Detection device for alloy cutter production

Abstract

The utility model relates to the technical field of detection for alloy cutter production, in particular to a detection device for alloy cutter production, which comprises a working table, a supporting plate, an ultrasonic receiver and an adjusting plate are arranged at the top end of the working table, a bearing seat is arranged on one side of the adjusting plate, an adjusting ring is arranged on the bearing seat, and the ultrasonic receiver is arranged on the supporting plate. A driving motor is arranged on the other side of the adjusting plate, a connecting plate is arranged between the output end of the driving motor and the adjusting ring, a threaded hole is formed in the top end of the adjusting ring, a threaded shaft is arranged on the threaded hole, a telescopic mechanism is arranged at the bottom end of the inner wall of the adjusting ring, and a fastening column is arranged at the output end of the telescopic mechanism. According to the structure, the appearance is detected through the camera shooting mechanism, the ultrasonic generator is used for sending out signals, the ultrasonic receiver collects reflected information to judge whether defects exist inside or not, and the defects such as small cracks or cavities which cannot be perceived by naked eyes can be detected.

Description

Technical Field

[0001] This utility model relates to the field of testing technology for alloy cutting tool production, specifically to a testing device for alloy cutting tool production. Background Technology

[0002] As is well known, carbide cutting tools are indispensable key tools in the machining industry, widely used in cutting, drilling, and other machining processes of various materials. Because carbide cutting tools typically operate in harsh environments such as high temperature and high pressure, their quality directly affects the precision and production efficiency of the final product. To ensure that carbide cutting tools meet usage requirements, they must undergo rigorous testing. The most basic and common inspection method relies on the operator's experience to determine if the tool has cracks or other obvious defects. While this method is low-cost, its accuracy is highly dependent on individual skill levels and it is difficult to detect minute or internal defects. Dimensional inspection is performed using basic tools such as calipers and micrometers. This method is effective for controlling the tool's geometric parameters but is ineffective for detecting internal material structural problems. Therefore, it is necessary to propose solutions to this technical problem. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a testing device for alloy cutting tool production.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a testing device for alloy cutting tool production, comprising a workbench, a support plate, an ultrasonic receiver, and an adjustment plate at the top of the workbench, a bearing seat on one side of the adjustment plate, an adjustment ring on the bearing seat, a drive motor on the other side of the adjustment plate, a connecting plate between the output end of the drive motor and the adjustment ring, a threaded hole at the top of the adjustment ring, a threaded shaft on the threaded hole, a telescopic mechanism at the bottom of the inner wall of the adjustment ring, a fastening column at the output end of the telescopic mechanism, a mounting plate on one side of the top of the support plate, a mounting box at the bottom of the mounting plate, a camera mechanism and an ultrasonic generator on the mounting box, and the ultrasonic receiver located below the adjustment ring.

[0007] Furthermore, the present invention is improved in that the camera mechanism includes a camera, which is mounted at the bottom of the mounting box.

[0008] Furthermore, the present invention is improved by providing a lighting assembly at the bottom of the mounting box.

[0009] Furthermore, an improvement of this utility model is that the drive motor is a servo motor.

[0010] Furthermore, an improvement of this utility model is that the telescopic mechanism is an electric telescopic rod.

[0011] Furthermore, the present invention is improved by providing a positioning shaft on one side of the connecting plate, the positioning shaft being located at the axial center of the adjusting ring.

[0012] Furthermore, the present invention is improved by providing anti-slip textures at the bottom end of the threaded shaft and the top end of the fastening post.

[0013] Furthermore, the present invention is improved by providing a handle at the top end of the threaded shaft.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a testing device for alloy cutting tool production, which has the following beneficial effects:

[0016] This inspection device for alloy cutting tool production uses a telescopic mechanism to linearly move the fastening column and clamp the alloy cutting tool with a threaded shaft, simplifying the workpiece fixing process, reducing manual intervention, and improving work efficiency. It can be flexibly adjusted to accommodate alloy cutting tools of different sizes and shapes, enhancing the equipment's versatility. A camera mechanism at the bottom of the mounting plate captures images of the alloy cutting tool, and the images are analyzed by a visual recognition system. An ultrasonic generator emits signals, and an ultrasonic receiver collects the reflected information to determine if internal defects exist. It can inspect the internal structure without damaging the material, making it suitable for finished product quality control. It can detect small cracks or voids that are invisible to the naked eye, ensuring product safety and reliability. The angle of the drive motor adjusts the ring, causing the alloy cutting tool to rotate on the bearing seat for comprehensive visual inspection. The rotation angle can be adjusted as needed to facilitate observation of specific parts from different perspectives. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present utility model. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 ;

[0019] Figure 3 This is a front half-sectional view of the structure of this utility model;

[0020] Figure 4 This is a left half-sectional view of the structure of this utility model.

[0021] In the diagram: 1. Workbench; 2. Support plate; 3. Ultrasonic receiver; 4. Adjusting plate; 5. Bearing seat; 6. Adjusting ring; 7. Drive motor; 8. Connecting plate; 9. Threaded shaft; 10. Telescopic mechanism; 11. Fastening column; 12. Mounting plate; 13. Mounting box; 14. Ultrasonic generator; 15. Camera; 16. Lighting assembly; 17. Positioning shaft; 18. Handle. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4This utility model relates to a testing device for alloy cutting tool production, comprising a workbench 1, a support plate 2, an ultrasonic receiver 3, and an adjusting plate 4 at the top of the workbench 1. A bearing seat 5 is provided on one side of the adjusting plate 4, and an adjusting ring 6 is provided on the bearing seat 5. A drive motor 7 is provided on the other side of the adjusting plate 4. A connecting plate 8 is provided between the output end of the drive motor 7 and the adjusting ring 6. A threaded hole is formed at the top of the adjusting ring 6, and a threaded shaft 9 is provided in the threaded hole. A telescopic mechanism 10 is provided at the bottom of the inner wall of the adjusting ring 6. The output end of the 10 is provided with a fastening post 11, and the top side of the support plate 2 is provided with a mounting plate 12. The bottom end of the mounting plate 12 is provided with a mounting box 13. The mounting box 13 is provided with a camera mechanism and an ultrasonic generator 14. The ultrasonic receiver 3 is located below the adjusting ring 6. In this embodiment, the operator places the alloy tool workpiece on the spiral shaft, and then moves the fastening post 11 linearly by using the telescopic mechanism 10. One end of the fastening post 11 abuts against the alloy tool, thereby clamping the alloy tool by the fastening post 11 and the threaded shaft 9. Then, the mounting plate is used... The camera mechanism of the bottom mounting box 13 performs video recording of the alloy tool. By connecting to a common appearance recognition system in the prior art, the appearance recognition and inspection of the alloy tool workpiece is performed. Ultrasonic waves are emitted by the ultrasonic generator 14 and received by the ultrasonic receiver 3 on the worktable 1. By emitting and receiving ultrasonic signals, internal defects of the alloy tool can be detected, which can detect tiny internal defects, thereby improving the inspection effect of the alloy tool. By controlling the output end of the drive motor 7 to rotate the adjusting ring 6, the adjusting ring 6 rotates on the bearing seat 5, thereby rotating the alloy tool. The appearance inspection of the outer perimeter of the alloy tool can be performed. At the same time, by ultrasonic detection, the internal of the alloy tool can be better detected, achieving high-precision inspection of the alloy tool. By controlling the telescopic mechanism 10 to move in the opposite direction, one end of the fastening column 11 can be moved away from the alloy tool, making it easy for personnel to remove the alloy tool. By rotating the threaded shaft 9 in the threaded hole, it is easy to hold different types of alloy tools. By adjusting the angle of the threaded shaft 9, it is easy to adjust the position of the alloy tool close to the axis of the adjusting ring 6, which is convenient for inspection operations.

[0024] In this solution, the camera mechanism includes a camera 15, which is installed at the bottom of the mounting box 13. By installing the camera 15 at the bottom of the mounting box 13, it is convenient to perform video recording on the alloy tool workpiece clamped on the adjusting ring 6. By connecting to an external appearance recognition system commonly used in the prior art, it is possible to accurately identify defects in the appearance of the alloy tool.

[0025] In this solution, the bottom of the mounting box 13 is provided with a lighting group 16, which can illuminate the workbench 1, making it easier to illuminate the alloy tool in low light conditions, improving the imaging effect of the camera 15, and facilitating the high-precision identification of the alloy tool by the external recognition system.

[0026] In this scheme, the drive motor 7 is a servo motor, which has the characteristic of high rotational accuracy, thereby improving the rotational accuracy of the adjusting ring 6.

[0027] In this solution, the telescopic mechanism 10 is an electric telescopic rod, which has the characteristics of high movement accuracy, thereby improving the positional accuracy of the linear moving fastening column 11.

[0028] In this solution, a positioning shaft 17 is provided on one side of the connecting plate 8. The positioning shaft 17 is located at the axial center of the adjusting ring 6. By positioning the positioning shaft 17 at the axial center of the adjusting ring 6, it is easy to align the alloy tool to be clamped with the positioning shaft 17. Then, the alloy tool can be fixed at the axial center of the adjusting ring 6 by the threaded shaft 9 and the telescopic mechanism 10, which can better rotate and inspect the alloy tool workpiece.

[0029] In this design, the bottom end of the threaded shaft 9 and the top end of the fastening post 11 are provided with anti-slip textures. The anti-slip textures can improve the anti-slip properties of the threaded shaft 9 and the fastening post 11, thereby improving the clamping effect on the alloy cutting tool.

[0030] In this design, the top end of the threaded shaft 9 is provided with a handle 18, which makes it easy to turn the threaded shaft 9 by holding the handle 18.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A testing device for alloy cutting tool production, comprising a worktable (1), characterized in that, The top of the workbench (1) is provided with a support plate (2), an ultrasonic receiver (3) and an adjustment plate (4). One side of the adjustment plate (4) is provided with a bearing seat (5) and an adjustment ring (6) on the bearing seat (5). The other side of the adjustment plate (4) is provided with a drive motor (7). A connecting plate (8) is provided between the output end of the drive motor (7) and the adjustment ring (6). The top of the adjustment ring (6) is provided with a threaded hole and a threaded shaft (9) on the threaded hole. The bottom of the inner wall of the adjustment ring (6) is provided with a telescopic mechanism (10). The output end of the telescopic mechanism (10) is provided with a fastening column (11). One side of the top of the support plate (2) is provided with a mounting plate (12). The bottom of the mounting plate (12) is provided with a mounting box (13). The mounting box (13) is provided with a camera mechanism and an ultrasonic generator (14). The ultrasonic receiver (3) is located below the adjustment ring (6).

2. The testing device for alloy cutting tool production according to claim 1, characterized in that, The camera mechanism includes a camera (15) which is mounted on the bottom of the mounting box (13).

3. The testing device for alloy cutting tool production according to claim 2, characterized in that, The bottom of the mounting box (13) is provided with a lighting assembly (16).

4. The testing device for alloy cutting tool production according to claim 3, characterized in that, The drive motor (7) is a servo motor.

5. The testing device for alloy cutting tool production according to claim 4, characterized in that, The telescopic mechanism (10) is an electric telescopic rod.

6. The testing device for alloy cutting tool production according to claim 5, characterized in that, The connecting plate (8) has a positioning shaft (17) on one side, and the positioning shaft (17) is located at the center of the adjusting ring (6).

7. The testing device for alloy cutting tool production according to claim 6, characterized in that, The bottom end of the threaded shaft (9) and the top end of the fastening post (11) are both provided with anti-slip texture.

8. The testing device for alloy cutting tool production according to claim 7, characterized in that, The threaded shaft (9) is provided with a handle (18) at its top end.

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