Sodium ion engine starting battery

By designing a sodium-ion engine starter battery with a built-in battery management module and detachable three-way terminals, the problems of short lifespan and heavy metal pollution of lead-acid batteries are solved. Battery status monitoring and quick connection are achieved, avoiding the risk of over-discharge damaging the engine.

CN223842937UActive Publication Date: 2026-01-27DEFORD NEW POWER CO LTD
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Patent Information

Application Number
CN202423030774.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-01-27
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Lead-acid batteries suffer from problems such as short lifespan, heavy metal pollution, and lack of management system.

Method used

A sodium-ion engine starting battery was designed, which has a built-in battery management module and a detachable three-way terminal. It has an emergency start function, and the battery management module is separated from the cell module to avoid short circuit. The cell bracket is fixed by an epoxy resin board to improve the connection reliability.

Benefits of technology

It extends battery life, reduces heavy metal contamination, provides real-time battery status monitoring and fast connectivity, and avoids the risk of engine damage due to over-discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sodium ion engine starting battery which comprises a shell bottom shell, an internal battery module and a shell upper cover, the internal battery module is installed in the shell bottom shell in a clamping mode, the shell upper cover is installed on the shell bottom shell, two sets of first installation columns are arranged on the shell upper cover, and the two sets of first installation columns are connected with the shell bottom shell. A plurality of groups of first mounting columns are arranged on the shell upper cover, an electric quantity display panel is mounted on the first mounting columns through bolts, the electric quantity display panel slidably penetrates through the shell upper cover, a plurality of groups of second mounting columns are arranged on the shell upper cover, a battery management module is mounted on the second mounting columns through bolts, and the battery management module is electrically connected with the electric quantity display panel through a flat cable. The utility model relates to the field of battery design and use, in particular to a sodium ion engine starting battery.
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Description

Technical Field

[0001] This utility model relates to the field of battery design and use, specifically to a sodium-ion engine starting battery. Background Technology

[0002] Currently, the engine starter batteries sold and used in the market are basically traditional lead-acid batteries. The disadvantages of lead-acid batteries are as follows:

[0003] 1. Lead in lead-acid batteries is a heavy metal. Improper handling during its production, use, or recycling can cause significant pollution and damage to the environment.

[0004] 2. Lead-acid batteries typically have only 300-500 charge-discharge cycles, or a lifespan of 2-3 years. This not only increases the workload of lead-acid battery recycling but also raises the cost for consumers.

[0005] 3. Because lead-acid batteries do not have a battery management system, consumers cannot keep track of their relevant information, such as charge level. This can lead to situations where the lead-acid battery is over-discharged, causing the engine to fail to start or the battery to be damaged. Utility Model Content

[0006] The technical problem this invention aims to solve is that lead-acid batteries, when used as starting batteries, suffer from short lifespan, heavy metal pollution, and lack of a management system.

[0007] To solve the above problems, the technical solution adopted by this utility model is as follows: This utility model is a sodium-ion engine starting battery, including a bottom shell, an internal battery module, and a top cover. The internal battery module is snapped into the bottom shell, and the top cover is mounted on the bottom shell. The top cover has two sets of first mounting posts, and a power display board is mounted on the first mounting posts by bolts. The power display board slides through the top cover. The top cover has multiple sets of second mounting posts, and a battery management module is mounted on the second mounting posts by bolts. The battery management module and the power display board are electrically connected by a ribbon cable.

[0008] Furthermore, the battery management module is powered on and connected to a terminal body, which slides through the upper cover of the outer casing.

[0009] Furthermore, the electrode body is provided with a threaded hole, and an external electrode is installed on the electrode body by bolts.

[0010] Furthermore, the external terminal post is provided with multiple sets of mounting holes, which can realize the connection of the positive and negative terminals of the battery in three directions: vertically upward, horizontally to the right, or horizontally downward. This enables the product user to quickly complete the battery connection work in the small battery compartment space and improves the reliability of the battery connection.

[0011] Furthermore, the outer casing cover is provided with a glue-applying groove.

[0012] Furthermore, the internal battery module includes an epoxy resin board, a cell bracket, and a cell body. There are two sets of epoxy resin boards. One set of epoxy resin boards is placed inside the bottom shell of the outer casing, and the other set of epoxy resin boards is placed inside the top cover of the outer casing and covers the battery management module. There are two sets of cell brackets. The cell brackets are placed on the epoxy resin boards, and the cell body is snapped between the cell brackets and electrically connected to the battery management module.

[0013] Preferably, this design features an emergency start function, which can be activated by pressing the power button on the battery cover for 3 seconds. This function allows the user to successfully start the engine even if the battery is in an over-discharge protection state, without having to resort to jump-starting or calling roadside assistance.

[0014] The beneficial effects of this utility model by adopting the above structure are as follows:

[0015] 1. Its built-in sodium-ion battery management module has the ability to work in conjunction with the vehicle's alternator, which can effectively prevent damage to the alternator caused by the energy generated by the alternator not being released when the battery enters the charging protection state.

[0016] 2. The battery output terminal uses a detachable three-way terminal. This three-way terminal helps users achieve a quick and efficient connection between the battery and the vehicle in the best possible way, and significantly improves the reliability of the wiring harness connection.

[0017] 3. The battery management module is fixed to the top cover of the casing, separate from the cell module, which can minimize the risk of short circuits. It also allows for independent maintenance of the BMS or the cell module. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a sodium-ion engine starting battery proposed in this utility model.

[0019] Figure 2 An exploded view of a sodium-ion engine starting battery proposed in this utility model;

[0020] Figure 3This is a schematic diagram of the structure of a sodium-ion engine start-up power display board and a battery management module proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the internal battery module for starting a sodium-ion engine, as proposed in this utility model.

[0022] The components are as follows: 1. Outer shell bottom shell, 2. Internal battery module, 3. Outer shell top cover, 4. First mounting post, 5. Power display board, 6. Second mounting post, 7. Battery management module, 8. Terminal body, 9. Threaded hole, 10. External terminal, 11. Mounting hole, 12. Glue groove, 13. Epoxy resin board, 14. Cell bracket, 15. Cell body. Detailed Implementation

[0023] As per the instruction manual Figures 1-3 As shown, this utility model is a sodium-ion engine starting battery, including a bottom shell 1, an internal battery module 2, and a top cover 3. The internal battery module 2 is snapped into the bottom shell 1, and the top cover 3 is installed on the bottom shell 1. The top cover 3 has multiple through-holes to facilitate the exposure of various components. The top cover 3 has two sets of first mounting posts 4, and a power display board 5 is bolted to the first mounting posts 4. The power display board 5 slides through the top cover 3. The top cover 3 has multiple sets of second mounting posts 6, and a battery management module 7 is bolted to the second mounting posts 6. The battery management module 7 and the power display board 5 are electrically connected via a ribbon cable.

[0024] As per the instruction manual Figure 3 As shown, the battery management module 7 is connected to the terminal body 8. The battery management module 7 has metallized holes, a set of positive terminals and a set of negative terminals. The two terminal bodies 8 are connected by bolts. The terminal bodies 8 slide through the outer cover 3.

[0025] As per the instruction manual Figure 3 As shown, the terminal block body 8 has threaded holes 9, and an external terminal block 10 is bolted to the terminal block body 8, using a detachable three-way terminal. This three-way terminal helps users achieve a quick connection between the battery and the vehicle in the best way and significantly improves the reliability of the wiring harness connection. The external terminal block 10 has multiple sets of mounting holes 11, which facilitates power supply to external devices and enables connection of the battery's positive and negative terminals in three directions: vertically upward, horizontally to the right, or horizontally downward. This allows users to quickly complete the battery connection within the confined battery compartment space and improves the reliability of the battery connection.

[0026] As per the instruction manual Figure 3 As shown, the outer casing cover 3 is provided with a glue-applying groove 12 for applying waterproof sealant.

[0027] As per the instruction manual Figure 4 As shown, the internal battery module 2 includes an epoxy resin plate 13, a cell bracket 14, and a cell body 15. There are two sets of epoxy resin plates 13. One set of epoxy resin plates 13 is placed inside the bottom shell 1 of the outer casing, and the other set of epoxy resin plates 13 is placed inside the top cover 3 of the outer casing and covers the battery management module 7. There are two sets of cell brackets 14. The cell brackets 14 are placed on the epoxy resin plates 13, and the cell body 15 is snapped between the cell brackets 14 and electrically connected to the battery management module 7.

[0028] In practical use: First, install the two terminal bodies 8 on the outer cover 3 and fix them with terminal adhesive. After the terminal adhesive dries completely, install the power display board 5 on the back of the outer cover 3 and fix it with bolts. Then, connect the battery management module 7 to the power display board 5 through a ribbon cable. Use bolts to lock the battery management module 7 to the second mounting post 6 and the terminal body 8 on the outer cover 3. Fix and lock the two external terminals 10 to the left and right terminal bodies 8. Finally, apply waterproof sealant to the sealant groove 12 on the back of the outer cover 3, and then put the outer cover 3 on the bottom shell 1. After the waterproof sealant dries completely, a sodium-ion engine starting battery is completed.

[0029] It should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A sodium-ion engine starting battery, characterized in that: The device includes a bottom shell, an internal battery module, and a top cover. The internal battery module is snapped into the bottom shell, and the top cover is mounted on the bottom shell. The top cover has two sets of first mounting posts, on which a power display panel is bolted. The power display panel slides through the top cover. The top cover has multiple sets of second mounting posts, on which a battery management module is bolted. The battery management module is electrically connected to the power display panel via a ribbon cable.

2. The sodium-ion engine starting battery according to claim 1, characterized in that: The battery management module is connected to a terminal block body when powered on, and the terminal block body slides through the upper cover of the outer shell.

3. The sodium-ion engine starting battery according to claim 2, characterized in that: The electrode body is provided with a threaded hole, and an external electrode is installed on the electrode body by bolts.

4. The sodium-ion engine starting battery according to claim 3, characterized in that: The external terminal post is provided with multiple sets of mounting holes for connecting the positive and negative terminals of the battery in three directions: vertically upward, horizontally to the right, and horizontally downward.

5. A sodium-ion engine starting battery according to claim 1, characterized in that: The outer casing has a glue-applying groove on its top cover.

6. A sodium-ion engine starting battery according to claim 1, characterized in that: The internal battery module includes an epoxy resin board, a cell bracket, and a cell body. There are two sets of epoxy resin boards. One set of epoxy resin boards is placed inside the bottom shell of the outer casing, and the other set of epoxy resin boards is placed inside the top cover of the outer casing and covers the battery management module. There are two sets of cell brackets. The cell brackets are placed on the epoxy resin boards, and the cell body is snapped between the cell brackets and electrically connected to the battery management module.