Outdoor emergency solar charger
By designing an easy-to-fold solar panel and support frame structure, the problems of bulky and inflexible solar chargers have been solved, resulting in an outdoor emergency solar charger with enhanced portability and flexibility.
Patent Information
- Application Number
- CN202520326552.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing solar chargers are bulky and inconvenient to carry, lack flexibility in use, and cannot separate the solar panel and the battery.
An outdoor emergency solar charger comprising a support frame, a foldable solar panel, and a battery has been designed. It utilizes telescopic rods and wheels to improve portability, and the solar panel can be disassembled by attraction between magnets and extension strips for easy folding and storage. An integrated hot-pressing process enhances the durability of the panel, and a glass fiber coating and FR4 cell base plate provide mechanical support and electrical isolation.
It achieves portability and flexible use, enhances heat dissipation, improves mobility and ease of use, and enhances the durability of the solar panels, making it suitable for outdoor use.
Smart Images
Figure CN223843708U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solar charger technology, and in particular to an outdoor emergency solar charger. Background Technology
[0002] A solar charger is a device that uses solar panels to convert light energy into electrical energy and stores this electrical energy in a built-in battery, thereby providing power for portable digital products such as laptops.
[0003] However, existing solar chargers are bulky and inconvenient to carry. The solar panels and batteries are usually fixed together and cannot be used separately, which reduces flexibility.
[0004] Therefore, there is an urgent need for a portable and flexible outdoor emergency solar charger. Utility Model Content
[0005] To address the issues of current solar chargers being neither portable nor flexible in use.
[0006] This utility model provides an outdoor emergency solar charger, including a support frame, a battery and a foldable solar panel mounted on the support frame; the support frame includes a top plate, a bottom plate and side plates, both the top plate and the bottom plate are provided with extension strips, the side plates are provided with telescopic rods, and the bottom plate has rollers at the four corners of the bottom surface; the foldable solar panel includes a first solar panel, a second solar panel, a third solar panel, a first flexible strip and a second flexible strip, one side of the second solar panel is connected to one side of the first solar panel through the first flexible strip, and the other side of the second solar panel is connected to one side of the third solar panel through the second flexible strip, the top and bottom of the first solar panel, the second solar panel and the third solar panel are provided with magnets, the magnets and the extension strips correspond to each other and attract each other; wherein, the first solar panel, the second solar panel and the third solar panel include a glass fiber coating, an EVA layer, solar cells and an FR4 cell base plate arranged from top to bottom, and all adopt an integrated hot pressing process.
[0007] Preferably, the side panel is provided with ball-head nails, and nail holes are provided on the other side of the first solar panel and the other side of the third solar panel, with the ball-head nails and nail holes corresponding one-to-one.
[0008] Preferably, both the first and third solar panels are provided with handles, which are located on the side near the ball head nail.
[0009] Preferably, the first solar panel, the second solar panel, and the third solar panel are all provided with grooves, and the two sides of the first flexible strip and the two sides of the second flexible strip are provided with protrusions, which are engaged in the grooves.
[0010] Preferably, the back of the foldable solar panel is provided with a support assembly, which includes a support plate, an elastic rope, a first limiting rope, and a second limiting rope. The top of the support plate is connected to the back of the foldable solar panel. One end of the elastic rope, one end of the first limiting rope, and one end of the second limiting rope are connected to each other. The other end of the elastic rope is connected to the top of the support plate. The other end of the first limiting rope is connected to the foldable solar panel. The other end of the second limiting rope is connected to the bottom of the support plate. The first limiting rope and the second limiting rope form an angle greater than 0° and less than 180°.
[0011] Preferably, the back of the foldable solar panel is provided with hook-and-loop fasteners, and the bottom of the support plate is provided with hook-and-loop fasteners on the side near the foldable solar panel, with the hook-and-loop fasteners and the hook-and-loop fasteners corresponding one to one.
[0012] Preferably, there are three support components, which are respectively disposed on the back of the first solar panel, the second solar panel and the third solar panel.
[0013] Preferably, the foldable solar panel also includes a storage bag containing a junction box and MC4 connector for connecting the foldable solar panel.
[0014] Preferably, the side panel is also provided with a USB interface and a first dust plug. The USB interface is electrically connected to the battery, and the first dust plug can cover the USB interface.
[0015] Preferably, the side panel is also provided with a charging port and a second dust plug. The charging port is electrically connected to the battery, and the second dust plug can cover the charging port.
[0016] The beneficial effects of this invention are reflected in the following: by setting a telescopic rod and rollers on the support frame, the user can move the charger by pulling the telescopic rod, improving the convenience of movement. The mutual attraction between the magnet and the extension strip facilitates the disassembly of the foldable solar panel; the foldable solar panel surrounds the outside of the battery, providing protection, and can be removed during battery charging to enhance heat dissipation. The second solar panel is connected to the first and third solar panels via first and second flexible strips respectively, forming a foldable structure. When folded, the volume is reduced, making it easy to carry and store, suitable for outdoor use. Furthermore, the integrated hot-pressing process enhances the durability of the first, second, and third solar panels; the fiberglass coating prevents microcracks; and the FR4 cell base plate provides mechanical support and electrical isolation. This solves the problems of current solar chargers being insufficiently portable and lacking flexibility in use. Attached Figure Description
[0017] Figure 1 This is a perspective view of an outdoor emergency solar charger provided by this utility model.
[0018] Figure 2 for Figure 1 Exploded view.
[0019] Figure 3 This is one of the schematic diagrams of a foldable solar panel unfolded.
[0020] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0021] Figure 5 This is the second schematic diagram of the unfolded structure of a foldable solar panel.
[0022] Figure 6 This is the third schematic diagram of the unfolded structure of a foldable solar panel.
[0023] In the diagram: 1-Support frame; 11-Top plate; 12-Bottom plate; 13-Side plate; 131-First dust plug; 132-Second dust plug; 14-Extension strip; 15-Telescopic rod; 16-Roller; 17-Ball head nail; 2-Battery; 3-Foldable solar panel; 31-First solar panel; 32-Second solar panel; 33-Third solar panel; 34-First flexible belt; 35-Second flexible belt; 36-Magnet; 37-Nailing hole; 38-Handle; 39-Groove; 310-Raised strip; 311-Support assembly; 3111-Support plate; 3112-Elastic rope; 3113-First limiting rope; 3114-Second limiting rope; 312-Hook and loop fastener; 313-Storage bag. Detailed Implementation
[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0025] Reference Figures 1-6An outdoor emergency solar charger includes a support frame 1, a battery 2 mounted on the support frame 1, and a foldable solar panel 3. The support frame 1 includes a top plate 11, a bottom plate 12, and side plates 13. The top plate 11 and the bottom plate 12 are each provided with an extension strip 14. The side plate 13 is provided with a telescopic pull rod 15. The bottom plate 12 is provided with rollers 16 at the four corners of its bottom surface. The foldable solar panel 3 includes a first solar panel 31, a second solar panel 32, a third solar panel 33, a first flexible strip 34, and a second flexible strip 35. One side of the second solar panel 32 is connected to the first flexible strip 34. One side of the first solar panel 31 is connected, and the other side of the second solar panel 32 is connected to one side of the third solar panel 33 through the second flexible strip 35. Magnets 36 are provided at the top and bottom of the first solar panel 31, the second solar panel 32 and the third solar panel 33. The magnets 36 and the extension strips 14 correspond to each other and attract each other. The first solar panel 31, the second solar panel 32 and the third solar panel 33 include a glass fiber coating, an EVA layer, a solar cell and an FR4 cell base plate arranged from top to bottom, and all adopt an integrated hot pressing process.
[0026] By installing a telescopic rod 15 and rollers 16 on the support frame 1, the user can move the charger by pulling the telescopic rod 15, improving the convenience of movement. The mutual attraction between the magnet 36 and the extension strip 14 facilitates the disassembly of the foldable solar panel 3; the foldable solar panel 3 surrounds the outside of the battery 2, providing protection. When the battery 2 is charging, the foldable solar panel 3 can be removed to enhance heat dissipation. The second solar panel 32 is connected to the first solar panel 31 and the third solar panel 33 via the first flexible strip 34 and the second flexible strip 35 respectively, forming a foldable structure. When folded, the volume is reduced, making it easy to carry and store, suitable for outdoor use. Furthermore, the integrated hot-pressing process enhances the durability of the first solar panel 31, the second solar panel 32, and the third solar panel 33; the fiberglass coating prevents microcracks; and the FR4 cell base plate provides mechanical support and electrical isolation. This solves the problems of current solar chargers being insufficiently portable and lacking flexibility in use.
[0027] In some embodiments, the side plate 13 is provided with ball-head nails 17, and nail holes 37 are provided on the other side of the first solar panel 31 and the other side of the third solar panel 33, with the ball-head nails 17 and nail holes 37 corresponding one-to-one.
[0028] Reference Figure 2 The ball-head nail 17 is used to lock the nail hole 37, which increases the stability of the connection between the support frame 1 and the foldable solar panel 3. In addition, the one-to-one correspondence between the ball-head nail 17 and the nail hole 37 allows users to easily and quickly perform installation and disassembly operations.
[0029] Preferably, both the first solar panel 31 and the third solar panel 33 are provided with handles 38, which are located on the side near the ball head nail 17.
[0030] Reference Figure 2 The handle 38 is designed to make it easy for users to grip the foldable solar panel 3, thereby facilitating the disassembly, installation, and angle adjustment of the foldable solar panel 3.
[0031] In some embodiments, the first solar panel 31, the second solar panel 32 and the third solar panel 33 are all provided with grooves 39, and the two sides of the first flexible strip 34 and the two sides of the second flexible strip 35 are provided with protrusions 310, which are engaged in the grooves 39.
[0032] Reference Figures 3-4 The design of the groove 39 and the convex strip 310 facilitates simple and quick installation and disassembly, and effectively prevents the first flexible strip 34 and the second flexible strip 35 from shifting during use, ensuring a stable connection between the first solar panel 31, the second solar panel 32 and the third solar panel 33.
[0033] In some embodiments, a support assembly 311 is provided on the back of the foldable solar panel 3. The support assembly 311 includes a support plate 3111, an elastic rope 3112, a first limiting rope 3113, and a second limiting rope 3114. The top end of the support plate 3111 is connected to the back of the foldable solar panel 3. One end of the elastic rope 3112, one end of the first limiting rope 3113, and one end of the second limiting rope 3114 are connected to each other. The other end of the elastic rope 3112 is connected to the top of the support plate 3111. The other end of the first limiting rope 3113 is connected to the foldable solar panel 3. The other end of the second limiting rope 3114 is connected to the bottom of the support plate 3111. The first limiting rope 3113 and the second limiting rope 3114 form an angle greater than 0° and less than 180°.
[0034] Reference Figure 5 , Figure 5 The angle α is the included angle between the first limiting rope 3113 and the second limiting rope 3114. The support assembly 311 is small in size and easy to store. The support plate 3111 and the foldable solar panel 3 are firmly connected by the elastic rope 3112, the first limiting rope 3113, and the second limiting rope 3114, preventing the foldable solar panel 3 from swaying or tipping over due to wind when unfolded. The included angle formed by the first limiting rope 3113 and the second limiting rope 3114 allows users to flexibly adjust the angle of the foldable solar panel 3 according to the position of the sun to maximize the light energy absorption efficiency. The elasticity of the elastic rope 3112 can automatically adjust the angle of the support plate 3111 to a certain extent, ensuring that the foldable solar panel 3 always maintains a relatively stable state and can quickly restore balance even under slight wind or external impact.
[0035] Preferably, the back of the foldable solar panel 3 is provided with hook-and-loop fasteners 312, and the bottom of the support plate 3111 is provided with hook-and-loop fasteners on the side near the foldable solar panel 3, with the hook-and-loop fasteners 312 and the hook-and-loop fasteners corresponding one to one.
[0036] Reference Figures 5-6 By attaching the hook and loop fasteners 312 and the rough hook and loop fasteners, the support plate 3111 can be connected to the foldable solar panel 3 for easy storage.
[0037] Preferably, there are three support components 311, which are respectively disposed on the back of the first solar panel 31, the second solar panel 32 and the third solar panel 33.
[0038] Reference Figures 5-6 By setting up three independently operating support components 311, the weight and stress borne by the foldable solar panel 3 are distributed more evenly, avoiding structural deformation or damage caused by excessive force on a single point; on the other hand, multi-point support is provided to prevent the foldable solar panel 3 from swaying or tipping over.
[0039] In some embodiments, the foldable solar panel 3 is also provided with a storage bag 313, which contains a junction box and an MC4 connector that are connected to the foldable solar panel 3.
[0040] Reference Figure 5 The storage bag 313 is used to store junction boxes and MC4 connectors, preventing dust and moisture from contaminating the MC4 connectors. In addition, the storage bag 313 can also hold some small parts.
[0041] In some embodiments, the side panel 13 is also provided with a USB interface and a first dust plug 131, the USB interface being electrically connected to the battery 2, and the first dust plug 131 being able to cover the USB interface.
[0042] Reference Figure 2 Users can charge mobile phones, tablets, and other electronic devices via the USB interface. During charging, electronic devices such as laptops can be placed on top of the top plate 11, improving the practicality and convenience of the outdoor emergency solar charger. The first dust plug 131 prevents moisture, dust, and other small particles from entering the USB interface, avoiding poor contact due to dust accumulation.
[0043] In some embodiments, the side plate 13 is also provided with a charging port and a second dust plug 132, the charging port and the battery 2 are electrically connected, and the second dust plug 132 can cover the charging port.
[0044] Reference Figure 2In situations where solar energy is insufficient for full charging or prolonged outdoor activities are required, users can charge the battery 2 via an external power source such as a household power outlet to ensure that there is always enough power available for use.
[0045] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "assembly" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An outdoor emergency solar charger, comprising a support frame, a battery mounted on the support frame, and a foldable solar panel; characterized in that: The support frame includes a top plate, a bottom plate, and side plates. Both the top and bottom plates are equipped with extension strips, the side plates are equipped with telescopic rods, and the bottom plate has rollers at the four corners of its bottom surface. The foldable solar panel includes a first solar panel, a second solar panel, a third solar panel, a first flexible strip, and a second flexible strip. One side of the second solar panel is connected to one side of the first solar panel via the first flexible strip, and the other side of the second solar panel is connected to one side of the third solar panel via the second flexible strip. Magnets are provided at the top and bottom of the first, second, and third solar panels, and the magnets and extension strips correspond to each other and attract each other. The first, second, and third solar panels include a glass fiber coating, an EVA layer, solar cells, and an FR4 cell base plate arranged from top to bottom, and all are manufactured using an integrated hot-pressing process.
2. An outdoor emergency solar charger according to claim 1, characterized in that: The side plate is provided with ball-head nails, and nail holes are provided on the other side of the first solar panel and the other side of the third solar panel, with the ball-head nails and nail holes corresponding one-to-one.
3. An outdoor emergency solar charger according to claim 2, characterized in that: Both the first and third solar panels are equipped with handles, which are located on the side near the ball head nail.
4. An outdoor emergency solar charger according to claim 1 or 2, characterized in that: The first solar panel, the second solar panel, and the third solar panel are all provided with grooves, and the two sides of the first flexible strip and the two sides of the second flexible strip are provided with protrusions, which are engaged in the grooves.
5. An outdoor emergency solar charger according to claim 1, characterized in that: The foldable solar panel has a support assembly on its back. The support assembly includes a support plate, an elastic rope, a first limiting rope, and a second limiting rope. The top of the support plate is connected to the back of the foldable solar panel. One end of the elastic rope, one end of the first limiting rope, and one end of the second limiting rope are connected to each other. The other end of the elastic rope is connected to the top of the support plate. The other end of the first limiting rope is connected to the foldable solar panel. The other end of the second limiting rope is connected to the bottom of the support plate. The first limiting rope and the second limiting rope form an angle greater than 0° and less than 180°.
6. An outdoor emergency solar charger according to claim 5, characterized in that: The back of the foldable solar panel is provided with hook-and-loop fasteners, and the bottom of the support plate is provided with hook-and-loop fasteners on the side near the foldable solar panel. The hook-and-loop fasteners and the hook-and-loop fasteners correspond one-to-one.
7. An outdoor emergency solar charger according to claim 5, characterized in that: The support components are provided in three parts, which are respectively located on the back of the first solar panel, the second solar panel and the third solar panel.
8. An outdoor emergency solar charger according to claim 1, characterized in that: The foldable solar panel also includes a storage bag containing a junction box and an MC4 connector for connecting the foldable solar panel.
9. An outdoor emergency solar charger according to claim 1, characterized in that: The side panel is also provided with a USB interface and a first dust plug. The USB interface is electrically connected to the battery, and the first dust plug can cover the USB interface.
10. An outdoor emergency solar charger according to claim 1, characterized in that: The side panel is also provided with a charging port and a second dust plug. The charging port is electrically connected to the battery, and the second dust plug can cover the charging port.