ATS air compressor control box
The adjustable mounting mechanism and cable management mechanism of the ATS air compressor control box solve the problem of downtime caused by power synchronization of the air compressor, realize the reliable operation and low-cost operation and maintenance of the high-voltage motor, and improve the convenience of installation and the efficiency of cable management.
Patent Information
- Application Number
- CN202423216163.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing technologies, the 10kV air compressor power supply and the 0.4kV air compressor auxiliary power supply need to be synchronized, which can cause the air compressor to shut down. Conventional designs use UPS uninterruptible power supplies, which are costly and complex to maintain.
The ATS air compressor control box is designed with an adjustable mounting mechanism and a cable management mechanism to achieve two independent 0.4kV power supplies. The automatic switching device enables millisecond switching. The adjustable mounting mechanism and cable management mechanism facilitate the installation of electrical components and cable constraints.
It enables reliable operation of high-voltage motors, reduces installation difficulty and maintenance costs, improves installation convenience and flexibility, and prevents cable entanglement.
Smart Images

Figure CN223844065U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air compressor technology, specifically to an ATS air compressor control box. Background Technology
[0002] An air compressor is a device used to compress gas. In the existing technology, the 10kV air compressor power supply and the 0.4kV air compressor auxiliary power supply need to be synchronized. If either of the power supplies is interrupted, the air compressor will shut down. Conventional designs use UPS uninterruptible power supply for the 0.4kV power supply, but UPS has high cost and high maintenance cost, which increases the cost of use. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides an ATS air compressor control box, which solves the problem that conventional designs using UPS uninterruptible power supplies at 0.4kV have high costs and maintenance expenses, increasing the overall operating costs.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: an ATS air compressor control box, including a box body, an adjustable mounting mechanism is provided inside the box body, and an automatic transfer switch and a wiring mechanism are installed on the adjustable mounting mechanism;
[0005] The adjustable mounting mechanism includes two uprights, each with a vertical slide groove. A vertical slider is slidably connected inside the vertical slide groove. A first locking screw is fixedly connected to the vertical slider, and a locking nut is threaded onto the first locking screw. A connecting seat is fixedly connected to the ends of the two vertical sliders. A crossbeam is installed between the two connecting seats. A transverse slide groove is provided on the crossbeam, and a transverse slider is slidably connected inside the transverse slide groove. A mounting plate is fixedly connected to the front end of the transverse slider, and a second locking screw is fixedly connected to the top of the transverse slider. A locking threaded sleeve is threaded onto the second locking screw.
[0006] Preferably, the two uprights are symmetrically arranged on the inner walls of both sides of the box, and both uprights are detachably connected to the box by bolts, which makes it easy to install and fix the two uprights.
[0007] Preferably, the cross-sectional shape of both the vertical slide and the horizontal slide is set to L-shape, and the vertical slider matches the vertical slide, so that the vertical slider can slide along the vertical slide.
[0008] Preferably, the end of the connector is provided with an embedding groove, both ends of the crossbeam are fixedly connected with embedding blocks, and the connector is provided with mounting bolts, so that the connector can be easily installed and replaced.
[0009] Preferably, the end of the first locking screw passes through the vertical groove and extends to the outside of the front side of the stand, and the locking nut is set as a wing nut, so that the locking nut can be rotated easily, thereby cooperating with the first locking screw to fix the connecting seat.
[0010] Preferably, the end of the second locking screw passes through the transverse groove and extends to the outer side of the top of the crossbeam. The second locking screw matches the locking threaded sleeve, so that the locking threaded sleeve can cooperate with the second locking screw to fix the transverse slider.
[0011] Preferably, the cable harness mechanism includes multiple fixing rods, each with a mounting screw fixedly connected to its bottom end. The top of the mounting plate has multiple mounting screw holes that match the mounting screws. Each fixing rod has an elastic ring fixedly connected to its top, with an opening on the elastic ring to restrain the cables and prevent them from tangling.
[0012] This utility model provides an ATS air compressor control box. Compared with the prior art, it has the following advantages:
[0013] 1. This ATS air compressor control box supplies auxiliary loads to the air compressor through two independent 0.4kV power supplies. The automatic transfer switch can switch between the two power supplies in milliseconds, ensuring the reliability of high-voltage motor operation. The adjustable mounting mechanism allows for easy planning and adjustment of the internal space of the box, facilitating the installation of the automatic transfer switch and other electrical components, effectively improving the convenience and flexibility of installation.
[0014] 2. The ATS air compressor control box can fix the fixing rod by screwing the mounting screw into the mounting screw hole, and push the cable on the electrical component into the elastic ring through the opening to restrain the cable and prevent it from getting tangled. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the adjustable mounting mechanism of this utility model;
[0017] Figure 3 This is a schematic diagram of the mounting plate structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the wire harness mechanism of this utility model.
[0019] In the diagram: 1. Housing; 2. Adjustable mounting mechanism; 201. Stand; 202. Vertical slide rail; 203. Vertical slider; 204. First locking screw; 205. Locking nut; 206. Connecting seat; 207. Crossbeam; 208. Horizontal slide rail; 209. Horizontal slider; 210. Mounting plate; 211. Second locking screw; 212. Locking threaded sleeve; 3. Automatic transfer switch; 4. Fixing rod; 401. Fixing rod; 402. Mounting screw; 403. Elastic ring; 404. Opening. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-3 This utility model provides a technical solution: an ATS air compressor control box, including a box body 1. An adjustable mounting mechanism 2 is provided inside the box body 1. An automatic transfer switch 3 and a wiring mechanism 4 are installed on the adjustable mounting mechanism 2. The air compressor auxiliary load can be supplied by two independent 0.4kV power supplies. The automatic transfer switch 3, i.e., the ATS, can realize millisecond switching between the two power supplies, which can ensure the reliability of high-voltage motor operation. The adjustable mounting mechanism 2 can facilitate the planning and adjustment of the internal space of the box body 1, and facilitate the installation of the automatic transfer switch 3 and other electrical components, effectively improving the convenience and flexibility of installation.
[0022] The adjustable mounting mechanism 2 includes two uprights 201, which are symmetrically arranged on the inner walls of both sides of the housing 1. Both uprights 201 are detachably connected to the housing 1 by bolts, allowing for easy installation and fixation. Each upright 201 has a vertical sliding groove 202, and a vertical slider 203 is slidably connected inside the vertical sliding groove 202. A first locking screw 204 is fixedly connected to the vertical slider 203, and a locking nut is threaded onto the first locking screw 204. 205. Each end of one of the two vertical sliders 203 is fixedly connected to a connecting seat 206. The end of the first locking screw 204 passes through the vertical sliding groove 202 and extends to the front exterior of the upright 201. The locking nut 205 is a wing nut, allowing for easy rotation of the locking nut 205, thereby cooperating with the first locking screw 204 to fix the connecting seat 206. A crossbeam 207 is installed between the two connecting seats 206. The ends of the connecting seats 206 have embedded grooves, and both ends of the crossbeam 207 are fixedly connected to embedded grooves. The connecting seat 206 is equipped with mounting bolts, facilitating easy installation and replacement. A transverse groove 208 is provided on the crossbeam 207. Both the vertical groove 202 and the transverse groove 208 have L-shaped cross-sections. The vertical slider 203 matches the vertical groove 202, allowing it to slide along it. A transverse slider 209 is slidably connected inside the transverse groove 208, and a mounting plate 210 is fixedly connected to the front end of the transverse slider 209. The mounting plate 210 is used to install the automatic transfer switch 3 and other electrical components. The top of the transverse slider 209 is fixedly connected to a second locking screw 211. A locking threaded sleeve 212 is threaded onto the second locking screw 211. The end of the second locking screw 211 passes through the transverse slide groove 208 and extends to the outer side of the top of the crossbeam 207. The second locking screw 211 and the locking threaded sleeve 212 are matched so that the locking threaded sleeve 212 can cooperate with the second locking screw 211 to fix the transverse slider 209.
[0023] Please see Figure 1 and Figure 4 The cable harness mechanism 4 includes multiple fixing rods 401, each with a mounting screw 402 fixedly connected to its bottom end. The mounting plate 210 has multiple mounting screw holes on its top, which match the mounting screws 402. Each fixing rod 401 has an elastic ring 403 fixedly connected to its top. The elastic ring 403 is elastic, allowing it to restrain the cable and allow the cable to enter and exit the ring. The elastic ring 403 has an opening 404, allowing the fixing rods 401 to be fixed by screwing the mounting screws 402 into the mounting screw holes. Cables from electrical components can be pushed into the elastic ring 403 through the opening 404, thus restraining the cables and preventing them from tangling.
[0024] During operation, the air compressor auxiliary load is supplied by two independent 0.4kV power supplies. The automatic transfer switch 3 can achieve millisecond switching between the two power supplies, which can ensure the reliability of the high-voltage motor operation.
[0025] The vertical spacing of the crossbeam 207 is adjusted by moving the connecting seat 206. After adjustment, the locking nut 205 is tightened. The locking nut 205, together with the first locking screw 204, is pressed against the upright 201 to lock the connecting seat 206. Then, the mounting plate 210 is moved laterally and the locking threaded sleeve 212 is tightened. The locking threaded sleeve 212, together with the second locking screw 211, is pressed against the crossbeam 207 to fix the mounting plate 210. This facilitates the planning and adjustment of the internal space of the housing 1 and effectively improves the convenience and flexibility of installation.
[0026] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
Claims
1. An ATS air compressor control box, comprising a box body (1), characterized in that: The housing (1) is equipped with an adjustable installation mechanism (2), on which an automatic transfer switch (3) and a wire harness mechanism (4) are installed; The adjustable mounting mechanism (2) includes two uprights (201), each of which has a vertical groove (202). A vertical slider (203) is slidably connected inside the vertical groove (202). A first locking screw (204) is fixedly connected to the vertical slider (203), and a locking nut (205) is threaded onto the first locking screw (204). A connecting seat (206) is fixedly connected to the ends of both vertical sliders (203). A crossbeam (207) is installed between the two connecting seats (206). A transverse groove (208) is provided on the crossbeam (207). A transverse slider (209) is slidably connected inside the transverse groove (208). An mounting plate (210) is fixedly connected to the front end of the transverse slider (209). A second locking screw (211) is fixedly connected to the top of the transverse slider (209). A locking threaded sleeve (212) is threadedly connected to the second locking screw (211).
2. The ATS air compressor control box according to claim 1, characterized in that: The two uprights (201) are symmetrically arranged on the inner walls of both sides of the box (1), and both uprights (201) are detachably connected to the box (1) by bolts.
3. The ATS air compressor control box according to claim 1, characterized in that: The cross-sectional shape of both the vertical slide groove (202) and the horizontal slide groove (208) is set to L-shape, and the vertical slider (203) matches the vertical slide groove (202).
4. The ATS air compressor control box according to claim 1, characterized in that: The connecting seat (206) has an embedded groove at its end, and both ends of the crossbeam (207) are fixedly connected with embedded blocks. The connecting seat (206) is provided with mounting bolts.
5. The ATS air compressor control box according to claim 1, characterized in that: The end of the first locking screw (204) passes through the vertical groove (202) and extends to the front outside of the stand (201), and the locking nut (205) is a wing nut.
6. The ATS air compressor control box according to claim 1, characterized in that: The end of the second locking screw (211) passes through the transverse groove (208) and extends to the outer side of the top of the crossbeam (207), and the second locking screw (211) matches the locking threaded sleeve (212).
7. The ATS air compressor control box according to claim 1, characterized in that: The wire harness mechanism (4) includes multiple fixing rods (401), and each of the multiple fixing rods (401) has a mounting screw (402) fixedly connected to its bottom end.
8. The ATS air compressor control box according to claim 7, characterized in that: The mounting plate (210) has multiple mounting screw holes on its top, which are matched with the mounting screws (402). Each of the multiple fixing rods (401) has an elastic ring (403) fixedly connected to its top, and the elastic ring (403) has an opening (404).