Transparent photovoltaic panel packaging structure

By using sealant adhesive to bond the backsheet and front panel of the photovoltaic panel and filling it with encapsulant, combined with the protection of the socket frame, the sealing problem was solved, and the light transmittance and stability of the photovoltaic panel were improved.

CN223844154UActive Publication Date: 2026-01-27ZHONGSHAN QIANXIONG ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422685091.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2026-01-27
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing photovoltaic module encapsulation structures cannot effectively seal, allowing dust to enter and affecting light transmission.

Method used

The light-transmitting back panel and the light-transmitting front panel are bonded together with sealant and filled with encapsulant. The outside is protected by a socket frame to ensure stability and sealing.

Benefits of technology

This achieves a good seal for the photovoltaic panel, preventing dust from entering and improving light transmission and photoelectric conversion efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223844154U_ABST
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Abstract

The utility model discloses a transparent photovoltaic panel packaging structure, which comprises a light-transmitting back plate and a light-transmitting panel, a solar cell is arranged between the light-transmitting back plate and the light-transmitting panel, and the edges of the light-transmitting back plate and the light-transmitting panel are bonded through sealing glue; the light-transmitting back plate and the light-transmitting panel are filled with a packaging agent; a sleeving frame is arranged outside a structure formed by the light-transmitting back plate, the light-transmitting panel and the solar cell and is used for protecting the edges of the light-transmitting back plate and the light-transmitting panel, so that the stability of the whole photovoltaic panel is ensured; the light-transmitting back plate and the light-transmitting panel are bonded together in a gluing mode; the solar cell is arranged between the light-transmitting back plate and the light-transmitting panel, so that the solar cell can be well sealed; a packaging agent is filled between the light-transmitting back plate and the light-transmitting panel, so that enough stability of the solar cell is ensured; and meanwhile, the packaging effect between the light-transmitting back plate and the light-transmitting panel is also improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic panel technology, specifically a transparent photovoltaic panel encapsulation structure. Background Technology

[0002] With the continuous development of renewable energy, photovoltaic power generation technology has developed rapidly and been widely applied. Photovoltaic panels are the core component of photovoltaic power generation technology; besides the silicon wafer material, the encapsulation structure of the photovoltaic panel also has a significant impact on its performance.

[0003] In the prior art, utility model patent CN202221766U discloses a photovoltaic module encapsulation structure, including a panel, a double-sided adhesive buffer layer, photovoltaic cells, a double-sided adhesive buffer layer, and a backsheet stacked sequentially. This double-sided adhesive buffer layer meets the requirements for light transmittance and electrical performance of photovoltaic encapsulation materials. The double-sided adhesive buffer layer on the front of the photovoltaic cell is transparent, while the double-sided adhesive buffer layer on the back is transparent or white; if white, it has high reflectivity. During the fully automated stacking process, using a buffer layer with a cushioning effect to replace the traditional lamination material can save lamination time and improve production efficiency. When the module is subjected to external force, the double-sided adhesive buffer layer can protect the cells. The white double-sided adhesive buffer layer in contact with the backsheet has high reflectivity, which can improve the module's output power.

[0004] The photovoltaic module encapsulation structure provided by the aforementioned patent has the advantage of improving the output power of the photovoltaic panel. However, this encapsulation structure cannot seal well, which can easily lead to dust entering the entire photovoltaic panel and affecting its light transmission effect. Utility Model Content

[0005] The purpose of this invention is to provide a transparent photovoltaic panel encapsulation structure, which aims to improve the problem that the existing photovoltaic module encapsulation structure cannot seal well, which easily leads to dust entering the entire photovoltaic panel and affecting the light transmission effect of the photovoltaic panel.

[0006] This utility model is implemented as follows:

[0007] A transparent photovoltaic panel encapsulation structure includes a light-transmitting back panel and a light-transmitting panel, with solar cells disposed between the back panel and the panel. The edges of the back panel and panel are bonded together with sealant. The back panel and panel are filled with encapsulant. The structure consisting of the back panel, panel, and solar cells is externally fitted with a frame to protect the edges of the back panel and panel, ensuring the stability of the entire photovoltaic panel.

[0008] Furthermore, the upper surface of the light-transmitting back plate is provided with an installation groove, the top edge of the light-transmitting back plate is provided with a pressing groove, and the rear end of the light-transmitting back plate is provided with a wire-passing hole for the wires of the solar cell to pass through the light-transmitting back plate.

[0009] Furthermore, a connecting wire is provided at the bottom rear end of the solar cell. The connecting wire passes through a wire hole and protrudes from the light-transmitting back plate. A connecting plug is provided at one end of the connecting wire protruding from the light-transmitting back plate.

[0010] Furthermore, the bottom surface of the light-transmitting panel is provided with a pressure frame, and the bottom surface of the pressure frame is provided with a transparent buffer strip. The pressure frame and the transparent buffer strip are pressed into the mounting groove.

[0011] Furthermore, each inner side of the socket frame is provided with a slot, and the back of the socket frame is provided with a disassembly port, which is used for disassembly and assembly between various components and the socket frame.

[0012] Furthermore, it also includes a junction box, which is inserted into the inside of the disassembly port, and the solar cell is connected to the junction box; the back of the socket frame is symmetrically provided with connecting grooves on both sides, and the two sides of the junction box are threadedly connected to the connecting grooves of the socket frame by bolts passing through the junction box.

[0013] Furthermore, the junction box has a limiting baffle at one end facing outwards, and a connecting slot at one end facing inwards from the socket frame; a power transmission wire is provided at the bottom of the junction box, and a power connector is provided at the end of the power transmission wire; fixed feet are symmetrically provided on both sides of the junction box, and a fixing hole is provided in the middle of the fixed feet.

[0014] This invention uses an adhesive bonding method to bond the light-transmitting back panel and the light-transmitting panel together; the solar cell is installed between the light-transmitting back panel and the light-transmitting panel, so that the solar cell can be well sealed; an encapsulant is filled between the light-transmitting back panel and the light-transmitting panel to ensure sufficient stability of the solar cell, and also to improve the encapsulation effect between the light-transmitting back panel and the light-transmitting panel; the socket frame clamps and limits the light-transmitting back panel, the light-transmitting panel and the solar cell, ensuring that the entire transparent photovoltaic panel has good stability. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the light-transmitting back panel of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the solar cell of this utility model;

[0018] Figure 4This is a schematic diagram of the structure of the light-transmitting panel of this utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the socket frame of this utility model;

[0020] Figure 6 This is a schematic diagram of the junction box of this utility model. Detailed Implementation

[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:

[0023] Example 1

[0024] like Figure 1 As shown, this utility model provides a transparent photovoltaic panel encapsulation structure, including a light-transmitting backplate 1 and a light-transmitting panel 3. A solar cell 2 is disposed between the light-transmitting backplate 1 and the light-transmitting panel 3. The solar cell 2 facilitates the collection of solar energy for power generation. The cooperation between the light-transmitting backplate 1 and the light-transmitting panel 3 facilitates the protection of the solar cell 2 and ensures its stable use. The edges of the light-transmitting backplate 1 and the light-transmitting panel 3 are bonded together with sealant. This structure ensures good sealing between the light-transmitting backplate 1 and the light-transmitting panel 3, preventing dust from entering between them. Furthermore, the interior of the light-transmitting backplate 1 and the light-transmitting panel 3 is filled with a sealant. The sealant isolates the photovoltaic cell from external moisture, oxygen, dust, etc., preventing these substances from corroding and damaging the photovoltaic cell. Simultaneously, the sealant has high light transmittance, allowing more sunlight to pass through and reach the surface of the photovoltaic cell, thereby improving the photoelectric conversion efficiency of the photovoltaic panel. The structure consisting of the light-transmitting back panel 1, the light-transmitting panel 3, and the solar cell 2 is provided with a sleeve frame 4 on the outside to protect the edges of the light-transmitting back panel 1 and the light-transmitting panel 3, thus ensuring the stability of the entire photovoltaic panel.

[0025] like Figure 2As shown, the upper surface of the light-transmitting back panel 1 is provided with a mounting groove 11, which facilitates the installation of the solar cell 2 and ensures that the solar cell 2 is stably placed inside the mounting groove 11. A pressure groove 12 is provided at the top edge of the light-transmitting back panel 1, which facilitates the connection between the light-transmitting panel 3 and the light-transmitting back panel 1. A wire hole 13 is provided at the rear end of the light-transmitting back panel 1 for the wires of the solar cell 2 to pass through the light-transmitting back panel 1.

[0026] like Figure 3 As shown, a connecting wire 21 is provided at the bottom rear end of the solar cell 2. The connecting wire 21 passes through the wire hole 13 and protrudes from the light-transmitting back plate 1. A connecting plug 22 is provided at one end of the connecting wire 21 protruding from the light-transmitting back plate 1. The connection of the connecting wire 21 and the connecting plug 22 is to facilitate the discharge of electricity generated by the solar cell.

[0027] like Figure 4 As shown, the bottom surface of the light-transmitting panel 3 is provided with a pressure frame 31, and the bottom surface of the pressure frame 31 is provided with a transparent buffer strip 32. The pressure frame 31 and the transparent buffer strip 32 are pressed into the mounting groove 11. This structure facilitates a stable connection between the light-transmitting panel 3 and the light-transmitting back panel 1, and facilitates a good seal between the light-transmitting back panel 1 and the light-transmitting panel 3.

[0028] like Figure 5 As shown, the inner side of the socket frame 4 is provided with a slot 41, which facilitates good protection for the light-transmitting panel 3 and its edges. The back of the socket frame 4 is provided with a disassembly / removal port 42, which is used for disassembling and assembling various components with the socket frame 4.

[0029] Example 2

[0030] like Figure 1 and Figure 5 As shown, it also includes a junction box 5, which facilitates wiring and output of the generated power from the solar cell 2. The junction box 5 is inserted into the inside of the mounting / dismounting port 42, and the solar cell 2 is connected to the junction box 5. This structure allows the power generated by the solar cell 2 to be output to a designated location through the junction box 5. The back of the socket frame 4 has symmetrical connecting grooves 43 on both sides. The junction box 5 is threadedly connected to the connecting grooves 43 of the socket frame 4 via bolts passing through it. This structure ensures a stable connection between the socket frame 4 and the junction box 5.

[0031] like Figure 6As shown, the junction box 5 has a limiting baffle 51 at its outer end, which facilitates pressing against the socket frame 4. The junction box 5 has a connecting slot 52 at its inner end facing the socket frame 4. The connecting slot 52 facilitates connection between the junction box 5 and the solar cell 2. The bottom of the junction box 5 has a power transmission wire 53, and the end of the power transmission wire 53 has a power connector 54. The power transmission wire 53 and the power connector 54 facilitate the transmission of the electricity generated by the solar cell 2 to a designated location. The junction box 5 has symmetrical fixing feet 55 on both sides, and fixing holes 56 in the middle of the fixing feet 55. The fixing feet 55 and fixing holes 56 cooperate to facilitate fixing the junction box 5 with bolts.

[0032] When using the transparent photovoltaic panel encapsulation structure provided by this utility model, the solar cell 2 is placed in the mounting groove 11 and the mounting groove 11 is filled with encapsulant. Then, the light-transmitting panel 3 is pressed onto the light-transmitting back plate 1, and the light-transmitting back plate 1 and the transparent panel are sealed together with sealant. When installing the solar cell 2, the wires are passed through the wire hole 13. After the sealant has cured, the structure consisting of the light-transmitting back plate 1, the light-transmitting panel 3 and the solar cell 2 is embedded into the inner side of the socket frame 4. The junction box 5 is inserted into the disassembly port 42 so that the solar cell 2 is connected to the junction box 5, and the junction box 5 is fixed with bolts.

[0033] In summary, compared with the prior art, this application uses an adhesive bonding method to bond the light-transmitting backplate 1 and the light-transmitting panel 3 together, and the solar cell 2 is installed between the light-transmitting backplate 1 and the light-transmitting panel 3, which allows the solar cell 2 to be well sealed. An encapsulant is filled between the light-transmitting backplate 1 and the light-transmitting panel 3, ensuring sufficient stability of the solar cell 2 and also improving the encapsulation effect between the light-transmitting backplate 1 and the light-transmitting panel 3.

[0034] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A transparent photovoltaic panel encapsulation structure, characterized in that, The system includes a light-transmitting back panel (1) and a light-transmitting panel (3), with a solar cell (2) disposed between the light-transmitting back panel (1) and the light-transmitting panel (3). The edges of the light-transmitting back panel (1) and the light-transmitting panel (3) are bonded together with sealant. The interior of the light-transmitting back panel (1) and the light-transmitting panel (3) is filled with encapsulant. The structure consisting of the light-transmitting back panel (1), the light-transmitting panel (3) and the solar cell (2) is provided with a socket frame (4) to protect the edges of the light-transmitting back panel (1) and the light-transmitting panel (3). The inner side of the socket frame (4) is provided with a slot (41), and the back of the socket frame (4) is provided with a disassembly port (42) for disassembly and assembly between the various components and the socket frame (4). The system also includes a junction box (5). The junction box (5) is inserted into the inside of the disassembly port (42), and the solar cell (2) is connected to the junction box (5); the back of the socket frame (4) is symmetrically provided with connecting grooves (43) on both sides, and the junction box (5) is threadedly connected to the connecting grooves (43) of the socket frame (4) by bolts passing through the junction box (5); the end of the junction box (5) facing outward is provided with a limiting baffle (51), and the end of the junction box (5) facing the inside of the socket frame (4) is provided with a connecting slot (52); the bottom of the junction box (5) is provided with a power transmission wire (53), and the end of the power transmission wire (53) is provided with a power connector (54); the two sides of the junction box (5) are symmetrically provided with fixing feet (55), and the middle of the fixing feet (55) is provided with fixing holes (56).

2. The transparent photovoltaic panel encapsulation structure according to claim 1, characterized in that, The upper surface of the light-transmitting back plate (1) is provided with an installation groove (11), the top edge of the light-transmitting back plate (1) is provided with a pressing groove (12), and the rear end of the light-transmitting back plate (1) is provided with a wire hole (13) for the wires of the solar cell (2) to pass through the light-transmitting back plate (1).

3. The transparent photovoltaic panel encapsulation structure according to claim 2, characterized in that, The solar cell (2) has a connecting wire (21) at the bottom rear end. The connecting wire (21) passes through the wire hole (13) and protrudes from the light-transmitting back plate (1). One end of the connecting wire (21) protruding from the light-transmitting back plate (1) is provided with a connecting plug (22).

4. The transparent photovoltaic panel encapsulation structure according to claim 2, characterized in that, The bottom surface of the light-transmitting panel (3) is provided with a pressure frame (31), and the bottom surface of the pressure frame (31) is provided with a transparent buffer strip (32). The pressure frame (31) and the transparent buffer strip (32) are pressed into the mounting groove (11).

Citation Information

Patent Citations

  • Photovoltaic assembly packaging structure

    CN202221766U