Multi-channel metal linear expansion coefficient experimental instrument
By designing a multi-channel metal linear expansion coefficient testing instrument, a temperature controller and multiple sensors are used to achieve precise control and efficient detection of the metal linear expansion coefficient, solving the problems of inaccurate heating temperature control and low efficiency in existing technologies, and improving detection accuracy and efficiency.
Patent Information
- Application Number
- CN202423272717.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing metal linear expansion coefficient testing devices cannot accurately control the heating temperature, resulting in large errors in the test data and low efficiency. Moreover, most of them are single-channel devices, which reduces the testing efficiency.
Design a multi-channel metal linear expansion coefficient tester, including a temperature controller, heating plate, temperature sensor and multiple sensors, which can accurately control the heating temperature and detect multiple channels simultaneously, thereby improving detection accuracy and efficiency.
It achieves precise control of the coefficient of linear expansion of metals, improves detection accuracy and efficiency, reduces costs and the generation of defective products, and lowers production costs.
Smart Images

Figure CN223841822U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal linear expansion coefficient detection technology, specifically a multi-channel metal linear expansion coefficient tester. Background Technology
[0002] The basic principle of the coefficient of thermal expansion test is to calculate the coefficient of thermal expansion by measuring the change in length of the material during temperature change. Different test methods can be used depending on the material, such as linear coefficient of thermal expansion test and volumetric coefficient of thermal expansion test. The linear coefficient of thermal expansion refers to the change in length per unit length of the material when the temperature changes, while the volumetric coefficient of thermal expansion refers to the change in volume per unit volume of the material when the temperature changes. The coefficient of thermal expansion test requires the use of specialized testing equipment, including high-temperature furnace, displacement sensor, data acquisition system, etc.
[0003] Currently, when conducting experiments to test the coefficient of thermal expansion of metals, it is impossible to accurately control the heating temperature of the metal wire, which leads to errors in the test data and prevents the electrical analysis of the experimental data on the coefficient of thermal expansion. Furthermore, most traditional metal linear expansion coefficient testing devices are single-channel, which greatly reduces the efficiency of the metal linear expansion coefficient test. Therefore, a multi-channel metal linear expansion coefficient testing instrument is needed to improve the above-mentioned problems. Utility Model Content
[0004] To address the current limitations in accurately controlling the heating temperature of the metal wire during the testing of the coefficient of thermal expansion, which leads to inaccurate data and prevents the electrical analysis of the experimental data, and because traditional metal wire expansion coefficient testing devices are mostly single-channel, significantly reducing the efficiency of the test, this invention aims to provide a multi-channel metal wire expansion coefficient testing instrument to solve the problems mentioned in the background.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A multi-channel metal linear expansion coefficient tester includes a main body, on the top of which experimental components and detection and control components are fixedly connected.
[0007] The experimental assembly includes an experimental box, inside which are fixedly connected a channel wire groove, a heating plate, a displacement sensor, and a temperature sensor. The temperature sensor is equipped with an upward resistor, and the top of the experimental box is provided with a cover plate.
[0008] The detection and control component includes a control box, a temperature controller is fixedly connected to the side of the control box, a power supply is fixedly connected inside the control box, a circuit board is fixedly connected inside the control box, and a processor, a data acquisition unit, a data analysis unit, and a storage unit are fixedly connected to the top of the circuit board.
[0009] As a preferred embodiment of this utility model, there are two heating plates, four channel grooves and displacement sensors, and a water level line is fixedly connected inside the experimental chamber.
[0010] As a preferred embodiment of this utility model, a temperature digital display screen is fixedly connected to the side of the temperature controller, and a temperature adjustment button is provided on the side of the temperature controller.
[0011] As a preferred embodiment of this utility model, an expansion coefficient display screen is fixedly connected to the side of the control box, and indicator lights and physical buttons are provided on the side of the control box.
[0012] In a preferred embodiment of this invention, the processor, data acquisition unit, data analysis unit, and storage unit are all electrically connected.
[0013] As a preferred embodiment of this utility model, the main body includes a support frame, and an adjusting support rod is fixedly connected to the bottom of the support frame, and four adjusting support rods are provided.
[0014] As a preferred embodiment of this utility model, a moisture-proof pad is fixedly connected to the bottom of the adjusting support rod, and four moisture-proof pads are provided.
[0015] As a preferred embodiment of this utility model, the side of the support frame is fixedly connected with a handle, and two handles are provided.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. In this utility model, by utilizing the temperature controller's temperature adjustment capability, the ambient temperature can be adjusted according to the preset temperature. At the same time, in conjunction with the heating plate and temperature sensor, a suitable experimental environment can be provided for heating the metal wire. It can sense changes in ambient temperature and react quickly. The temperature range, humidity range, test time, and other parameters of the metal wire expansion coefficient experiment can all be adjusted according to actual needs.
[0018] 2. In this invention, multi-channel detection allows for simultaneous detection of multiple points or channels, significantly reducing detection time and improving efficiency. Utilizing multiple independent sensors or detection devices, multi-channel detection provides more accurate and reliable results. Furthermore, by reducing the number of detection devices and sensors used, multi-channel detection lowers costs. Simultaneously, improved detection efficiency and accuracy reduce the generation of defective products, lowering product scrap rates and repair costs, thereby further reducing production costs. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the experimental component structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the control component structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the control component structure of this utility model.
[0023] In the diagram: 1. Main body; 101. Support frame; 102. Adjustable support rod; 103. Moisture-proof mat; 104. Handle; 2. Experimental components; 201. Experimental chamber; 202. Cover plate; 203. Channel cable tray; 204. Heating plate; 205. Displacement sensor; 206. Water level line; 207. Temperature sensor; 3. Detection and control components; 301. Control box; 302. Temperature controller; 303. Digital temperature display screen; 304. Temperature adjustment button; 305. Expansion coefficient display screen; 306. Indicator light; 307. Physical button; 308. Power supply; 309. Circuit board; 310. Processor; 311. Data acquisition unit; 312. Data analysis unit; 313. Storage unit. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0025] Example: Please refer to Figures 1-4 The multi-channel metal linear expansion coefficient tester shown includes a main body 1, and an experimental component 2 and a detection and control component 3 are fixedly connected to the top of the main body 1.
[0026] In this embodiment, reference is made to Figure 1 , Figure 2 and Figure 4 As shown, experimental component 2 includes an experimental chamber 201. Inside the experimental chamber 201, a channel wire groove 203, a heating plate 204, a displacement sensor 205, and a temperature sensor 207 are fixedly connected. The temperature sensor 207 is equipped with an upward resistor. A cover plate 202 is installed on the top of the experimental chamber 201. Detection and control component 3 includes a control box 301. A temperature controller 302 is fixedly connected to the side of the control box 301. A power supply 308 is fixedly connected inside the control box 301. A circuit board 309 is fixedly connected inside the control box 301. A processor 310, a data acquisition unit 311, a data analysis unit 312, and a storage unit 313 are fixedly connected to the top of the circuit board 309. The temperature controller 302 has temperature regulation capabilities and can adjust the ambient temperature according to a preset temperature. Combined with the heating plate 204 and the temperature sensor 207, it can provide a suitable experimental environment for heating the metal wire. It can sense changes in ambient temperature and react quickly. Parameters such as the temperature range, humidity range, and test time for the metal wire expansion coefficient experiment can be adjusted according to actual needs.
[0027] The system includes two heating plates 204, four channel grooves 203 and displacement sensors 205, a water level line 206 fixedly connected inside the experimental chamber 201, a temperature digital display screen 303 fixedly connected to the side of the temperature controller 302, temperature adjustment buttons 304 on the side of the temperature controller 302, an expansion coefficient display screen 305 fixedly connected to the side of the control box 301, indicator lights 306 and physical buttons 307 on the side of the control box 301, and an electrically connected processor 310, data acquisition unit 311, data analysis unit 312, and storage unit 313. Multi-channel detection allows simultaneous detection of multiple points or channels, significantly reducing detection time and improving efficiency. Utilizing multiple independent sensors or detection devices, multi-channel detection provides more accurate and reliable results. By reducing the number of detection devices and sensors used, multi-channel detection lowers costs. Furthermore, improved detection efficiency and accuracy reduce defective products, lower product scrap rates and maintenance costs, thereby further reducing production costs.
[0028] In this embodiment, reference is made to Figure 1 , Figure 3 and Figure 4 As shown, the main body 1 includes a support frame 101. An adjustable support rod 102 is fixedly connected to the bottom of the support frame 101. There are four adjustable support rods 102. A moisture-proof pad 103 is fixedly connected to the bottom of the adjustable support rod 102. There are four moisture-proof pads 103. A handle 104 is fixedly connected to the side of the support frame 101. There are two handles 104. The adjustable support rods 102 can adjust the overall height of the experimental equipment to achieve a suitable usage height.
[0029] In this solution, a multi-channel metal wire expansion coefficient tester is used by opening the cover plate 202, placing the metal wire in the channel groove 203, filling the test chamber 201 with water until the water level reaches the water level line 206, and then closing the cover plate 202. The heating plate 204 is controlled by the temperature controller 302 to heat the water inside the test chamber 201. During the metal wire expansion coefficient experiment, if the temperature of the test chamber 201 is lower than the set temperature, the relay contact in the temperature controller 302 closes, starting to drive the heating plate. 204. When the temperature inside the test chamber 201 matches the temperature set by the temperature controller 302, the temperature controller 302 will disconnect the heating plate 204 and the temperature sensor 207 with high temperature protection will achieve the effect of controlling the temperature of the test chamber 201, thereby realizing the control of the heating temperature of the metal wire. After being heated, the metal wire will expand and lengthen. The displacement sensor 205 will monitor the change in the length of the metal wire in real time. The data acquisition unit 311 will record the test data and display it on the expansion coefficient display screen 305.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multi-channel metal linear expansion coefficient experimental instrument, comprising a main body (1), characterized in that: The experimental component (2) and the detection control component (3) are fixedly connected to the top of the main body (1); The experimental component (2) includes an experimental box (201), and the experimental box (201) is fixedly connected to a channel wire groove (203), a heating plate (204), a displacement sensor (205) and a temperature sensor (207). The temperature sensor (207) is equipped with an up-resistor. The top of the experimental box (201) is provided with a cover plate (202). The detection and control component (3) includes a control box (301), a temperature controller (302) is fixedly connected to the side of the control box (301), a power supply (308) is fixedly connected inside the control box (301), a circuit board (309) is fixedly connected inside the control box (301), and a processor (310), a data acquisition unit (311), a data analysis unit (312), and a storage unit (313) are fixedly connected to the top of the circuit board (309).
2. The multi-channel metal linear expansion coefficient testing instrument according to claim 1, characterized in that: There are two heating plates (204), four channel grooves (203) and displacement sensors (205), and a water level line (206) is fixedly connected inside the experimental chamber (201).
3. The multi-channel metal linear expansion coefficient testing instrument according to claim 1, characterized in that: A temperature digital display screen (303) is fixedly connected to the side of the temperature controller (302), and a temperature adjustment button (304) is provided on the side of the temperature controller (302).
4. The multi-channel metal linear expansion coefficient tester according to claim 1, characterized in that: An expansion coefficient display screen (305) is fixedly connected to the side of the control box (301), and indicator lights (306) and physical buttons (307) are provided on the side of the control box (301).
5. The multi-channel metal linear expansion coefficient testing instrument according to claim 1, characterized in that: The processor (310), data acquisition unit (311), data analysis unit (312), and storage unit (313) are all electrically connected.
6. The multi-channel metal linear expansion coefficient tester according to claim 1, characterized in that: The main body (1) includes a support frame (101), and an adjustable support rod (102) is fixedly connected to the bottom of the support frame (101). There are four adjustable support rods (102).
7. The multi-channel metal linear expansion coefficient tester according to claim 6, characterized in that: The bottom of the adjusting support rod (102) is fixedly connected to a moisture-proof pad (103), and four moisture-proof pads (103) are provided.
8. The multi-channel metal linear expansion coefficient tester according to claim 6, characterized in that: The support frame (101) has a handle (104) fixedly connected to its side, and there are two handles (104).