Novel liquid-liquid separator for extraction

By designing a detachable suspension component structure and an automatic control system, the liquid-liquid separator achieves flexible adaptability, solving the problem of poor equipment adaptability caused by the non-replaceable suspension component in the existing technology, and realizing efficient separation of liquids of various densities.

CN223846299UActive Publication Date: 2026-01-30SHANGHAI DAOZUAN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202520741779.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-01-30
Estimated Expiration
2035-04-18

AI Technical Summary

Technical Problem

The suspension components of existing liquid-liquid separators are not replaceable, resulting in poor equipment adaptability. They are only suitable for liquid separation under preset density conditions, thus limiting their application range.

Method used

A detachable suspension structure was designed, including a suspension ball and a limiting cylinder. The suspension ball is equipped with a magnet. Automatic identification and control of the liquid interface are achieved through a reed switch and an electric three-way valve. Precise separation of the liquid is achieved by combining a solenoid valve and an electric three-way valve.

Benefits of technology

Users can quickly replace the suspension balls according to different liquid densities, making operation simple and improving the flexibility and efficiency of the equipment, which is suitable for liquid-liquid separation under various extraction conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel liquid-liquid separator for extraction. The novel liquid-liquid separator comprises a liquid separation tank, a limiting cylinder, a cover body and a suspension part, a limiting cylinder is arranged in the liquid separation tank and is connected with the liquid separation tank; a cover body is arranged at the top end outside the liquid separation tank, the cover body and the liquid separation tank are detachably arranged, and the cover body has an opening state and a closing state relative to the limiting cylinder; a suspension part is arranged on the side, close to the limiting cylinder, of the cover body, the suspension part and the cover body are detachably arranged, and the suspension part is movably matched in the limiting cylinder. According to the novel liquid-liquid separator for extraction disclosed by the utility model, a user can quickly replace the adaptive suspension ball according to the density difference of different liquid systems, the operation is simple and convenient, the replacement can be completed without disassembling the whole device, the use flexibility and efficiency are greatly improved, and the novel liquid-liquid separator is suitable for liquid-liquid separation requirements under various extraction conditions.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a separator, more particularly to a novel liquid-liquid separator for extraction, and belongs to the technical field of separators. BACKGROUND

[0002] Liquid-liquid separation is a common operation process in the fields of chemical industry, pharmaceutical industry, environmental protection, etc. In particular, in solvent extraction and other processes, after two liquids with different densities and immiscible are mixed, the upper and lower liquids need to be effectively separated for further processing or recycling.

[0003] A utility model with publication number CN215387698U discloses an extraction separator, which comprises two electromagnetic valves, multiple photoelectric induction switches, a suspension piece, a transparent limiting cylinder, and a liquid separation tank. The two electromagnetic valves are connected to the pipeline at the bottom of the liquid separation tank. The limiting cylinder is inside the liquid separation tank and fixed thereto. Both the limiting cylinder and the liquid separation tank have inlet and outlet liquid ports. The limiting cylinder has the suspension piece inside. The utility model can solve the technical problem of separating and layering two liquids without manual observation. However, the suspension piece of the separator is not replaceable, which cannot adapt to the interface positioning between liquids with different densities. It is only suitable for liquid separation under preset density conditions, resulting in poor adaptability and limited use range of the equipment. SUMMARY

[0004] Based on the above background, the purpose of the utility model is to provide a novel liquid-liquid separator for extraction with simple structure, replaceable suspension piece, and strong adaptability, which solves the problems in the background art.

[0005] To achieve the above-mentioned utility model purposes, the utility model provides the following technical solutions:

[0006] A novel liquid-liquid separator for extraction, characterized in that it comprises a liquid separation tank, a limiting cylinder, a cover, and a suspension piece.

[0007] The limiting cylinder is connected to the liquid separation tank.

[0008] The top of the liquid separation tank is provided with a cover, which is detachably connected to the liquid separation tank. The cover has two states of opening and closing relative to the limiting cylinder.

[0009] The suspension piece is arranged adjacent to one side of the limiting cylinder. The suspension piece is detachably connected to the cover and movably fitted in the limiting cylinder.

[0010] As preferred, the suspending member comprises a connecting part, a wire body and a suspending ball, the connecting part is detachably arranged with the cover body, one end of the wire body is connected with the connecting part away from the cover body, and the other end of the wire body is connected with the suspending ball.

[0011] As preferred, a magnet is arranged inside the suspending ball, the magnet is connected with the suspending ball, a dry reed tube is arranged at the bottom of the liquid distribution tank, the dry reed tube is connected with the liquid distribution tank, and the dry reed tube is magnetically matched with the magnet.

[0012] As preferred, a drain pipe, two liquid distribution pipes and an electric three-way valve are arranged at the bottom of the liquid distribution tank, one end of the drain pipe is communicated with the liquid distribution tank, the other end of the drain pipe is communicated with the two liquid distribution pipes through the electric three-way valve, and the electric three-way valve is electrically connected with the dry reed tube.

[0013] As preferred, the limiting cylinder comprises a plurality of rod bodies which are equidistantly distributed along the circumference, and the rod bodies are connected with the liquid distribution tank.

[0014] As preferred, the diameter of the suspending ball is smaller than the inner diameter of the limiting cylinder, and the diameter of the suspending ball is greater than the distance between two adjacent rod bodies.

[0015] As preferred, an electromagnetic valve is arranged at the upper portion of the liquid distribution tank, and the electromagnetic valve is connected with the liquid distribution tank.

[0016] As preferred, a plurality of through holes are arranged on the surface of the suspending ball.

[0017] Compared with the prior art, the novel liquid-liquid separator has the following advantages:

[0018] The novel liquid-liquid separator for extraction can quickly replace the suitable suspending ball according to the density difference of different liquid systems, the operation is simple, the replacement can be completed without disassembling the whole device, the flexibility and efficiency of use are greatly improved, and the liquid-liquid separation requirement under various extraction conditions is suitable. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can be obtained by the provided drawings without creative labor for those skilled in the art.

[0020] Figure 1 is a schematic view of the overall structure of the present application;

[0021] Figure 2 is a sectional view of the present application;

[0022] Figure 3 is a structure diagram of a suspension member of the utility model;

[0023] Figure 4 is a structure diagram of a suspension ball of the utility model.

[0024] In the figure: 1, a liquid separation tank; 2, a limiting cylinder; 201, a rod body; 3, a cover body; 4, a suspension member; 401, a connecting part; 402, a wire body; 403, a suspension ball; 5, a magnet; 6, a reed tube; 7, a liquid discharge pipeline; 8, a liquid separation pipeline; 9, an electric three-way valve; 10, an electromagnetic valve; 11, a through hole. DETAILED DESCRIPTION

[0025] The technical scheme of the utility model will be further explained in detail below by means of specific embodiments and in conjunction with the drawings. It should be understood that the implementation of the utility model is not limited to the following embodiments, and any form of modification and / or change made to the utility model will fall within the scope of protection of the utility model.

[0026] In the utility model, if not specified, all parts, percentages are weight units, and the equipment and raw materials used can be purchased from the market or commonly used in the art. The methods in the following examples are conventional methods in the art unless otherwise specified. The components or equipment in the following examples are general standard components or components known to those skilled in the art unless otherwise specified. Their structure and principle can be known to the skilled person through technical manuals or obtained through conventional experimental methods.

[0027] The embodiments of the utility model will be described in detail below in conjunction with the drawings. In the following detailed description, many specific details are set forth in order to provide a thorough understanding of the embodiments of the utility model. However, one or more embodiments can be implemented by those skilled in the art without these specific details.

[0028] As shown in Figure 1 and Figure 2 , the device comprises a liquid separation tank 1, a limiting cylinder 2, a cover body 3 and a suspension member 4. Among them, the liquid separation tank 1 is mainly used for containing and separating liquid, and the outer upper end is detachably installed with the cover body 3, the cover body 3 below is provided with the suspension member 4, and the two are detachably connected, so that the user can replace the suitable suspension member 4 according to the liquid system with different densities.

[0029] As shown in Figure 3 and Figure 4As shown in the drawings, the suspending member 4 comprises a connecting portion 401, a wire body 402 and a suspending ball 403. The connecting portion 401 is used to realize detachable connection of the suspending member 4 and the cover body 3; the wire body 402 connects the suspending ball 403 and the connecting portion 401, thereby facilitating the user to extract the suspending ball 403 from the liquid separation tank 1; and the suspending ball 403 is used to position and identify the interface position of the two kinds of liquids. The suspending ball 403 is provided with a plurality of through holes 11 on the surface, which helps liquid circulation and prevents the suspending ball 403 from blocking the lower liquid discharge pipeline 7.

[0030] The liquid separation tank 1 is internally provided with a limiting cylinder 2, which is composed of a plurality of rod bodies 201 arranged at equal intervals in the circumferential direction and fixedly connected with the liquid separation tank 1, and together forms a guide channel for the suspending member 4 to move up and down, thereby effectively preventing the suspending member 4 from deviating or being stuck.

[0031] In addition, the suspending ball 403 is internally provided with a fixedly connected magnet 5, and the liquid separation tank 1 is provided with a dry reed tube 6 at the bottom. When the suspending ball 403 descends with the lower liquid surface to the bottom of the liquid separation tank 1, the magnet 5 approaches the dry reed tube 6 and triggers the dry reed tube 6 to be conductive. The dry reed tube 6 is electrically connected with an electric three-way valve 9 arranged at the bottom of the liquid separation tank 1, and the three-way valve is used to control the switching of the liquid discharge path. Specifically, the liquid separation tank 1 is provided with a liquid discharge pipeline and two liquid separation pipelines 8 at the bottom. One end of the liquid discharge pipeline is communicated with the liquid separation tank 1, and the other end is communicated with the two liquid separation pipelines 8 of the upper and lower liquids through the electric three-way valve 9, respectively. When the dry reed tube 6 receives the signal of the magnet 5, the three-way valve automatically switches the liquid discharge direction according to the control signal, thereby realizing the sequential separation and discharge of the upper and lower liquids.

[0032] In order to ensure that the liquid can be fully and stably layered in the tank body, the upper part of the liquid separation tank 1 is further provided with an electromagnetic valve 10 communicated with the tank body, which is used to control the opening and closing state of the liquid separation tank 1 during the liquid separation process, and guarantee the smooth progress of the subsequent liquid discharge process.

[0033] The implementation principle of the novel liquid-liquid separator for extraction is as follows:

[0034] Based on the characteristics of the natural layering of liquids with different densities in the static state. By setting a replaceable suspending member 4 and selecting a suspending ball 403 with appropriate density according to the density difference of the liquid system, the suspending ball 403 is stably suspended at the interface of the two liquids, thereby realizing automatic identification of the liquid-liquid interface.

[0035] The inside of the liquid separation tank 1 is provided with a limiting cylinder 2, which is composed of a plurality of rod bodies 201 arranged at equal intervals, forming a guide channel for guiding the up-down movement of the floating member 4. After the cover body 3 is installed, the floating member 4 naturally vertically extends into the limiting cylinder 2 and floats up and down with the change of the liquid interface. When the liquid surface drops to a certain position, the magnet 5 contained in the floating member 4 approaches the dry reed tube 6 installed at the bottom of the liquid separation tank 1, triggering the conduction of the dry reed tube 6, and then sending a control signal.

[0036] The control signal is used to drive the electric three-way valve 9 to switch the liquid discharge path, so that the upper and lower liquids in the liquid separation tank 1 can be discharged from the corresponding liquid separation pipelines 8 in sequence and accurately, avoiding mixed pollution. The surface of the floating ball 403 is provided with a through hole 11 structure, which helps the normal flow of liquid and prevents the ball from blocking the liquid discharge.

[0037] The principle and implementation mode of the present application are described by using specific examples in the present application. The above examples are only used to help understand the method and core idea of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the principle of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the claims of the present application.

Claims

1. A novel liquid-liquid separator for extraction, characterized by: The novel liquid-liquid separator for extraction comprises a separation tank (1), a limiting cylinder (2), a cover (3) and a suspension member (4); The limiting cylinder (2) is arranged in the separation tank (1); The cover (3) is arranged at the top of the separation tank (1) and detachably arranged with the separation tank (1), and has two states of opening and closing relative to the limiting cylinder (2); The suspension member (4) is arranged adjacent to one side of the limiting cylinder (2) and detachably arranged with the cover (3), and movably matched with the limiting cylinder (2).

2. The novel liquid-liquid separator for extraction as claimed in claim 1 wherein: The suspension member (4) comprises a connecting part (401), a wire body (402) and a suspension ball (403), the connecting part (401) is detachably arranged with the cover (3), one side of the connecting part (401) away from the cover (3) is connected with one end of the wire body (402), and the other end of the wire body (402) is connected with the suspension ball (403).

3. The novel liquid-liquid separator for extraction as claimed in claim 2 wherein: The magnet (5) is arranged in the suspension ball (403) and connected with the suspension ball (403); the dry reed tube (6) is arranged at the bottom of the separation tank (1) and connected with the separation tank (1); and the dry reed tube (6) is magnetically matched with the magnet (5).

4. The novel liquid-liquid separator for extraction as claimed in claim 3 wherein: The separation tank (1) is provided with a liquid discharge pipeline (7), two separation pipelines (8) and an electric three-way valve (9), one end of the liquid discharge pipeline (7) is communicated with the separation tank (1), the other end of the liquid discharge pipeline (7) is communicated with the two separation pipelines (8) through the electric three-way valve (9), and the electric three-way valve (9) is electrically connected with the dry reed tube (6).

5. The novel liquid-liquid separator for extraction as claimed in claim 3 wherein: The limiting cylinder (2) comprises a plurality of rod bodies (201) distributed equidistantly along the circumference, and the rod bodies (201) are connected with the separation tank (1).

6. The novel liquid-liquid separator for extraction as claimed in claim 5 wherein: The diameter of the suspension ball (403) is smaller than the inner diameter of the limiting cylinder (2), and the diameter of the suspension ball (403) is greater than the distance between two adjacent rod bodies (201).

7. The novel liquid-liquid separator for extraction as claimed in claim 5 wherein: The electromagnetic valve (10) is arranged at the upper part of the separation tank (1) and connected with the separation tank (1).

8. The novel liquid-liquid separator for extraction as claimed in claim 6 wherein: A plurality of through holes (11) are formed on the surface of the suspension ball (403).

Citation Information

Patent Citations

  • Extraction separator

    CN215387698U