Loudspeaker brocade silk thread capable of being riveted

By using a riveted speaker wire design, the conductor is tinned and directly riveted to the terminal. Combined with sound-dampening foam wrapping and an insulating shell, it solves the problems of insufficient tensile strength and low production efficiency of traditional speaker wires, achieving a stable connection and efficient production.

CN223843185UActive Publication Date: 2026-01-27DONGGUAN HONGJUN ELECTRICAL APPLIANCE FITTINGS
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Patent Information

Application Number
CN202520005165.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2026-01-27
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Traditional speaker cables suffer from insufficient tensile strength and low production efficiency, resulting in unstable, loose, or broken connections, which affects audio signal transmission quality and increases production costs.

Method used

It adopts a riveted speaker wire design, with the conductor tin-plated and directly riveted to the terminal. Combined with a sound-dampening foam wrapper and an insulating shell, it enhances the connection strength and simplifies the manufacturing process.

Benefits of technology

It improves the reliability and safety of the connection cable, reduces the risk of breakage and detachment, simplifies the production process, and enhances production efficiency and audio signal transmission quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a loudspeaker brocade silk thread capable of being riveted, which relates to the technical field of brocade silk threads and comprises a conductor and an outer sheath wrapped outside the conductor, a plating layer is arranged outside one end to be riveted of the conductor, a hollow cavity is reserved inside the conductor along the axial direction, and a wire core is fixedly connected inside the hollow cavity. The wire core can support the hollow conductor. According to the loudspeaker brocade silk wire capable of being riveted, the brocade silk wire conductor is directly riveted and connected with the terminal after being tinned, so that the connection strength between the conductor and the terminal is remarkably enhanced, the strict requirement of a loudspeaker product on tension is met, and the production process flow of a traditional connecting wire is effectively simplified. According to the improvement, the two ends of the brocade silk thread can be directly and stably connected with the connector or the loudspeaker, so that the risks of breakage, falling off and the like caused by a complex process are greatly reduced, and the potential safety hazards such as inoperation, short circuit, even fire and the like caused by poor connection are avoided.
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Description

Technical Field

[0001] This utility model relates to the field of brocade wire technology, specifically a riveted loudspeaker brocade wire. Background Technology

[0002] Speaker cables are crucial components connecting speakers to audio signal sources, and their performance directly affects the quality of audio signal transmission and the speaker's sound output. Traditional speaker cables mostly use a jumper connection between nylon wire and ordinary electronic wire. While this method meets basic signal transmission requirements to some extent, it has several shortcomings.

[0003] Firstly, the crimping process between nylon wire and connectors presents certain challenges in terms of tensile strength requirements. Due to the special structure and material of nylon wire, the tensile strength after crimping with connectors often fails to meet the stringent requirements of speaker products for the tensile strength of wire and terminal crimping. This insufficient tensile strength may lead to unstable connections, or even loosening or breakage during long-term use, thereby affecting the transmission quality of audio signals and the normal operation of the speaker.

[0004] Secondly, the traditional method of connecting nylon wire and ordinary electronic wire by jumper has a bottleneck in production efficiency. Since the jumper process requires manual operation, it not only increases production costs but also limits production speed, making the entire production process cumbersome and time-consuming. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a riveted speaker wire, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a riveted loudspeaker wire, comprising a conductor and an outer sheath wrapped around the conductor. The conductor has a plating layer on the outside of the end to be riveted, and a hollow cavity is reserved along the axial direction inside the conductor. A wire core is fixedly connected inside the hollow cavity, and the wire core can support the hollow conductor.

[0007] Furthermore, the rivetable speaker wire also includes:

[0008] A noise-reducing enclosure is provided on the outside of an outer sheath. The conductor and both ends of the outer sheath extend from the noise-reducing enclosure. The noise-reducing enclosure is made of sound-absorbing foam.

[0009] Furthermore, the rivetable speaker wire also includes:

[0010] The terminal is riveted and fixed to the outside of the plating layer, the plating layer is a tin plating layer, and the terminal is made of a metal conductive material.

[0011] Furthermore, the rivetable speaker wire also includes:

[0012] The inner frame is snapped and fixed to the outside of the terminal and to the end opposite to the plating.

[0013] Furthermore, the rivetable speaker wire also includes:

[0014] The outer shell is fixedly fitted onto the outside of the inner frame, and the outer shell is made of insulating plastic.

[0015] Furthermore, the outer sheath is made of insulating material, and the conductor is made of braided wire of copper or aluminum.

[0016] This invention provides a riveted speaker wire. Compared with the prior art, it has the following advantages:

[0017] This crimpable speaker wire, by directly crimping the tin-plated conductor to the terminals, significantly enhances the connection strength between the conductor and terminals, meeting the stringent tensile strength requirements of speaker products. It also effectively simplifies the manufacturing process of traditional connectors. This improvement allows the two ends of the tin wire to be directly and securely connected to connectors or speakers, greatly reducing the risk of breakage or detachment caused by complex processes, and avoiding safety hazards such as malfunction, short circuits, or even fires due to poor connections. Therefore, this tin wire demonstrates a significant effect in improving the reliability and safety of connectors. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the disassembled structure of this utility model;

[0019] Figure 2 This is a schematic diagram showing the disassembled structure of the wire and the noise-reducing wrapper in this utility model;

[0020] Figure 3 This is a schematic diagram of the assembly structure of the wire and the noise reduction wrapper in this utility model;

[0021] Figure 4 This utility model Figure 3 Top view;

[0022] Figure 5 This utility model Figure 4 Cross-sectional view of AA.

[0023] In the diagram: 1. Conductor; 11. Hollow cavity; 2. Outer sheath; 3. Plating; 4. Wire core; 5. Noise-reducing enclosure; 6. Terminal; 7. Inner frame; 8. Outer shell. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model provides a technical solution: a riveted speaker wire, mainly composed of a conductor 1 and an outer sheath 2. The conductor 1, as the main channel for current transmission, is preferably made of braided copper or aluminum, because both copper and aluminum have good conductivity, and the braided structure effectively increases the conductor's flexibility and strength. One end of the conductor 1 is designed as the riveting end, and the exterior of this end is provided with a plating layer 3. The plating layer 3 is made of tin plating, which not only provides good conductivity but also enhances the bonding force between the conductor and subsequent connecting components (such as terminals) and prevents oxidation and corrosion. In addition, a hollow cavity 11 is reserved along the axial direction inside the conductor 1. This design aims to reduce the weight of the entire wire, and a wire core 4 is fixedly connected within the hollow cavity 11. The wire core 4 can be made of high-strength, low-resistivity materials, such as carbon fiber or special alloys. It not only provides necessary support for the conductor 1 but also improves the overall strength and stability of the conductor to a certain extent.

[0026] The noise-reducing enclosure 5, wrapped around the outer sheath 2, is made of sound-absorbing foam material. This material has excellent sound absorption and noise reduction properties, effectively reducing sound loss and interference during transmission and improving the speaker's sound quality. The design of the noise-reducing enclosure 5 allows the conductor 1 and both ends of the outer sheath 2 to extend from it for easy connection to other electronic devices.

[0027] Terminal 6 is fixed to the outside of plating 3 by riveting, ensuring a reliable connection with conductor 1. Terminal 6 is made of a conductive metal material, such as copper or brass, to ensure good conductivity and mechanical strength. Terminal 6 allows for easy connection of wires to the interfaces of speakers or other audio equipment.

[0028] The inner frame 7 is snapped and fixed to the outside of the terminal 6 and to the end opposite to the plating layer 3. The function of the inner frame 7 is to further reinforce the connection between the terminal 6 and the conductor 1, and at the same time provide additional support to prevent loosening or damage caused by vibration or external force during long-term use.

[0029] The outer casing 8 is fixedly fitted onto the outside of the inner frame 7. Made of insulating plastic, it not only provides excellent insulation protection to prevent current leakage but also increases the durability and aesthetics of the entire structure. The design of the outer casing 8 can be customized with different colors, shapes, and materials to meet the needs of various application scenarios.

Claims

1. A riveted loudspeaker filament wire, comprising a conductor (1) and an outer sheath (2) wrapped around the conductor (1), characterized in that, The conductor (1) has a plating layer (3) on the outside of the end to be riveted, and a hollow cavity (11) is reserved in the interior of the conductor (1) along the axial direction. A wire core (4) is fixedly connected inside the hollow cavity (11), and the wire core (4) can support the hollow conductor (1).

2. The riveted speaker wire according to claim 1, characterized in that, Also includes: The noise reduction wrapping body (5) is wrapped around the outside of the outer sheath (2). The conductor (1) and both ends of the outer sheath (2) extend from the noise reduction wrapping body (5). The noise reduction wrapping body (5) is set as a sound-absorbing sponge.

3. The riveted speaker wire according to claim 1, characterized in that, Also includes: Terminal (6) is riveted and fixed to the outside of plating layer (3). Plating layer (3) is tin-plated and terminal (6) is made of metal conductive material.

4. The riveted speaker wire according to claim 3, characterized in that, Also includes: The inner frame (7) is snapped and fixed to the outside of the terminal (6) and to the end opposite to the plating layer (3).

5. The rivetable speaker wire according to claim 4, characterized in that, Also includes: The outer shell (8) is fixedly sleeved on the outside of the inner frame (7), and the outer shell (8) is made of insulating plastic material.

6. The rivetable speaker wire according to claim 1, characterized in that, The outer sheath (2) is made of insulating material, and the conductor (1) is made of braided wire of copper or aluminum.