

3. The spot application detection device for solder paste according to claim 1, characterized in that: A belt (19) is provided between the driving pulley (18) and the driven pulley (20).

4. The spot application detection device for solder paste according to claim 1, characterized in that: An electric push rod (15) is fixedly connected to the rear end of the bottom of the connecting plate (13), and the electric push rod (15) is fixedly connected to the outer ring of the connecting tube (16).

5. The spot application detection device for solder paste according to claim 2, characterized in that: The fixed plate (25) has a sliding groove (31) on its inner wall at both ends at the front and rear. A slider (32) is slidably connected to the inner wall of the sliding groove (31).

6. The spot application detection device for solder paste according to claim 5, characterized in that: One end of the slider (32) is fixedly connected to a rack (33), and the rack (33) meshes with the gear (29).

7. The spot application detection device for solder paste according to claim 2, characterized in that: The top of the fixed disk (25) is fixedly connected to a uniformly distributed guide block (30), and the outer wall of the guide block (30) is slidably connected to a moving block (34), and the top of the moving block (34) is fixedly connected to a clamping plate (26).

8. The spot application detection device for solder paste according to claim 7, characterized in that: The bottom of the clamp (26) is fixedly connected to a connecting block (35), and the connecting block (35) is fixedly connected to the rack (33).