Rolling and flushing device used after chicken heart cutting

Abstract

The utility model discloses a rolling and flushing device for cut chicken hearts, which relates to the technical field of food processing and comprises a frame, a conveyor is arranged on the frame, and a flattening mechanism, a slitting mechanism, a primary rolling mechanism, a secondary rolling mechanism, a flushing mechanism and a pattern cutting machine are sequentially arranged on the frame along the conveying direction of the conveyor. The primary rolling mechanism comprises a primary rolling roller rotationally arranged on the machine frame, the secondary rolling mechanism comprises a secondary rolling roller rotationally arranged on the machine frame, the flushing mechanism comprises a flushing pipe arranged on the machine frame, and flushing holes are formed in the positions, corresponding to the conveying face of the conveyor, of the side wall of the flushing pipe. The flushing pipe is connected with a water feeder, and the flower cutting machine is used for cutting flowers of the rolled and flattened chicken heart; according to the device, efficient cutting of the chicken heart can be achieved, and follow-up chicken heart flower cutting is facilitated through follow-up treatment steps such as rolling and washing.

Description

TECHNICAL FIELD

[0001] The utility model relates to food processing technical field especially is related to a chicken heart cutting after rolling pressure washing device. BACKGROUND

[0002] In the food processing industry, especially for the processing of meat products, in order to improve the added value of products and meet the diversified needs of consumers, it is often necessary to carry out fine processing on raw materials. Chicken heart as a popular food material, its form processing in the processing process is particularly important. The traditional chicken heart processing method often relies on manual operation, which is not only low in efficiency, but also difficult to ensure the consistency of processing and product quality.

[0003] In the processing of chicken heart, cutting is an important link. Through cutting, chicken heart can be cut into a specific shape and size, so as to facilitate subsequent cooking and eating. However, the traditional manual cutting method has many shortcomings, such as low cutting precision, low efficiency, high labor intensity and other problems. In addition, the surface of the cut chicken heart is often uneven, which needs to be further processed to improve the appearance and taste of the product.

[0004] In order to solve the above problems, some automatic chicken heart cutting equipment appears in the market. Although these devices improve the processing efficiency to some extent, they still have deficiencies in rolling and washing. Rolling is a key step to ensure the flatness of chicken heart surface, and washing is to remove the impurities and bloodstains on the surface of chicken heart to ensure the sanitary quality of the product. However, the existing automatic cutting equipment often uses relatively simple mechanism in rolling and washing steps, resulting in poor processing effect and unable to meet the needs of high-quality chicken heart processing.

[0005] Therefore, it is necessary to develop a new type of chicken heart cutting after rolling pressure washing device. CONTENT OF THE UTILITY MODEL

[0006] In order to solve the problems proposed in the background art, the utility model discloses a kind of chicken heart cutting after rolling pressure washing device, which can realize the efficient cutting of chicken heart, and through subsequent processing steps such as rolling and washing, facilitate subsequent chicken heart cutting.

[0007] The utility model discloses a technical scheme is: a kind of after cutting out and roll pressure washing device of chicken heart, including rack, conveying machine is arranged on the rack, the conveying direction of conveying machine is sequentially provided with flattening mechanism, slitting mechanism, first roll pressure mechanism, secondary roll pressure mechanism, flushing mechanism, flower cutting machine on the rack;The flattening mechanism and slitting mechanism carry out preliminary slitting to the chicken heart of conveying machine, the first roll pressure mechanism includes the first roll pressure roller rotationally arranged on the rack, the secondary roll pressure mechanism includes the secondary roll pressure roller rotationally arranged on the rack, the first roll pressure roller, secondary roll pressure roller are all arranged perpendicular to the conveying direction of conveying machine, the flushing mechanism includes the flushing pipe being arranged on the rack, the flushing pipe is arranged perpendicular to the conveying direction of conveying machine, flushing hole is formed on the side wall of impact pipe corresponding the conveying surface position of conveying machine, the flushing pipe is connected with water supply, and the flower cutting machine carries out flower cutting to the chicken heart after roll pressure flattening.

[0008] In order to further optimize the utility model, the following technical solutions can be preferably selected:

[0009] Preferably, annular convex ribs are uniformly arranged on the first roll pressure roller along the axial direction, the annular convex ribs are arranged opposite the middle positions of the adjacent two material distribution grid blocking strips, the annular convex ribs flatten the chicken hearts after slitting, and the annular convex ribs and the first roll pressure roller are integrally formed.

[0010] Preferably, wave-shaped bosses are uniformly arranged on the secondary roll pressure roller along the axial direction, the wave-shaped bosses and the annular convex ribs are staggered with each other, the wave-shaped bosses roll and flatten the flattened chicken hearts, and the wave-shaped bosses and the secondary roll pressure roller are integrally formed.

[0011] Preferably, the flattening mechanism includes a driving roller and a driven roller rotationally arranged on the rack, an annular conveying belt is wound between the driving roller and the driven roller, a material distribution grid blocking strip is further arranged side by side in the material conveying channel, an elastic material pressing plate is further arranged on the rack corresponding to the position between the driving roller and the driven roller, the elastic material pressing plate is arranged on the inner side of the annular conveying belt, a pressing rod is arranged on the rack corresponding to the positions of four corners of the elastic material pressing plate, and a compression spring is coaxially sleeved on the pressing rod.

[0012] Preferably, anti-skid teeth are uniformly arranged on the conveying surface of the annular conveying belt.

[0013] Preferably, the slitting mechanism includes a slitting roller rotationally arranged on the rack, the slitting roller is arranged perpendicular to the conveying direction, and a slitting knife is rotationally arranged on the slitting roller corresponding to the middle position of the material conveying channel.

[0014] The utility model brings remarkable beneficial effects, which are embodied in the following aspects:

[0015] (1) Precise slitting and efficient pretreatment: The flattening mechanism can stably transport and flatten the chicken hearts through the driving roller, driven roller, and ring-shaped conveyor belt, in cooperation with the elastic pressing plate and pressing spring, ensuring the position of the chicken hearts fixed and the surface flat during slitting, providing a foundation for precise slitting. The slitting roller of the slitting mechanism is perpendicular to the conveying direction, and the slitting knife corresponds to the middle of the material conveying channel, which can accurately slit the chicken hearts, reduce the generation of defective products, improve the slitting efficiency, and lay a good foundation for subsequent processing.

[0016] (2) Gradually optimize the rolling effect: The ring-shaped convex ridges evenly distributed along the axial direction of the first rolling roller cooperate with the position of the material distribution barrier, which can flatten the slit chicken hearts in a targeted manner. The integrated design ensures the structural strength and stability, improving the rolling effect. The wave-shaped bosses on the second rolling roller are staggered with the ring-shaped convex ridges, which can further roll and flatten the flattened chicken hearts, making the surface of the chicken hearts more uniform and improving the product quality. The two rolling processes cooperate with each other to gradually optimize the flatness of the chicken hearts, meeting different processing needs.

[0017] (3) Effective flushing and cleaning: The flushing pipe of the flushing mechanism is perpendicular to the conveying direction, and the flushing holes on the side wall can fully flush the rolled chicken hearts under the action of the water supply. This design can effectively remove impurities, debris, and other residues left during processing, ensuring the cleanliness of the chicken hearts and improving the product hygiene standards, providing a clean processing object for the subsequent flower cutting process.

[0018] (4) Continuous processing flow: The entire device is sequentially arranged along the conveying direction of the conveyor, from flattening, slitting to rolling, flushing, and finally flower cutting, forming a continuous processing flow. The close cooperation of each mechanism reduces manual intervention, improves production efficiency, ensures smooth transition between processing links, reduces product loss, and improves overall production efficiency.

[0019] (5) Stable operation of the equipment: The anti-slip teeth on the conveying surface of the ring-shaped conveyor belt increase the friction with the chicken hearts, ensuring stable conveying. The rotating parts of each mechanism, such as the driving roller, driven roller, first rolling roller, second rolling roller, and slitting roller, are rotationally arranged on the rack, which is stable and reliable in operation, improving the overall stability and durability of the equipment, reducing the frequency of faults, and reducing maintenance costs. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 The figure is a schematic diagram of the overall structure of the device in this embodiment;

[0021] Figure 2 The figure is a top view of the device in this embodiment;

[0022] Figure 3 The figure is a schematic diagram of the flattening and slitting mechanism in this embodiment;

[0023] Figure 4 For Figure 1 The structure of the embodiment of the utility model is enlarged at A.

[0024] Wherein, 1 - rack, 2 - conveyor, 3 - cutting machine, 4 - flattening mechanism, 5 - slitting mechanism, 6 - driving roller, 7 - driven roller, 8 - annular conveyor belt, 9 - primary rolling roller, 10 - annular ridge, 11 - secondary rolling roller, 12 - wave-shaped boss, 13 - flushing pipe, 14 - flushing hole, 15 - primary rolling mechanism, 16 - secondary rolling mechanism, 17 - material distribution grid baffle, 18 - elastic pressing plate, 19 - pressing rod, 20 - pressing spring. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme of the embodiments of the utility model will be clearly and completely described below in combination with the drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by those skilled in the art belong to the scope of protection of the utility model.

[0026] Embodiment 1:

[0027] As Figures 1-4 shown, a kind of heart cutting post-rolling flushing device, including rack 1, rack is equipped with conveyor 2, flattening mechanism 4, slitting mechanism 5, primary rolling mechanism 15, secondary rolling mechanism 16, flushing mechanism, cutting machine 3 are sequentially installed along the conveying direction of conveyor on rack;Flattening mechanism and slitting mechanism carry out preliminary slitting to heart conveyed by conveyor, primary rolling mechanism includes primary rolling roller 9 rotationally installed on rack, secondary rolling mechanism includes secondary rolling roller 11 rotationally installed on rack, primary rolling roller, secondary rolling roller are all arranged perpendicular to the conveying direction of conveyor, flushing mechanism includes flushing pipe 13 installed on rack, flushing pipe is arranged perpendicular to the conveying direction of conveyor, flushing hole 14 is opened on the side wall of impact pipe corresponding to the conveying surface position of conveyor, flushing pipe is connected with water supply, cutting machine carries out cutting to heart after rolling flattening;Above-mentioned overall processing flow aspect: (1) improve production efficiency: device integrates multiple heart processing links such as flattening, slitting, rolling, flushing and cutting in a conveying line, heart is sequentially passed through each mechanism under the driving of conveyor, realizes continuous, automatic processing, reduces the time of manual handling and operation, greatly improves the processing efficiency of heart, is suitable for large-scale production.(2) guarantee processing continuity: each mechanism is sequentially arranged according to conveying direction, the transfer of heart between each process is smooth, avoids the processing stagnation caused by the close connection of traditional processing mode, ensures the continuity and stability of entire processing process.

[0028] Wherein the first rolling roller 9 is uniformly installed with annular convex rib 10 along the axial direction, the annular convex rib 10 is installed opposite to the middle position of the adjacent two material distribution grid blocking strips, the annular convex rib flattens the cut chicken heart, and the annular convex rib and the first rolling roller are integrally formed and installed; when the cut chicken heart passes, the annular convex rib can flatten the chicken heart. The integrated design ensures the strength and stability of the annular convex rib, so that it can better play a role in the rolling process and ensure the flattening effect of the chicken heart.

[0029] Wherein the second rolling roller 11 is uniformly installed with wave-shaped convex platform 12 along the axial direction, the wave-shaped convex platform and the annular convex rib are staggered, the wave-shaped convex platform 12 rolls and flattens the flattened chicken heart, and the wave-shaped convex platform and the second rolling roller are integrally formed and installed; the flattened chicken heart can be further rolled and flattened. The wave-shaped design can adapt to the different shapes of the chicken heart, more comprehensively roll and flatten the surface of the chicken heart, make the surface of the chicken heart more flat and uniform, and improve the quality of the chicken heart.

[0030] Wherein the flattening mechanism comprises a driving roller 6 and a driven roller 7 rotatably installed on the rack, a ring-shaped conveying belt 8 is wound and installed between the driving roller and the driven roller, a material distribution grid blocking strip 17 is also installed side by side in the material conveying channel, a elastic pressing plate 18 is also installed on the rack corresponding to the position between the driving roller and the driven roller, the elastic pressing plate is installed on the inner side of the ring-shaped conveying belt, a pressing rod 19 is installed on the rack corresponding to the four corners of the elastic pressing plate, and a compression spring 20 is coaxially sleeved on the pressing rod; as an preferred scheme, the conveying surface of the ring-shaped conveying belt is uniformly provided with anti-skid teeth around the circumference. The flattening mechanism guarantees the stability and flatness of the chicken heart during conveying. The driving roller and the driven roller drive the ring-shaped conveying belt to run, the anti-skid teeth on the conveying surface increase the friction force with the chicken heart, prevent the chicken heart from slipping or deviating during conveying, and ensure that the chicken heart can advance smoothly along the material conveying channel. The elastic pressing plate can automatically adjust the pressure according to the shape and thickness of the chicken heart under the action of the compression spring, uniformly press and flatten the chicken heart, avoid inaccurate cutting caused by uneven chicken heart, and improve the cutting quality. The material distribution grid blocking strip in the material conveying channel further separates the chicken hearts, prevents the chicken hearts from adhering to each other during conveying, and ensures that each chicken heart can be accurately conveyed to the cutting position.

[0031] As an preferred scheme, the cutting mechanism 5 comprises a cutting roller rotatably installed on the rack, the cutting roller is arranged perpendicular to the conveying direction, and a cutting knife is rotatably installed on the cutting roller corresponding to the middle position of the material conveying channel; when the chicken heart is stably conveyed to the position, the cutting knife can accurately cut the chicken heart under the driving of the cutting roller. This design makes the cutting position accurately controllable, effectively reduces the defective rate caused by the deviation of the cutting position, improves the qualified rate of the product, meets the requirements of the chicken heart processing on the cutting precision; further, the cutting roller and the driven roller can adopt the same roller.

[0032] The working process of the scheme of the utility model is as follows:

[0033] 1. Chicken heart loading and flattening

[0034] The chicken heart to be processed is placed at the loading end of the conveyor. After the conveyor is started, the chicken heart moves along the conveying direction and enters the flattening mechanism. In the flattening mechanism, the driving roller and the driven roller start to rotate, driving the annular conveyor belt wound between them to run. Since the conveying surface of the annular conveyor belt is uniformly distributed with anti-slip teeth in the circumferential direction, the friction with the chicken heart is increased, ensuring that the chicken heart can move stably on the conveyor belt. At the same time, the elastic pressing plate installed on the inner side of the annular conveyor belt is pressed downward on the passing chicken heart by the action of the pressing rod corresponding to its four corner positions on the rack and the pressing spring coaxially sleeved on the pressing rod. The elastic pressing plate can be self-adaptively adjusted according to the different shapes and thicknesses of the chicken heart, and the chicken heart is uniformly flattened, preparing for the subsequent slitting process. The parallelly arranged dividing grid bars in the feeding channel separate the chicken hearts, avoiding mutual extrusion or stacking of the chicken hearts during conveying.

[0035] 2. Chicken heart slitting

[0036] The flattened chicken heart continues to be conveyed forward along with the conveyor to the slitting mechanism. The slitting roller of the slitting mechanism is arranged perpendicular to the conveying direction, and a slitting knife is rotatably arranged on the slitting roller corresponding to the middle position of the feeding channel. When the chicken heart is conveyed under the slitting knife, the slitting knife performs slitting operation on the chicken heart under the driving of the slitting roller, preliminarily cutting the chicken heart according to the predetermined specifications. Since the slitting knife position accurately corresponds to the middle of the feeding channel, and the position of the chicken heart is stable after flattening, precise slitting can be achieved.

[0037] 3. First rolling flattening

[0038] The slit chicken heart then enters the first rolling mechanism. The first rolling roller of the first rolling mechanism is arranged perpendicular to the conveying direction of the conveyor, and annular protrusions are uniformly arranged on the first rolling roller in the axial direction. These annular protrusions are opposite to the middle positions of the adjacent two dividing grid bars. When the chicken heart passes under the first rolling roller, the annular protrusions contact the chicken heart and flatten the slit chicken heart by rolling force. Since the annular protrusions and the first rolling roller are integrally formed, the stability and reliability of the rolling process are ensured, and the chicken heart can be effectively flattened.

[0039] 4. Second rolling flattening

[0040] The chicken heart flattened by the first rolling flattening mechanism enters a second rolling mechanism. The second rolling rollers of the second rolling mechanism are also arranged perpendicularly to the conveying direction of the conveyor, and the wavy bosses are arranged on the second rolling rollers in an axial direction and staggered with the annular ridges on the first rolling rollers. When the chicken heart passes under the second rolling rollers, the wavy bosses further roll and flatten the flattened chicken heart. The wavy design can better fit the surface of the chicken heart and more carefully process the surface of the chicken heart, so that the surface of the chicken heart is more flat and smooth.

[0041] 5. Rinsing and cleaning

[0042] The chicken heart flattened by the first rolling flattening mechanism enters a second rolling mechanism. The second rolling rollers of the second rolling mechanism are also arranged perpendicularly to the conveying direction of the conveyor, and the wavy bosses are arranged on the second rolling rollers in an axial direction and staggered with the annular ridges on the first rolling rollers. When the chicken heart passes under the second rolling rollers, the wavy bosses further roll and flatten the flattened chicken heart. The wavy design can better fit the surface of the chicken heart and more carefully process the surface of the chicken heart, so that the surface of the chicken heart is more flat and smooth.

[0043] 6. Flower cutting processing

[0044] The chicken heart flattened by the first rolling flattening mechanism enters a second rolling mechanism. The second rolling rollers of the second rolling mechanism are also arranged perpendicularly to the conveying direction of the conveyor, and the wavy bosses are arranged on the second rolling rollers in an axial direction and staggered with the annular ridges on the first rolling rollers. When the chicken heart passes under the second rolling rollers, the wavy bosses further roll and flatten the flattened chicken heart. The wavy design can better fit the surface of the chicken heart and more carefully process the surface of the chicken heart, so that the surface of the chicken heart is more flat and smooth.

[0045] In the present application, unless otherwise specified and limited, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements or the interaction relationship between two elements, unless otherwise specified, the above-mentioned terms in the present application can be understood according to the specific meaning of the above-mentioned terms in the present application by the person skilled in the art.

[0046] The above is the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principle of the present application, some improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present application.

Claims

1. A device for roll washing after a center-cut, characterized in that: The machine frame is provided with a conveyor, and the machine frame is sequentially provided with a flattening mechanism, a slitting mechanism, a primary rolling mechanism, a secondary rolling mechanism, a flushing mechanism and a flower cutting machine along the conveying direction of the conveyor.

2. A device for cutting and rolling a chicken heart according to claim 1, characterized in that: The flattening mechanism comprises a driving roller and a driven roller rotatably arranged on the machine frame, and a ring-shaped conveyor belt is wound between the driving roller and the driven roller.

3. A heart cutting post-rolling washing device according to claim 2, characterized in that: The ring-shaped conveyor belt is provided with anti-skid teeth on the conveying surface in the circumferential direction.

4. A device for cutting and washing a chicken heart according to claim 1, characterized in that: The slitting mechanism comprises a slitting roller rotatably arranged on the machine frame, and the slitting roller is arranged perpendicularly to the conveying direction.

5. A heart cutting post-rolling washing device according to claim 2, characterized in that: The primary rolling roller is provided with ring-shaped convex ribs in the axial direction.

6. A centre-cut post-rolling washing device according to claim 5, characterized in that: The secondary rolling roller is provided with wave-shaped bosses in the axial direction. The wave-shaped bosses are staggered with the ring-shaped convex ribs. The wave-shaped bosses are used for rolling and flattening the chicken hearts.

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